Bienvenue au webinaire Moteurs SIMOTICS SD next generation · temperature and vibration via MindApp...
Transcript of Bienvenue au webinaire Moteurs SIMOTICS SD next generation · temperature and vibration via MindApp...
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Bienvenue au webinaireMoteurs SIMOTICS SD next generationOn démarre à 14h00 (Bxl), 13h00 (Maghreb + Kinshasa), 12h00 (Dakar)
Prière de désactiver votre microphone, la session sera enregistrée.
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siemens.com/simotics-sd-nextgeneration
SIMOTICS SDnext generation© Siemens AG 2018
Unrestricted © Siemens AG 2018
Megatrend digitalization:Digitalization is one of the most important future-oriented topicsregarding economy. It offers intersectoral prospects, but also posesa big challenge for many companies.
The challenge:In the near future it will be a challenge making products capable ofcommunication if they do not have this functionality today and toderive tangible customer benefits from this communicationcapability and develop new business opportunities.
Solution:By digitalizing of business processes it is possible to reduce development and delivery times.Further flexibility can increase pertaining to customer requirements and faster response is possible.And last point is that by better utilizing of resources and production network productivity and also quality can increase.
SIMOTICS SD next generationNew market trend
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SIMOTICS SD next generationReplacement of 1LA8 & 1LG6 and performance improvement
platform1LG, 1LA
TN
SD
platform 1LE(2nd generation) SD
«« 355 »»shaft heightoutput in kW(based on 4 pole)
SIMOTICS TN 1LA8 (IE2, IE3)
SIMOTICS SD 1LG6 (IE2, IE3)
315250 355 400 500
«« 315 »»
shaft heightoutput in kW(based on 4 pole)
SIMOTICS SD 1LE5 (IE3, IE4)
«« 400 »» «« 450 »»560 630 710 800 900 1000
315250 355 400 500 560 630 710 800 900 1000«« 355 »»«« 315 »» «« 400 »» «« 450 »»
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SIMOTICS SD next generationNew element of SIMOTICS portfolio
DCmotors
SIMOTICS ®
HV motors
GP SD XP DP TN DC HVHT
Direct Current High Voltage
FD
GeneralPurpose
DefinitePurpose Trans-normSevere
DutyExplosionProtected High TorqueFlexible
Duty Servo Main Linear Torque
S M L T
DOL motors-
Converter-capablemotors
SIMOTICS SD1LE5
2p, 4p
6p
8p
250200160 315 630355 710output in kW
SH 315-450
LV Motors
for DOL and VFD operationMotors
For Motion Control
SH 315-450
800 900 1000400 560
SH 315-450
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SIMOTICS SD next generationTop Highlights
Easy business,fast delivery
• Delivery time 20 WD• More configuration possibilities• Support by electronic configuration
and engineering tools• Global certificates
+
• Applies only for SIMOTICS SD Add
Future-oriented energyefficiency concepts
• Fulfillment of efficiency class IE3and even IE4
• Compliance with system efficiencyclass IES2 (acc. to EN50598)
+
Best-in-class design
• Compact and future-proofed design• Smaller cover size• Flexible terminal box concept• Optimized platform concept• Low starting currents
+Optimization throughdigitalization
• Digital Twin• SIMOTICS Digital Data App• SIMOTICS IQ*
+
* first for the basic version, after for the version Add
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SIMOTICS SD next generationOptimization through digitalization
Top-Highlights Features / functions Benefits
• Digital Twin
τ
• Reduction of efforts and costs regardingdimensioning and commissioning
• Faster design and engineering process(2D drawings, 3D models, FEM etc.)
• Enhancement of quality by simulationmodels
• SIMOTICS Digital Data App
τ
• Increasing of transparency (recall oftechnical data, certificates, additionaldialog features etc.)
• Facilitation of commissioning (e.g.electronic name plate and manuals)
• Easy ordering of spare motors and spareparts operating manuals and instructions.
• SIMOTICS IQ*
τ
• Cloud connection to MindSphere• Motor performance analysis of speed,
temperature and vibration via MindApp• Increase availability, improve performance
and optimize service activities
+* first for the basic version, after for the version Add
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OEM /Distr.
End user
Smart Motor Concept and Data matrix Code
• Apps• Services
MindSphere
• Data hosting• Apps + algorithms• User Management
+Data Matrix-Code
App
• Technical data• Order number incl.
Z-options• Certifications• Spares-on-Web• Industry Mall• …
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Smart Motor Concept offers several technical solutions tomonitor our motors
MindSphere- analytics
Customer
DataTransfer
Configuration viaAndroid App
Visualization viaMindApp
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Smart Motor Concept – digital features
Basic features:• Motor health conditions• Fleet management• Performance overview• Electronic rating plate
Package of subscription includes:• HW Greenfield (Mot.+Box; incl. in motor
price)• Configuration App (Android based)• Asset connected to MindSphere• Data Storage• Cloud based analytics• Visualization via LD MindApp
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Would you consider using SIMOTICS IQ in your next project?
• Yes• No I don‘t need it• No I have my own tools in place
Question 1
January 2018Page 11
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SIMOTICS SD next generationBest-in-class design
Top-Highlights Features / functions Benefits
• Compact and future-proofedmotor design
τ
• Higher power density at comparable poweroutput (compared with competitive marketsolutions concerning motors withefficiencies IE3,IE4):⋅ 2 and 4 pole SH315 (250kW, 315kW)⋅ 2 and 4 pole SH355 (400kW, 500kW)
• Possible IM B5 flange mounting for SH315and SH355 without support foot
• New Terminal Box concept τ• High flexibility with 40 possibilities for
assembling of terminal box
• Optimized platform concept
τ• Possibility of DOL operation and VSD
operation• Wide range of standard options to address
specific customer requirements
• Low starting currents* τ • Wide specification alignment• less requirements to industrial controls
*Applies only for SIMOTICS SD Add
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SIMOTICS SD next generationFuture-oriented energy efficiency concepts
Top-Highlights Features / functions Benefits
• Fulfillment of efficiency classesIE3 and IE4
τ
• Efficiencies above the legally stipulatedminimum requirements (concerning poweroutputs > 375 kW)
• Cost savings in energy consumptionagainst competition
• Total cost of ownership advantages byminimizing operating costs
• Compliance with the presentlyhighest system efficiency classIES2 (acc. to EN 50598) τ
• Knowledge of exact system lossesconcerning SIMOTICS SD motor andSINAMICS converter
• System efficiency advantages againstother drive systems
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SIMOTICS SD next generationEasy business, fast delivery
Top-Highlights Features / functions Benefits
• Delivery times 20 working days(ex works)
• Currently about 40 workingdays
τ
• Increasing of speed and flexibility inplanning process
• short delivery times
• More standard configurationpossibilities τ
• Faster quotations• Shorter response times
• Support by electronicconfiguration and engineeringtools(App applications, PMD, Sizer,DT-configurator, SinaSave etc.)
τ
• Improving process times all along thevalue chain
• Reduction of efforts and costs regardingsizing and ordering process
• Global certificates* τ • Solution for specific country requirements
*Applies only for SIMOTICS SD Add
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SIMOTICS SD next generationTarget applications / industries
Focus applications
Focus industries
Pumps Compressors Fans Cranes / hoists
HVAC W&WW Mining Cement
Fiber Marine Oil and gas
Metals
Chemicals
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Pric
e
Flexibility
SPS 2017HMI 2017 HMI 2018
SIMOTICS SD AddSIMOTICS SD AddSIMOTICS SD ProSIMOTICS SD Pro
SIMOTICS SDSIMOTICS SD
SIMOTICS SD next generationGenerating additional values
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SIMOTICS SD next generationTechnical overview
1LE5x0x SIMOTICS SD 1LE5x3x SIMOTICS SD Add 1LE5x8x SIMOTICS SD ProFramesize 315 – 355 315 – 450 (SH-400-450 in 04/2018) 315 – 450
Power output
2 pole: 250-500kW4 pole: 250-500kW6 pole: 200- 400kW8 pole: 160- 355kW
2 pole: 250-1000kW4 pole: 250-1000kW6 pole: 200- 800kW8 pole: 160- 630kW
2 pole: 250-1000kW4 pole: 250-1000kW6 pole: 200- 800kW8 pole: 160- 630kW
Types ofconstruction B3, V5, V6, B5, V1, V3, B35, B6, B7, B8 [SH315-355]; B3, V1, B35, V5, V6 [SH400-450]
Efficiency class IE3, IE4System efficiency class IES2 (acc. to EN 50598-2) with SINAMICS converter
No. of poles 2,4,6,8-pole
Line voltage (VL)Motor voltage (VM)
Line operation: VL = VM = 380 - 690 VConverter operation: VL ≠ VM = 380 - 480 V
Line operation: VL = VM = 380 -690 VConverter operation: VL ≠ VM = 380 -690 V
Torque „Increased Torque“ characteristic350Nm - 4000Nm
„Non Increased Torque“ characteristic withlower starting currents: 350Nm - 8000Nm
„Increased Torque“ characteristic350Nm - 8000Nm
Certificates CE, TR-CU, UL-S and CSA-SMarine (ABS, BV, DNV-GL, KR, LRS, RINA,
RS) In preparation: CEL
CE, UL-S, CSA-S, CC-no., CSA EEV, TR-CUMarine (ABS, BV, DNV-GL, KR, LRS, RINA,
RS) In preparation: CEL, KEMCO
CE, UL-S, CSA-S, CC-no., CSA EEV, TR-CUMarine (ABS, BV, DNV-GL, KR, LRS, RINA,
RS) In preparation: CEL, KEMCODegree of protection Standard IP55, optional: IP56 and IP65Temperature class F/B (DOL), F/F (VFD)Cooling method IC411, IC416, IC418
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SIMOTICS SD next generation platform SH 315 to 450:One look and feel
SH 450
SH 400
SH 355
SH 315
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Link to SIMOTICS SD next generationwww.siemens.com/simotics-sd-nextgeneration
… to boost your competitiveness:
• by optimization through digitalization
• by Best-in-class design
• by future-oriented energy efficiency concepts
And Siemens helps you with …
• Easy business and fast delivery
Use the next generation of SIMOTICS SD motors …
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.Unrestricted
Ex-Motor portfolio1MBGeneral overview
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SIMOTICS XP1MB… series for all hazardous area zones
1 02 20 21 22ZoneEx ec Ex d
(Ex eb)Ex tb Ex tc
Group IIGas / Vapour Area Zones Group III
Dust / Fibres Zones
http://www.govan.com.au/wp-content/uploads/2013/10/Zone-Group-II-Haz-Area-Pic.jpg
1MB1 1MB1 1MB1
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An overview of the explosion types of protectionGas explosion protection
ATEX Zone 0 Zone 1 Zone 2> 1000 h/aNo motor
< 10 h/a
Temp Class Gas Group
T1
T2
T3
T4
T5
T6
450°C
85°C
135°C200°C
II A
II B
II C
Ex ec Standard enclosure –standard active parts
Ex eb Standard enclosureDe-rated active partsMax. Starting time = 1.7 x tE
IIB T3
IIB T3
Ex db Flameproof enclosureStandard active part
IIB
IIC T4
Explosive mixtureIIC
IIC
< 1000 h/a
Ex nA
L
w
Gas explosion protection:⋅ It is not permissible that the cooling/ventilation system sparks. Electrostatic charge/discharge not permissible⋅ Ex eb terminal box, for Ex db, alternatively also Ex db
Ex eb, Ex ec: It is not permissible that the temperature at the enclosure and in the enclosure can ignitethe surrounding atmosphere.
Ex db: It is not permissible that the temperature at the enclosure can ignite the surrounding atmosphere.
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An overview of explosion types of protectionDust explosion protection
ATEX Zone 20 Zone 21 Zone 22> 1000 h/aNo motor
< 10 h/a
Ex tc Non-conductive dust,degree of protection:IP 55
Ex tbIIIC
T120 °CT130 °CT140 °C
IIIBExplosive mixture < 1000 h/a
Dust explosion protection:
• Dust by limiting damaging deposits of dust in the inside the motor by having degree of protection IP 55 /IP65.
• Limiting all enclosure surface temperatures (dependent on the specific type) to 120 °C for example – for motors with efficiency class IE3
• It is not permissible that the cooling/ventilation system sparks. Electrostatic charge/discharge not permissible.
• Terminal box, analogous to Ex eb.
It is not permissible that the temperature at the enclosure can ignite the surrounding atmosphere.
Conductive dust,degree of protection:IP 65T120 °C
T130 °CT140 °C
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Consolidationtowards
global setup
Premiumefficiencylevel: IE3
Standardizedin Tools and
Options
One platform1MB:
Ex ec, Ex tb,Ex eb, Ex db
SIMOTICS XP – NEW 1MB Ex d and Ex e motorsOffering
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Are you familiar with Siemens Explosion Protected motor-series?
• Yes I know these exist• Yes I use several currently and in the past• No never heard about it• I don’t use such motors
Question 2
January 2018Page 26
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Chemical, Petrochemical und Oil & Gas industries
• Standard and customized design according customer specifications• Focus on OEM business, adaptable to EPC and End User• Optimized reliability and availability• Harmonized platform concept for easy handling and service• Easy Installation and implementation• Certification of complete range in ATEX and IECEx
SIMOTICS XPMotor for Pump / Fan / Compressor / Extruder
Target industries and applications
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SIMOTICS XP 1MBTop Highlights
Fit for global O&G / Chem.Project requirements
• Proven CHEMSTAR technology instandard design
• Full project specific documentation• Pre-defined options (Painting,
Starting current, VIK, Shell, …)
+ The explosion proof„Serial Motor“
• Complete line in FS 71 – 355• Delivery times starting at 20/35wd• Same handling than standard
non-ex motors• 1 common global factory concept
+
Future-oriented
• Efficiency class IE3 / NPE• Fit for SINAMICS S / G without
system test in Zone1• System efficiency class IES2 (acc.
to EN50598)
+ The flagship for anyEx-Zone
• Full series 1MB1 for use inZone1, 2, 21 and 22
• Harmonized design for Ex n, Ex e,Ex d and Ex t
• Approved by major End Users
+
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Portfolio completion SIMOTICS XP
HMI 2018RELEASED HMI 2018
Ex-eb 1MB**4Ex-eb 1MB**4
Ex-db 1MB**5Ex-db 1MB**5
Ex-ec 1MB**3Ex-ec 1MB**3General VSDup to 690V
Standard inEx Zone 2
Future proofEfficiency up to IE3
Meets globalproject specs
For harsh chemicalenvironment
As standardefficiency
Zone 1 certifiedCompactness and
weight
SIMOTICS XPComplete Zone-Protection - ONE Portfolio
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SIMOTICS XP 1MB1/1MB5Designed for process industries
Product features Series SIMOTICS XP 1MB1, 1MB5Ex - Zone 1 2 21 22
Protection class Ex db eb Ex eb Ex ec Ex tb Ex tc
Shaft height 71 M – 355 M 63 M – 315 L (development up to BG 450)
Mounting IM B3, B5, B14, B34, B35, V1, etc.
Power range 0,25 - 460kW 0,09 -165 kW 0,09 – 200 kW (development up to 1000kW – 06/2018)
Voltage 50/60 Hz: 230 to 690 V
Efficiency IE3 IE2, IE3 und IE1 (1MB10 AH 100 – 160)
Speed 2 - 8 2 - 6 2 - 8
Converter duty Optional (≤500V) *1) On request Optional (≤500V) *1) 690V with du/dt or sinus filter
Ambient temperature Standard: – 20 °C to + 40 °C, optional – 40 °C to + 60 °C
Motor materials- housing- fan cover- rating plate
CIMetalMetal
CI; AL: SH 63MetalMetal
CI: AH 71 – 315; AL: SH 63 – 160MetalMetal
Enclosure IP55 to IP65 IP65 IP55
Temperature class DOL 155 (F) utilization 130 (B)
Temperature class VSD 130 (B) & 155 (F) On request 130 (B)
Certificates ATEX, IECEx, CQST ATEX, IECEx, ATEX, IECEx, CQST, EACEx
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SIMOTICS XP 1MB1/1MB5Design for the process industry
SIMOTICS XP 1MB1, 1MB5 series 1LE1, 1LE5Hazardous zone 1 2 21 22 None
Type of protection Ex db eb Ex eb Ex ec Ex tb Ex tc IP55
Enclosure Flameproof enclosure Standard enclosure
Terminal box Certified connection system according to type of protection – with identical design and structure Standard
Shaft, flange, mountingfeet
acc. to IEC 60072
Active parts Standard Special Ex eb Standard
Operating data Standard Special Ex eb *) Standard
Seals Special sealing system according to IEC/EN 60079-0 IEC 60034
Rating plate Metal Adhesive label
*) Power ratings according to DIN V 42673-2 2015
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General Inverter capability 1MB Ex dOptions = B43 or B44
Product description
Option-code Special versions MLFB Frame-sizesB43 Version for converter operation with operating data for voltage source converter
Utilization duty at PWM inverter according to “B” (130°C)
1MB15(Ex d e)
71 - 355B44 Version for converter operation with operating data for voltage source converter Utilization duty at PWM inverter according to “F” (155°C) ,
about 10% higher output as utilization “B”
Note: suitable for inverter duty at:- SINAMICS G180, G150, G130, G120 (PM230, PM240, G120C), G120D/G110D, S150, S120- other inverter possible, no system responsibility
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1MB… Ex d e IIC T4
Certificates ATEX, IECEx, CQST, (EAC),(DNV,BV, GL, …)
Efficiency certificates IEC IE3, CEL Grade 2, (MEPS Australia)
Product Range SH71-355; 0,25 to 500kW; 2-8 pole
Duty type DOL, VSD with any inverter up to 500V; (690V on request)max. speed up to 100Hz
Documentation Specific documentation packages for Standard, Process Industries and Projects(Options B90 / B91 / B92)
End user specificationcompliance
- Starting current 700% / 600% (by option)- Specific customized painting systems- Large option package, customized design- (design IC416 and brake motor)
Delivery time 50 working days
SIMOTICS XP 1MB1 – Ex dbTechnical design and certificates
(Figures in brackets)⇓ will follow in project step 2 and 3
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SIMOTICS XP 1MB1 – Ex dbFocus on customer requirements
Feature
- Design, order numbers, options and handlingbased on series SIMOTICS XP – 1MB1
- One motor series for all Ex-protectionclassifications (Ex ec, Ex tb, Ex db) withharmonized technical data and options
- Product design for process industries, especiallyfor pump, fan and compressor application
- Energy saving and fit for efficiency standards andregulations with premium efficiency IE3 / NPE
Customer benefit
- One contact during quotation and order process
- Standardized motor selection for all Ex-zones
- SIMOTICS XP – universal solution for hazardousarea, same performance in any Ex-zone
- Highest motor availability, reliability with optimalperformance data
- Low Total Cost of Ownership and return of invest,due to premium quality and performance
Unrestricted © Siemens AG 2018
SIMOTICS XP 1MB1 – Ex dbMain motor Feature
Premium Efficiency IE3 reducetotal cost of ownership –IE3 in standard FS
+
Easy connection andimplementation with diagonalsplit terminal box in Ex eb
+
High performance bearing63-series and shaft sealingsystem up to IP66
+General certification for VSDwith highest output inhazardous areas
+
Project specific documentationpackages, customized foroffer and order
+
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SIMOTICS XP 1MB1/1MB5Additional portfolio elements
Ex tb Ex ec Ex eb Ex db
IE 1
IE 3
IE 2
DO
L&
inve
rter
capa
ble
VSD
only SIMOTICS FD
SIMOTICS XP1MB15, 1MB10, 1MB5
SIMOTICS XP1MB154, 1MB54
SIMOTICS XP1MB155, 1MB555
Ex tc
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SIMOTICS XPEnd User and Customer References
1MB1 Motors
1MJ Motors
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Wheatstone RAPID Johan SverdrupJohan Castberg
QUAD 204 FPSO Heydar Aliyev Baku OilRefinery
Gorgon Baronia Asta Hansteen Ivar Aasen Azerikimya plant
TCO Gina Krogg West Nile Delta Polymere
Mariner Project
SIMOTICS XPEnd User Project References last 5 years for Siemens LV Motors
Clean Fuels ProjectNew Refinery
ZapSib Barzan Barzan Prelude FLNG
Golden Eagle Lion Phase 2 Booster Station Angola Block 15/06 Yibal Khuff
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Using the new generation of SIMOTICS SD motors …
Link to SIMOTICS SD next generationwww.siemens.de/simotics-sd-nextgeneration
... to increase your competitiveness:
• Through digitalization-based optimization
• Through best-in-class design
• Through future-orientedenergy efficiency concepts
SIEMENS supports you with …
• simple and fast processes
Unrestricted © Siemens AG 2018
Patrick New
Change now to the digital motor generation SIMOTICS SD
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which maynot always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requestedperformance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties.Their unauthorized use may infringe the rights of the respective owner.
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