BEI Maintenance Guide
17
BEI Maintenance Guide PW610F-A
Transcript of BEI Maintenance Guide
BEI Maintenance Guide
PW610F-A
Boeing Distribution Inc. PO Box 619048
Dallas, TX 75261-9048
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TABLE OF CONTENTS
BEI Program Coverage Maintenance request Scheduled MX Events Hot Section Inspections Engine Overhaul Engine service facilities General Contact information
Pg. 3 Pg. 4 Pg. 5 Pg. 6 Pg. 7 Pg. 8 Pg. 17
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BEI Program Coverage
Silver Lite Silver Gold Lite Gold
Scheduled Overhaul ✔ ✔ ✔ ✔
Basic Unscheduled Engine Repair (BUER) ✔ ✔ ✔ ✔
Scheduled Hot Section Inspection ✔ ✔ ✔ ✔
Required Service Bulletins ✔ ✔ ✔ ✔
Engine Shop Labor ✔ ✔ ✔ ✔
Troubleshooting Labor ✔ ✔ ✔ ✔
Engine parts (excluding LLPs) ✔ ✔ ✔ ✔
P&WC Supplied Engine Accessories ✔ ✔ ✔ ✔
Rental Engine Coverage for BUER or OH ✔ ✔ ✔ ✔
Engine Condition Trend Monitoring analysis ✔ ✔ ✔ ✔
Life Limited Parts ✔ ✔
LRU Removal, Installation Labor ✔ ✔
Freight for engine, engine parts, accessories ✔ ✔
Mobile Repair Team for unscheduled AOG ✔ ✔ Includes Line Replaceable Units (LRUs) Life Limited Parts (LLPs) Fuel Metering Unit (FMU) Ignition Cables Rotor - Fan Engine Electrical Wiring Harness Assembly Spark Igniters Rotor – HP Compressor T6 Thermocouple Harness Assembly Chip Detector Impeller & Shaft Assy Bleed Valve Actuator Fuel Filter Impending Bypass Switch HP Turbine Disk Fuel-to-Oil Heat Exchanger (FOHE) Oil Filter Impending Bypass Switch LP Turbine Disk Air Cooled Oil Cooler (ACOC) MOP/MOT Sensor Ignition Exciter
Does not include items such as starters, generators, hydraulic pumps, nacelles, thrust reversers, or any other airframe
manufacturer installed or supplied.
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Maintenance Request Process
In order for any maintenance event to be covered under the BEI program a work authorization request must be submitted to BDI. You may utilize the link in your dashboard or use the Work Authorization Form to submit your request. This can also be accomplished by the maintenance
facility performing the work.
If for any reason you are unable to access the WA form please contact the BEI team at [email protected] or call at 972-586-1885 for assistance.
Although it is not necessary to fill out all of the fields on the form the more information you provide the better we’re able to assist with your request.
Troubleshooting
If you’re submitting a WA for troubleshooting please be sure and have your MX facility or mechanic contact P&WC Cfirst team to help diagnose the issue. Any recommendations/actions should be
forwarded to a BEI team member so any required material may be provided.
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Scheduled Maintenance Events
The scheduled maintenance checks for the PW610F-A include the following:
1) 300-hour inspection a. Mandatory replacement items:
i. Spark igniters – Covered under program.
2) 600-hour inspection a. Mandatory replacement items:
i. Oil filter element. – not currently covered. ii. Fuel filter element. – not currently covered.
3) Engine Hot Section Inspections – Covered under program* a. Required every 1750 hours.
i. An additional 50 hours is provided for scheduling purposes. b. Mandatory replacement items:
i. Replacement of AGB Magnetic seal ii. Fuel Manifold Assembly
iii. HPT Seal
4) Engine Overhauls – Covered under program* a. Required every 3500 hours
i. An additional 100 hours is provided for scheduling purposes.
5) Low Utilization Engine Inspections – Not currently covered.
a. A low utilization engine is defined as an engine that has not been subject to disassembly and inspection of both hot section and cold section at an approved overhaul facility
b. For engines subject to low utilization, the initial on-wing Low Utilization Inspection (LUI) is to be done at the end of the following two periods, whichever comes first:
i. 12 years since entry into Service/Overhaul, or
ii. 13 years since engine manufacture.
iv. At the end of either of the two LUI intervals, an additional 1 month or 10 flight hours, whichever comes first, is permitted for scheduling purposes.
vii. Subsequent LUI's are to be performed at 24 month intervals, provided that visual inspections, borescope inspections and performance calibration runs are satisfactory. If the visual or borescope inspections or the calibration runs are not satisfactory, return the engine to an approved service facility for appropriate maintenance or repairs.
*If a Mobile Repair Team (MRT) is requested for an HSI the operator must cover the travel expenses of the team
to their requested location. Subject to the exclusions within the BEI/ESP agreement.
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Hot Section Inspections
The HSI is to be performed at 1750 hours or half of the engine TBO interval. The TBO or time to be overhauled is 3500 hours for the PW610F-A. An additional 50 flights hours is available for scheduling purposes. If additional time is needed beyond 1800 hours’ operators may contact P&WC for a deviation letter. To Request a DAA approved deviation letter please reach out to: E-MAIL: [email protected] GLOBAL (+Canada) (450) 647-8000 USA & CANADA: 1-800-268- 8000 INTERNATIONAL (+IAC*) 8000-268- 8000 FAX (+Canada) (450) 647-2888 NOTE:
• If a deviation letter is approved and provided a fee may apply. • It will be necessary to provide your estimated monthly utilization to determine the amount of
hours needed on the deviation request. Scheduling:
- A BEI representative will reach out to operators to schedule their HSI when they’re forecast to reach 1750 hours.
- An operator can also reach out to a BEI representative as early 1700 flight hours to schedule their HSI.
Available locations: There are two fly in locations that are currently able to complete these inspections.
• Burlington, Vt. – There are no additional costs to have the inspections completed at this location.
• Long Beach, California – The FBO onsite typically charges for hangar fees that are $150 a day, the inspection typically takes 5-7 days. These fees are not covered under BEI.
If you’d like to have the inspections completed at specific Maintenance facility a Mobile Repair Team (MRT) can be dispatched to that site. If you do choose this route you will be responsible for the MRT travel expenses. These typically range from $7K - $10K. The following Maintenance facilities have experience working with P&WC MRT in performing the HSI.
• Apex Aviation – Henderson, NV • Eclipse Aviation – Albuquerque, NM • Eclipse Aviation – Sugar Grove, Illinois • BOCA Aviation – Boca Raton, Florida
*Any hours deferred to HSI must be paid prior to the scheduled event. Deferred hours can be paid down prior to
HSI.
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Engine Overhaul
The basic TBO for the PW610F-A is 3500 flight hours an additional 100 hours is available for scheduling purposes. If additional time is needed beyond 3600 hours’ operators may contact P&WC for a deviation letter. To Request a DAA approved deviation letter please reach out to: E-MAIL: [email protected] GLOBAL (+Canada) (450) 647-8000 USA & CANADA: 1-800-268- 8000 INTERNATIONAL (+IAC*) 8000-268- 8000 FAX (+Canada) (450) 647-2888 NOTE:
• If a deviation letter is approved and provided a fee may apply. • It will be necessary to provide your estimated monthly utilization to determine the amount of
hours needed on the deviation request. Scheduling:
A BEI representative will reach out to operators to schedule their HSI when they’re forecast to reach 3500 hours. An operator can also reach out to a BEI representative as early 3450 flight hours to schedule their HSI.
Overhaul process:
Once an induction date has been scheduled with P&WC – Plant 5 (located in Montreal, Canada) a BEI representative will reach out to the operator to schedule a removal and install of loaner engines. Average TAT for dual engine R&I is 3-5 days. The estimated TAT for an engine OH is 60-90 days. Once a completion date is received from P&WC a BEI representative will reach out to the operator to schedule an R&I.
R&I Facilities:
The following Maintenance facilities have experience performing the engine removal and installations.
o Apex Aviation – Henderson, NV o Eclipse Aviation – Albuquerque, NM o Eclipse Aviation – Sugar Grove, Illinois o BOCA Aviation – Boca Raton, Florida o KCI Aviation – Bridgeport, WV o Kinetic Aviation – Atlanta, GA
*Any hours deferred to OH must be paid prior to the scheduled event. Payments can be made at any time prior
to OH.
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Maintenance Facilities
Below are the current BEI approved maintenance facilities, click for additional information.
BOCA Aircraft MX Boca, FL
Kinetic Aviation Atlanta, GA
Apex Aviation Henderson, NV
KCI Aviation Bridgeport, VW
Eclipse Aerospace Albuquerque, NM
Eclipse Aerospace Sugar Grove, IL
AIRplus MX Friedrichshafen, Germany
Aircraft SVC Guernsey Guernsey Channel Islands
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Maintenance Facilities
Eclipse Aerospace Location: 3520 Spirit Dr. SE Albuquerque, NM 87106
Albuquerque International Sunport Airport ID: KABQ
Contact Information:
Eclipse.aero
- Service center - Adam Flores - PH: (505)-364-2756 Cell: (505) 980-7961
E-mail: [email protected]
- Parts Support - PH: (505) 364-2791, (505) 377-8416 [email protected]
- Services – General Maintenance Support Routine Inspections** Pre & Post HSI work Limited Warranty Repair Services Major Inspections*** Full Warranty Repair Services Minor Modifications Parts Distribution Major Modifications Customer Support Services Structural Repair Minor Inspections*
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
Eclipse Aerospace Location: 43W514 US Route 30, Sugar Grove, IL 60554
Aurora Municipal Airport Airport ID: KARR
Contact Information:
Eclipse.aero
- Service center - Cody Pudwill - PH: (630) 277-2100 Cell: (847) 946-3318
E-mail: [email protected]
- Parts Support - PH: (505) 364-2791, (505) 377-8416 [email protected]
- Services -
General Maintenance Support Routine Inspections** Pre & Post HSI work Limited Warranty Repair Services Major Inspections*** Full Warranty Repair Services Minor Modifications Parts Distribution Major Modifications Customer Support Services Structural Repair Minor Inspections*
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
Apex Aviation Location: 1410 Jet Stream Dr, Suite 100, Henderson, NV 89052
Henderson Executive Airport ID: KHND
Contact Information:
www.apexaviationlv.com - Service center -
Scott Bullock : PH: (720) 281-9173 E-mail: [email protected]
- Services -
General Maintenance Support Minor Inspections* Mobile Repair Team Limited Warranty Repair Services Routine Inspections** Pre & Post HSI work Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
Boca Aircraft Maintenance Location: 3300 Airport Road, Hangar 2, Suite 121, Boca Raton, FL 33431
Boca Raton Airport Airport ID: KBCT
Contact Information:
www.bocamx.com
- Service center - David Hintzke : PH: (561-347-3337 E-mail: [email protected]
- Services – General Maintenance Support Minor Inspections* Mobile Repair Team Limited Warranty Repair Services Routine Inspections** Pre & Post HSI work Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
KCI Aviation Location: 630 Airport Rd, Buckhannon, WV 26201
Upshur County Regional Airport Airport ID: W22
Contact Information: www.kciaviation.com
- Service center - Fred McClung : PH: (304) 838-2662 E-mail: [email protected]
- Services – General Maintenance Support Minor Inspections* Mobile Repair Team Limited Warranty Repair Services Routine Inspections** Pre & Post HSI work Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
Kinetic Aviation Maintenance, LLC Airports Supported:
KRYY - Cobb County International Airport-McCollum Field Atlanta, Georgia, USA
KFTY - Fulton County Executive Airport/Charlie Brown Field Atlanta, Georgia, USA
KPUJ - Paulding Northwest Atlanta Airport Atlanta, Georgia, USA
KPDK - Dekalb-Peachtree Airport Atlanta, Georgia, USA
KCZL - Tom B David Field Airport Calhoun, Georgia, USA
KCNI - Cherokee County Regional Airport Canton, Georgia, USA
KVPC- Cartersville Airport Cartersville, Georgia, USA
KCTJ - West Georgia Regional Airport-O V Gray Field Carrollton, Georgia, USA
KRMG - Richard B. Russell Regional Airport - J.H. Towers Field Rome, Georgia, USA
Contact Information: www.kineticmaintenance.com
- Service center - Paul White : PH: (404)-234-3135 E-mail: [email protected]
- Services – General Maintenance Support Minor Inspections* Mobile Repair Team Limited Warranty Repair Services Routine Inspections** Pre & Post HSI work Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
Aircraft Servicing Guernsey Ltd Location: La Planque Lane, Forest / Guernsey, Channel Islands, GY8 0DS
Guernsey Airport Airport ID: EGJB
Contact Information: flyasg.co.uk
- Service center - PH: (+44) 1481 265633 E-mail: [email protected]
- Services – General Maintenance Support Minor Inspections* Limited Warranty Repair Services Routine Inspections** Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Maintenance Facilities
AIRplus Maintenance GmbH Location: Flughafen 28, 88046 Friedrichshafen, Germany
Friedrichshafen Airport Airport ID: EDNY
Contact Information:
porta.aero
- Service center - PH: +49 (0) 57317673-0 E-mail: [email protected]
- Services – General Maintenance Support Minor Inspections* Mobile Repair Team Limited Warranty Repair Services Routine Inspections** Pre & Post HSI work Full Warranty Repair Services Major Inspections*** Parts Distribution Minor Modifications Customer Support Services Major Modifications
* 6 month, 12 month and minor warranty repairs. ** All the above, plus 300 hour/24 month inspection and many Service Bulletins and some Modification Bulletins
*** All of the two above, plus 48 month/1,200 hour inspection, scheduled structural inspections, and all warranty repair services
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Contact information
Contact information matrix
Service Type Non – BEI Engine Program BEI Engine Program
CFirst Technical Support / AOG Event Support
Email: [email protected] or your local P&WC FSR Toll Free PH: 800-268-8000 (Option 1)
Alt PH: +1 450-647-8000 Website: http://www.pwc.ca
Oil Analysis Technology Email: [email protected] or your local P&WC FSR
Publication / Portal / Warranty
MyP&WC Power Customer Portal (Htts://customer.pwc.ca) Toll Free Phone: 800-268-8000 (Option 3)
Email: [email protected]
BEI Program Management (Hour
reporting, payments, invoices, parts, engine
support)
N/A
BEI Program Support 972-586-1885
[email protected] (Administration)
[email protected] (Parts support/Work Authorization)
Parts Requirement shop.boeing.com Phone: 1-800-Aviall1
972-586-1885 [email protected]
Engine Rental 972-586-4992 [email protected]
972-586-1885 [email protected]
Engine Repair / HSI / Overhaul
P&WC Service Center Sales Ph: 450-468-7730
972-586-1885 [email protected]
Other
P&WC 24 Hour Global Service Customer first
E-mail: [email protected] Toll Free Ph: 800-268 - 8000
BEI Program Support 972-586-1885
