817415100, Manual Instalación Kit Para Pistola OPW Español

8/12/2019 817415100, Manual Instalación Kit Para Pistola OPW Español

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No: 817415100

Revision: C2

MODIFICATION KIT

FOR NOZZLEOPWT!PE

Ins"#$$#"ion Ins"%&'"ions

(&$) 2002



Mo*i+i'#"ion Ki" , o+ ,7

-AFET! CON-IDERATION-

Read these and all warnings and instructions carefully. They are included to help you install and

maintain the Fuel-O-mat equipment safely in the highly flammable environment of a fueling

station. Disregard of these warnings and instructions could lead to death, serious inury and

property loss or damage, to you and others. !t is your responsibility to install, operate and

maintain the equipment according to the instructions appearing in this manual and to conform to

all applicable codes, regulations and safety measures. Failure to do so could void all your

warranties connected with this equipment.

WARNIN. E/PLO-ION AZARD

"hen wor#ing on fuel hoses, ma#e sure they are completely empty. The fumes are both

volatile and harmful to your health if breathed for an e$tended period.

AZARD WARNIN.

%ou are wor#ing in the vicinity of moving vehicles. &lose off your wor# area using adequate

barriers or cones.

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DI-CLAIMER

This document is provided for reference only. 'lthough every effort has been made to ensure

correctness, OR(') !*D+TR! does not guarantee that there are no errors or omissions in

this document.

Remember that the fuel station environment is highly flammable and combustible. Therefore,

ma#e sure that actual installation is performed by e$perienced personnel, licensed to perform

wor# in fuel stations and capable of implementing all applicable requirements of the *ational Fire

(rotection 'ssociation *F('-/ 0Flammable and &ombustible 1iquids &ode2, *F('-/'

0'utomotive and 3arine ervice tation &ode2, *F(' -4/ 0*ational lectrical &ode2, federal,

state and local codes and any other applicable safety codes and regulations.

(ay special attention to correct wiring, because the connections to the +ser (ump !nterface

include both mains power lines and lines which connect to the fuel pumps.

PROPRIET! NOTICE

This document contains proprietary and confidential information. !t is property of OR(')

!*D+TR! 56789 1td. !t may not be disclosed or reproduced in whole or in part without

written consent of OR(') !*D+TR! . The information in this document is current as of the

date of its publication, but is subect to change without notice.

F&e$O#"

Mo*i+i'#"ion Ki" 5 o+ ,7

MODIFICATION KIT FOR NOZZLE

TI- MAN3AL COER- TE OPWNOZZLE FAMIL! In'$&*in63n$e#*e* Re6&$#% %e#9##) #n*#;o% Re'ove%)<



CONTENT- OF MODIFICATION KIT

This manual covers several modification kits for the OPW nozzle family. In order to describe each

nozzle type clearly we include in this manual several tables to help the installer to identify each nozzle

type properly with its P/N.The tables are

a. ! list of all the OPW nozzle family that this manual covers.

b. "odification #it for Nozzle$ This table includes all the parts with their %eneral pictures.

The parts assi%ned with numbers and the manual related to these numbers later. !s these

parts are chan%ed depend to the OPW type we include two more table that define these

specific parts.

c. ! detailed table of spare parts for each nozzle type.

Mo*e$ OPW

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Table a. OPW Nozzle Equipment List

NO> P?N PART

1 800813100 NOZZLE EQUIP. OPW11F, VAP. REC. (DAYCO)

2 800813110 NOZZLE EQUIP. OPW11F, VAP.R.+BA (DAYCO)

3 800813150 NOZZLE EQUIP. OPW11F, VAP. REC. (GOODY)

! 80081!!00 NOZZLE EQUIP. OPW11A+"WIV.#0D, $%NP&

5 80081!!10 NOZZLE EQUIP. OPW11AREG.#0DVI&

' 80081!!20 NOZZLE EQUIP. OPW11AUNLEADED #0DVI&

( 80081!!50 NOZZLE EQUIP. OPW11A,"&R&,3!*NP&

8 80081!!'0 NOZZLE EQUIP. OPW11A,"&R&,3!*NP&

# 80081!!(0 NOZZLE EQUIP. OPW11A, "&RAIG&,3!*NP&

10 80081!!80 NOZZLE EQUIP. OPW11A, "&RAIG&.NARROWVI&

11 80081!!#0 NOZZLE EQUIP. OPW11A+"WIV.#0D, $%VI&

12 80081!!#1 NOZZLE EQUIP. OPW11A, #0D 3!*VI&, NARROW

13 80081!(00 NOZZLE EQUIP. OPW+"WIV.!5DEG.1%NP&, VI&

1! 80081!(10 NOZZLE EQUIP. OPW, !5DEG, 1%NP&

15 80081!((0 NOZZLE EQUIP. OPWL, "&RAIG&, VI&, 1%B"P

1' 80081!(80 NOZZLE EQUIP. OPWL, "&RAIG&, 1%B"P

1 800815!00 NOZZLE EQUIP. OPW2 VAPOR RECOVERY VI&

18 800815!50 NOZZLE EQUIP. OPW'8 VAPOR RECOVERY VI&



1# 800815!'0 NOZZLE EQUIP. OPW11VAI'# VAP.+BAVI&

F&e$O#"


The "odification #it for Nozzle includes the followin% components

Table b. The Modification Kit for Nozzle

NO> PART

1 B-/ N4

PN 81!!05!30

(E67 / 79 : ; /47 / ;-7

7 <- : ; <=<- )

PN :- -=->81!!05!3110?.

2 O-/@ 7<4 (2)

PN 815'00200

PN :- -=->815'00201100?.

3 B-/ W<7;- (2)

PN 81!!05!10

PN :- -=->81!!05!1110?.

! G4</= (2)

PN 81!!05!00

PN :- -=->81!!05!0110?.

5 "4

PN P- OPW 7 &<4 ? "-<@;

#0

!5



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Table b. The Modification Kit for Nozzle (ont!d"

NO> PART

6 "4 C-

7 C4 U/

1. R@4<- C4 A77. PN 81#313355.

2. VI& C4 A77. PN 81#313350

3. C4 / :- V<- -?- OPW11F PN

81#311020+81!10 0'00

4. C4 / (79<44):- OPW11A PN 81#313320+81#30

1010

5. C4 / VI& :- /<-- ;47-

PN 81#3!1000 (I/?4=7

A=<-7)

6. C4 / NONVI& :- /<-- ;47-

PN 81#3!1100 (I/?4=7

A=<-7)

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Mo*i+i'#"ion Ki" @ o+ ,7

8 "?-7 (2) PN 815222!00

(N --= :- N<-- B/ 7) PN :- -=->815222!01100?.

9 C4 7/@ A=<-

&;- <- 7-<4 7, =/= / ; <?<4 /4. " <4 ?.

10 C<4 P-? P

* (U7= / 79 : ; /47)



11 P-? "4 :- C4 W- PN 81'#01'10

PN :- -=->81'#01'1110?.

12 C-9/@ "47 (!) PN 8150000

PN :- -=->8150001100?.

13 &-</7? C<4 (10 9-7) PN 81'800101

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14 P4<7? N4 C-

I 7 7= / 79 : ; /4. " &<4 ?.

PN 81!105200 (C-7 ; ;4 /4)

PN 81!105500 (C-7 ; ?4 /)

15 R- P-?-

(O/<4, -=-= 7<-<4) PN 81!105000

16 A44/ H

* PN 815220201

PN :- -=->815220205100?.

F&e$O#"


Table b. The Modification Kit for Nozzle (ont!d"

NO> PART

1 7 A=<-

&;- <- 7-<4 7, =/= /

; <?<4 /4. " <4 ?.



18 C/= N4

"4 / 79 : ; ;7 <=<-

<??-=/@ ; <?<4 .

PN 81!!05!50

PN :- -=->81!!05!5110?.

1# F464 C/=

(O-=-= 7<-<4)

PN 815#0020! (0.5 J-)

PN 815#00201 (1 J-)

PN 815#00205 (1.5 J-)

PN 815#0020' (2.5 J-7)

20 F/@

PN 81!!05'30

21 F464 C/= &-9/</

PN 81!!05!!0

PN :- -=->81!!05!!110?.

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22 $F9<4 &-9/<4 &'( PN 8150031!

"4 /4 / -<<< (81#31!##).

23 $J<4 &-9/<4 &'( PN 81500315

"4 /4 / -<<< (81#31!##).

N7>

1. P<-7 ;< =7@/< ; <- /=4 @;- :- ; /7<44- <7 7 74.

2. P<-7 ;< =7@/< ; <- /=4 @;- :- ; /7<44- <7 7 <=<- 7.

F&e$O#"

Mo*i+i'#"ion Ki" 1, o+ ,7

Table c. List of Parts for Nozzle T#pes

P?N DE-CRIPTION INCL3DED IN NOZZLE EA3IPMENT P?N 80081////,100 ,110 ,150 4400 4410 4420 4450 44=0 4470 4480 44@0

81!100'00 RUBBER COIL COVER, VAP.REC 1 1 1

81!105500 RUBBER COVER, BOBINE 1 1 1 1 1

81!!05!!0 BRONZE END NIPPLE &O CONDUI& 1 1 1 1 1 1 1 1 1 1 1

81!!05'30 FI&&ING, CAPRI "E& 1 1 1 1 1 1 1 1 1 1 1

815213300 "CREW, ALLEN, J!61', CAP EAD 1 1 1 1 1

815220201 HEY, ALLEN, 2JJ 1 1 1 1 1 1 1 1 1

815222!00 "CR."ELF DRILL, FLA&, K83! BLH 2 2 2 2 2

8150000 NYLON &ERJINALPARALLEL CONEC& ! ! ! ! ! ! ! ! ! ! !

815803000 CABLE &IE, 3806899 5 5 5

815#00201 FLE."&AIN.CONDUI& 1J 1 1 1



815#0020! FLE."&AIN.CONDUI& 0.5J 1 1 1 1 1 1 1 1

81'800101 CABLE 2 WIRE&EFLON 10J 1 1 1 1 1 1 1 1 1 1 1

81'#01'10 "LEEVE, &EFLON,18,CLEAR 1 1 1 1 1 1 1 1 1 1 1

81#301010 COIL, 2%, VIRO REC. UNI& (!099) 1 1

81#311020 REC. COIL OPW VAP. REC. (12J) 1 1 1

81#313200 BOBINE FOR OPW 11A (REC. UNI&) 1 1

81#31331! ADAP&ER, OPW11A, UNLEAD, OU"ING COIL 1 1 1 1 1

81#31331' ADAP&ER, OPW11A, REGULAR, OU"ING COIL 1 1 1 1

81#313350 BOBINE COIL A""YVI& 1 1 1 181#313355 BOBINE COIL A""Y 1

81#3133#0 BRACHE&, ADAP&EROPW11A 1 1 1 1 1

81#3133#1 BRACHE&, ADAP&EROPW11A, UNLEAD)REGULAR 1 1 1

81#3133#2 BRACHE&,ADAPOPW11A, NARROW 1

81#3!1000 "APED BOBINE+COIL,VI&,"E& 1

81#02810 O"E ADAP&ER2, $%NP& 1 1 1 1 1 1

81#10300 "WIVEL, OPW11F, VAP. REC. (DAYCO) 2 ! 1 1

81#10350 "WIVEL, OPW11F, VAP. REC. (GOODY) 2

81#1!!00 "E& "WIVEL, OPW11A, #0=@3!%NP& 1 1 1 1

81#1500 "E& "WIVEL,OPW11A,"&RA.3!*NP& 1 1 1 1

O-=-/@ /:-9</> "::6 1 < ; /= : ;7 PN :- 9/99 -=- : 10?. "::6 1 < ; /= : ;7 PN

:- 9/99 -=- : 100?.

"::6 5 < ; /= : ;7 PN :- 9/99 -=- : 100?.

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Table c. List of Parts for Nozzle T#pes (ont$ d"

P?N DE-CRIPTION INCL3DED IN NOZZLE E3IPMENT P?N 80081////

44@1 4700 4710 4770 4780 5400 5450 54=0

81!105200 PLA"&IC COVEROPW 1 1 1 1

81!105500 RUBBER COVER, BOBINE 1 1

81!!05!!0 BRONZE END NIPPLE &O CONDUI& 1 1 1 1 1 1 1 1

81!!05'30 FI&&ING, CAPRI "E& 1 1 1 1 1 1 1 1

815220201 HEY, ALLEN, 2JJ 1

815221200 "CR, ALLEN,IN",J!610,"&AINLE"" !

815222!00 "CR."ELF DRILL, FLA&, K83! BLH 2 2 2 2 2 2

8150000 NYLON &ERJINALPARALLEL CONEC& ! ! ! ! ! ! ! !

815#00201 FLE."&AIN.CONDUI& 1J 1

815#0020! FLE."&AIN.CONDUI& 0.5J 1 1 1 1 1 1 1

81'800101 CABLE 2 WIRE&EFLON 10J 1 1 1 1 1 1 1 1

81'#01'10 "LEEVE, &EFLON,18,CLEAR 1 1 1 1 1 1 1 1

81#30000 OU"ING,REC. COIL, UNIVER"AL 1

81#30#050 COIL UNI&VI&UNIVER"AL 1

81#313320 ADAP&., OPW, OU"ING COIL 1 1 1 1

81#313350 BOBINE COIL A""YVI& 1 1 1 1

81#313353 ADAP&ER, OPW'8, OU"ING COIL 1

81#31335! ADAP&ER, OPW2, OU"ING COIL 1

81#313355 BOBINE COIL A""Y 1 1

81#3133#2 BRACHE&, ADAPOPW11A, NARROW 1

81#3!1000 "APED BOBINE+COIL, VI&, "E& 1

81#0210 O"E ADAP&ER2, 1%NP& 1 1

81#02810 O"E ADAP&ER2, $%NP& 1

81#05000 O"E ADAP. 1% B"P FOR FEJ. O"E 1 1

81#1!!00 "E& "WIVEL, OPW11A, #0=@3!%NP& 1

81#1!00 "E& "WIVEL, OPW, [email protected]& 1 1

81#15000 "E& "WIVEL, OPWL, "&RAIG&,1%B"P 1 1

81#15!00 "E& "WIVEL, OPW'82, VAPORREC 1 1 1

F&e$O#"


EFORE !O3 E.IN

)efore you be%in your installation procedure* verify that you have all the #it components and user$

supplied materials that you re+uire for the installation.

CBe'9 Mo*i+i'#"ion Ki"

1. On a clean flat surface* open the "odification #it and lay out the components.



2. ,heck your #it contents a%ainst the list of components accordin% the swivel type* as described in

the tables.

Asse$e Too$s #n* M#"e%i#$s

In addition to the "odification #it components* you need the followin% items

• "edium Phillips screwdriver

• "edium -lotted screwdriver

• Wire strippers

• ,rimpin% tool

• ,rescent wrenches &assorted sizes(

• octite No. '0 &or e+uivalent(

• Protac 01 ,yanoacrylate !dhesive &or e+uivalent( &used for the Protector

2ubber(

• !ccess to warm water.

Mo*e$ OPW



1= o+ ,7 No$e

IN-TALLATION IN-TR3CTION-

-;e'i#$ "%e#"en"s

-CREW-: To ens&%e "B#" #$$ s'%es %e#in "i6B" #;;$) # s#$$ #o&n" o+ LOCTITE No>24,

o% e&iv#$en" on #$$ s'%es e+o%e inse%"in6> Do no" ove% "i6B"en>

T%#ns'eive C#$e: I" is ve%) i;o%"#n" "o ins"#$$ "Be '#$e ve%) '#%e+&$$) "o #voi* #n)

*##6e "o "Be '#$e #'9e"> TBe ins"#$$e% B#s "o #voi* #n) +%i'"ion o% %&in6 "Be '#$e i"B

#n) e"#$ &ni"s s&'B #s "Be sive$ #n* "Be Bose #*#;"e%> An) %e#9 o% '&" in "Be '#$es

#'9e" i$$ '#&se "Be 6#so$ine "o ;ene"%#"e "B%o&6B "Be '#$e in"e%io% "o o&"si*e o+ "Be

Bose>

DETAC TE O-E

1.-witch off the dispenser.

2. 3ntie sli%htly the hose on pump side.

3. 4mpty the hose contents into an appropriate container.

4. 5etach the hose from the nozzle. #eep the nozzle filter.

5. In OPW67 type remove the ori%inal plastic cover from the nozzle. eave in place the cover in

the other types.

6. 5etach the ori%inal swivel from the hose8 discard the ori%inal swivel.&49cept for the breakaway

nozzles in which it is part of the breakaway mechanism(.

7. 5etach the hose from the pump.

IN-ERT TE TRAN-CEIE CALE INTO TE O-E

1. 3nwind the Transceive ,able &:0( and carefully inspect the Teflon outer insulation for holes or

breaks.

2. Thread the Transceive ,able throu%h the hose.

3. Position the :;$meter cable len%th so that

F&e$O#"


• Normal speed pump < : meter of slack e9posed at nozzle end/ ' meters of slack insidehose. 2emainder of cable e9posed at pump side.

• 7i%h speed pump < : meter of slack e9posed at nozzle end/ :/' meter of slack inside hose.

2emainder of cable e9posed at pump side. Note The flow of the hi%h$speed pump will

force the cable to bunch at the aperture of the nozzle if there is too much slack inside the

hose.



CONNECTIN. TE O-E ADAPTER P3MP -IDE<

1. 2emove the 7ose !dapter cover

• Turn the !llen screw clockwise to loosen the cover.

• 2emove the cover and thread it on to the hose.

2. Thread the cable throu%h the =cable path> openin% in the 7ose !dapter &:6(.

3. !ttach the 7ose !dapter to the hose.

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18 o+ ,7 No$e

4. On the hose side* thread the followin% components onto the e9posed portion of the Transceive

,able* in this order

• )ronze Nipple &:( 49ist in some of the kit.

• O$rin% seal &'(

• )ronze Washer &0(

• ?land &(.

5. Work the O$rin% -eal and )ronze Washer into the base of the screw hole.

6. -crew the ?land into the !dapter. Pay attention to do it not too ti%ht.

7. On the pump side* thread the ,onduit Nipple &:1( *if in the kit* lon%$side out onto the cable. Then

position the nipple so that the %roove in the nipple fits into the e9it aperture in the 7ose !dapter.

8. 2eplace the cover and ti%hten. &Turn the !llen screw counter$clockwise.( eave under the cover

about :@cm cable spare to make later on the re+uired connection.

CONNECTIN. TE -WIEL 5<

1. Aerify that two =O$rin%s seal> are pre$installed on the -wivel < one on each of two sets of threads.

F&e$O#"

Mo*i+i'#"ion Ki" 1@ o+ ,7

2. -ome of the swivels have a pre installed sprin% c clip* this sprin% is to hold the cover after

installation. 2emove the sprin% clip from the swivel and hold it to reinstall it later.



,$clip on swivel

3. Thread the -wivel ,over onto the hose. ,orrect position !llen screws towards the nozzle.

4. ,arefully thread a short part of the cable throu%h the =cable path> openin% in the -wivel &@(.

5. Thread the followin% components onto the e9posed portion of the Transceive ,able* in this

order

• )ronze Nipple &:( &In some -wivels it is part of the swivel set(

• O$rin% seal &'(

• )ronze Washer &0(

• ?land &(.

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20 o+ ,7 No$e

6. Work the )ronze Nipple &If not part of the swivel set(* O$rin% seal and )ronze Washer into the

base of the screw hole.

7. -li%htly screw the ?land into the -wivel. Do not ti%hten.

8. ,arefully pull the rest of the cable to its final position.

9. 3se ' crescent wrenches to ti%hten the -wivel to the hose.

Warning % &n internal pin limits the rotation of the 'i)el mechanism. To a)oid brea*in+ the pin,

place one rench on the nut that connects the hose to the 'i)el and the second rench on the shaped

ed+es of the base of the 'i)el +roo)es. Do not use the rounded interior dis* in this operation-

F&e$O#"




:;. Birmly ti%hten the ?land into the -wivel. Pay attention to do it not too

ti%ht.

IN-TALLIN. TE COIL 3NIT 7< ONTO TE NOZZLE

1. Install the ,able Protective Pipe &if supply with the kit(

• 3se a slotted screwdriver to remove the screw that fasten the spout to the nozzle. Bor

OPW::! Cust sli%htly release the pin and attach the cable protective pipe to it.

• Position the ,able Protective Pipe over the screw hole with the pipe runnin% back

towards the hose alon% the nozzle handle.

• 3se the same screw to ti%hten the ,able Protective Pipe to the nozzle.

2. Install the ,oil 3nit &49cept for OPW::! D OPW::B and Narrow )obine(.

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22 o+ ,7 No$e

Position the ,oil 7ousin% !dapter on the nozzle spout so that the =openin%> is up and two screw$niches

face the spout.

• Thread the ,oil 3nit onto the spout < wide end towards the handle < pushin% it all theway to the end.

• Thread the ,oil cable throu%h the ,oil Protective Pipe &If supply(.

• 3se the two %uide keys &male and female( to ali%n the ,oil 7ousin% onto the !dapter.

"ake sure the lip of the ,oil 3nit and the lip of the !dapter form a level surface.

• Position the ,oil 3nit and !dapter so that the ,oil wire runs alon% the top of the nozzle or

alon% its left side.

• 3se your Phillips screwdriver to ti%hten two screws that hold the ,oil 3nit to the nozzle.

F&e$O#"

Mo*i+i'#"ion Ki" 2, o+ ,7

3. Bor the OPW::! Nozzle Type Install the ,oil 3nit as follows



• ,onnect the metal unit &P/N 1:E0:00E; or P/N 1:E0:00E: as supply( to the housin%

adapter &E( usin% !llen screw P/N 1:@':00;; half the way.

• Insert the housin% adapter with the metal attached to it* to the nozzle spout.

• Take out the screw that fastenin% the spout to the nozzle. Insert the metal ed%e to the

notch under the screw.

• -crew back the spout screw and apply to it loctite$'0. Ti%ht the adapter usin% an !llen

screw.

• !ssemble the ,oil unit &6( on top the housin% adapter* ali%n the cable properly and

underneath the nozzle cover.

• Ti%hten the ,oil 3nit to the housin% by the two screws &1(.

4. Bor the OPW::B Nozzle Type Install the ,oil 3nit as follows

Mo*e$ OPW



24 o+ ,7 No$e

• Take out the Aapor 2ecovery 2ubber !dapter from the nozzle.

• Take out the screw that fastenin% the spout to the nozzle.

• Install the ,oil 3nit &6( onto the Aapor 2ecovery 2ubber.

• 2einstall the 2ubber to the nozzle.

• Wind two turns of the coil unit around the rubber.

5 !ttach the Plastic ,over &if applicable( &:( to the nozzle.

Note% f #ou ha)e difficult# or*in+ the Plastic o)er into position, tr# soa*in+ it in arm ater

for se)eral minutes. This ill ma*e the plastic more pliable.

6 3se Protac 01 adhesive to attach the 2ubber Protector &:@* Optional( to the Plastic ,over

with its wide =win%> up.

F&e$O#"


*'RRO" :O:!*

The narrow bobine is desi%ned to be use specially for a narrow holster. It is applicable to those

kits that used a rectan%ular narrow shaped bobine for a narrow holster.



Picture :$ ,oil 3nit !ssemble

:. )obine 5escription

• This )obine coil unit has rectan%ular and narrow shape enablin% usin% the nozzle with anarrow holster.

• !s the previous Narrow )obine the coil unit is combined with two

plastic units with the coil inside. The new coil unit includes the internal adapter pre$

assembled formin% one assembled coil unit.

The coil bobine unit includes the followin% parts coil* left &with the cable hole( and ri%ht side

bobine and four adapters and two !llen screws. Only one of the adapters is re+uired and

assembled in the coil unit. -ee picture '

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Picture '$ ,oil 3nit Parts

• The four adapters are used to adapt the narrow bobine to a variety of nozzle types* dependin% on

their diameter.

• 4ach of the adapters is marked with its recommended nozzle diameter.

a. P/N 1:E0:;'E -ize 'E$0: mm

b. P/N 1:E0:;'6 -ize '6$'E mm

c. P/N 1:E0:;'@ -ize '@$'6 mm

d. P/N 1:E0:;'0 -ize '0$'@ mm

The )obine is comin% assembled with the coil and the narrow adapter P/N 1:E0:;'E size 'E $0: mm.

This size is the most popular and the installer can replace the adapter to its appropriate and re+uired sizevery easily.

'. 2eplacin% the adapter

!lthou%h the coil unit is comin% with the 1:E0:;'E plastic adapter 'E $0: mm as a default and popular

confi%uration* the installer can replace the adapter to its re+uired size usin% one from the other three

adapters as followin%.

F&e$O#"


Open the bobine throu%h its two !llen screws &3se standard !llen key mm(. Take out the adapter in adia%onal movement so not to dama%e the coil. -ee picture 0.



Picture 0$ !dapter 2eplacement

Put the re+uired adapter. Put it back carefully not to dama%e the coil* the adapter is not symmetric and

the small notch for the cable must come on top of the cable. -ee picture .

Picture $ !dapter

Mo*e$ OPW



28 o+ ,7 No$e

-lide the adapter into the notch* put back the bobine ri%ht side* and sli%htly screw back the two !llen

screws.

0. 2ecommended plastic adapter size table.The new Narrow )obine set has adapters* from which one is preinstalled in the unit. The installer can

choose one out of the four adapters for the appropriate nozzle size. It is very important to choose the

appropriate size* so not to cause any mechanical and visual deformation of the coil unit while installed on

the nozzle* and formin% an appropriate and uniform mechanical ti%ht and stren%th between the assembled

coil unit with the adapter and the nozzle.

Bollowin% is a recommended table helpin% the installer to choose the appropriate size.

P/N 1:E0:;'E -ize 'E$0: mm OPWF1* OPW '6* OPW ::!

24?3!2/N4W

P/N 1:E0:;'6 -ize '6$'E mm

P/N 1:E0:;'@ -ize '@$'6 mm

P/N 1:E0:;'0 -ize '0$'@ mm OPW::!$3N4!545

. Installation of the new coil unit to the nozzle

• -li%htly release the two !llen screws of the coil unit assemble to enable pushin% the unit onto

the nozzle.

• Thread the ,oil 3nit assemble &assembled with its apropriate adaptor( onto the spout <

pushin% it all the way to the end. Pay attention not to destroy the coil

Bor e9amples see Picture F for OPW$::! 2e%ular.

F&e$O#"

Mo*i+i'#"ion Ki" 2@ o+ ,7



Picture F $ OPW ::! 2e%ular

• Thread the ,oil cable throu%h the ,oil Protective Pipe &if applicable( or under the

nozzle cover.

• Position the ,oil 3nit so that the ,oil wire runs alon% the left side of the nozzle.

• 3se an !llen screwdriver to ti%hten properly the two screws that hold the ,oil 3nit to the

nozzle.

CONNECTIN. TE NOZZLE TO TE O-E

1. "ake sure the -wivel ,over &F( is positioned on the hose with the !llen screws facin% the

-wivel.

2. Place the nozzle filter back in its position.

3. !ttach the nozzle to the -wivel

• 7old the nozzle in a suitable clamp. 3se a sin%le ade+uate crescent wrench placed on the

shaped ed%es in the indentation between the rounded disks of the -wivel.

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• Birmly ti%hten the nozzle to the -wivel.

Warning % &n internal pin limits the rotation of the 'i)el mechanism. To a)oid brea*in+ the pin, place

#our rench on the shaped ed+es pro)ided beteen the rounded interior dis*s. 'uppl# counter pressure

b# +rippin+ the handle of the nozzle. Do not use the shaped ed+es ad/acent to the hose in this

operation-

• oosen the hose and ali%n the swivel to be in a center position when the nozzle is in the pump. Birmly ti%hten the hose.

-ee =,onnectin% the nozzle> para%raph .

4. ,onnect the ,oil wire to the hose Transceive ,able

• Install the Protective -leeve &::( onto the ,oil wire. Insert the sleeve into the ,oil

Protective Pipe* allowin% ' cm to e9tend beyond the pipe towards the -wivel.

• 3se a wire stripper to strip the ends of the ,oil wire and the

hose

Transceiver ,able* e9posin% G cm of wire.

Note% Ma*e sure #ou lea)e enou+h oil ire so that #ou can sto the connection under the 'i)el

co)er.

F&e$O#"

Mo*i+i'#"ion Ki" ,1 o+ ,7

!li%n the stripped ends of the ,oil wire and the Transceive ,able < polarity is not

important. 3se the ' insulated ,rimpin% -leeves &:'( to Coin the wires. 3se yourcrimpin% tool. 5o not use cutters or pliers to crimp the connections.



5. Install the -wivel ,over

• Push the -wivel ,over &F( %ently over the pipe* coverin% the crimp connectors.

• Position the cover so that the end of the ,oil Protective Pipe fits into the cutout slot in the

cover and the cover does not dama%e the cable. Push the cover all the way towards thenozzle.

• Bor swivels that have c clip sprin%* reinstall the c clip back on top of the swivels.

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6. !pply a small drop of octite '0 to each of the !llen screws in the -wivel cover. Then ti%hten

the cover usin% the !llen key provided with the kit.

7. 3se cable tie to ti%hten the ,oil ,able to the nozzle* whenever the cable is loose.

CONNECTIN. TE O-E TO TE P3MP

1. ,onnect the hose to the pump and ti%hten.

2. ,onnection the transceiver cable between 7ose and P3"P

"arning

The connection between the transceiver cable and cable tothe (ump at the ;ose adapter must be done to avoid any

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lea#age of gasoline to the (ump.

Mo*i+i'#"ion Ki" ,, o+ ,7

• 2emove the cover* cut the transceive cable 3se a wire stripper to strip the ends of the hose

Transceive ,able and the pump transceive cable* e9posin% G cm of wire. Note "ake sure

you leave enou%h wire so that you can stow the connection under the 7ose adapter cover.

• !li%n the stripped ends of the Transceive ,able from the hose and the transceive cable

to the pump< polarity is not important.



• 3se the ' insulated ,rimpin% -leeves &:'( to Coin the wires. 3se your crimpin% tool. 5o

not use cutters or pliers to crimp the connections.

3. Thread the Transceive ,able slack throu%h the Ble9ible ,onduit &:E( and the Termination &':( to

protect the Transceive ,able. ,hoose the ri%ht len%th of the re+uired conduit* as described for

item :E.

4. Thread the Transceive ,able throu%h the fittin% &';( and install the fittin% to the pump. "akesure that the fle9ible conduit %ets a proper %roundin%. -tore some of the slack cable inside the

pump.

5. ,onnect the Transceive ,able to the pumpHs interior Cunction bo9.

3OD!F!&'T!O* )!T FOR O(" *O<<1 "!T; :R')'"'%

1. The instruction for the OPW nozzles with breakaway is mostly the same as described without the

breakaway unit. The breakaway is another unit part of the system and not part of the kit. The

breakaway unit main task is to protect from the %asoline to pure out when the hose is pulled up to

stron%.

2. The breakaway can be placed in several confi%urations* Ne9t to the nozzle* in the middle of the

hose or ne9t to the pump.

3. The transceive cable can not pass throu%h this unit and so there is terminals to detour it. There is a

set of adapters one in each side of the breakaway that the cable pass throu%h them to detour the

breakaway. The cable connection is done e9ternal to the breakaway ne9t to the hose adapters*

usin% the cable terminals within this kit.

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4. The kit 1:E0:6EE is used for breakaway system* placed in the middle of the hose.

5. Installation of the coil and transceive cable at the nozzle with breakaway will be done in

two sta%es.

!t the first sta%e complete installation of the coil and the transceive cable at the nozzle side followin%the instruction of the manual &at this sta%e instead of connectin% the hose adapter to the pump* ti%hten it

to the breakaway( with a cable slack of :@cm*out of the hose adapter.

-econd sta%e will be installation of the transceive cable from the breakaway to the pump as followin%

DT'&; T; ;O-(+3( !D

1. 5etach the hose from the break away &pump side(.

2. 5etach the hose from the pump.

!*RT T; TR'*&!= &':1-(+3( !D

1. 3nwind the Transceiver ,able and carefully inspect the Teflon outer insulation for holes or breaks.

2. Thread the Transceiver ,able throu%h the hose.

3. Position the cable len%th so that one meter of slack inside hose/remainder of cable

e9posed at two ends.

&O**&T!*> T; ;O 'D'(TR-(+3( !D

5. 2emove the 7ose !dapters cover

• Turn the !llen screw clockwise to loosen the cover.

• 2emove the cover and thread it on to the hose.

6. Thread the cable throu%h the =cable path> openin% in the 7ose !dapter.

7. !ttach the 7ose !dapters to the hose on both sides. 49posed transceive cable from both

adapters.

8. Thread the followin% components onto the e9posed portion of the Transceive ,able* in this

order

• O$rin% seal.

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• )ronze Washer.

• ?land.

9. Work the O$rin% seal and )ronze Washer into the base of the screw hole.

10. -crew the ?land into the !dapter. Pay attention to do it not too ti%ht.

11. Thread the ,onduit Nipple &:1( *if in the kit* lon%$side out onto the cable. Then position

the nipple so that the %roove in the nipple fits into the e9it aperture in the 7ose !dapter.

2eplace the cover and ti%hten. &Turn the !llen screw counter$clockwise.( eave under the cover about



:@cm cable spare to make later the re+uired connection.

&O**&T!*> T; ;O TO T; (+3(

-ee para%raph with the same name in this manual.

&O**&T!*> T; TR'*&!= &':1 O=R T; :R')'"'%.

The transceiver cable can not pass throu%h the breakaway* so the cable detour it. There is a set of adapters

one in each side of the breakaway that the cable pass throu%h them to detour the breakaway. The cable

connection is done e9ternal to the breakaway ne9t to the hose adapters* usin% the cable terminals within

this kit.

,onnect the terminals over the break away* the male terminals p/n 1:@6;;0:@ in the nozzle side and

female terminals p/n 1:@6;;0: in the pump side. Ti%ht with plastic cable tie both sides as shown in

the pictures.

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MODIFICATION KIT FOR OPW NOZZLE- APORRECOER!

1. The instruction for the OPW nozzles with vapor$recovery is mostly the same as described for the

re%ular unit. The vapor$recovery system has an inner part throu%h which the vapor is bein%

collected.

2. The transceive cable has two possibilities to run alon% the hose. Birst throu%h the inner part of the

hose and second between the inner and the outer hoses. In order to protect the cable Cacket it is

re+uired to pass the cable throu%h the inner part.

3. ,onnectin% the hose adapter/swivel &both sides(

*OT? !n some no@@le equipment the two sets of hose adapters are not interchangeable. The

coned part on the no@@le side is made to accept a larger hose si@e 5the side of the hose with the

anti-#in# sleeve9. The coned part of the adapter for the pump side is made smaller. +se the

following instructions to install both sides.

*OT? This modification #it may include nipples not needed for your specific installation.

(1) Thread the cable throu%h the end hose adapter/swivel &two parts(.

(2) -lide the correct coned part of the adapter onto both sides.

(3) Brom the old adapters transfer the O$rin%s onto the inside of the threaded part of the

hose adapter. &The end of the hose will seal a%ainst this O$rin%(.

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(4) Insert the dual hose &with coned part attached( throu%h the second part of the

adapter and lock ti%htly usin% the ,$clip aside earlier to secure the adapter to the

hoses.

(5) Ti%hten the three !llen screws securin% the adapter to the outer hose.

(6) "ake sure the two O$2in%s on the inner hose are not dama%ed.

(7) -lide the e9tender pipe &from the kit( onto the O$2in%s.

IN-PECTIN. TE IN-TALLATION

1. ,heck the Nozzle installation. "ake sure that the ,oil 3nit is secured under the Plastic ,over.

2. "ake sure that the Protective Pipe is fastened on both ends.

3. Test the -wivel to rotate only one complete turn.



4. Test the -wivel to be in a center position when the nozzle is in the pump.

5. Inspect the 7ose !dapter installation. "ake sure the wire is protected all the way into the pump.

6. Operate the Pump for at least :@ minutes. "ake sure there are no leaka%e from the -wivel* 7ose

!dapter and all the connections alon% the 7ose.

Mo*e$ OPW

817415100, Manual Instalación Kit Para Pistola OPW Español

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Transcript of 817415100, Manual Instalación Kit Para Pistola OPW Español