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1S & 2S

Activities

SAFE DEPOSIT LOCKER CABINET

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Safefinalfitting

line

Emptytrolleyload

ingline

STEP 1 : ZONE FORMATION- Department is divided into small zones

ZONE 3 SDL ASSY Bay 1 ZONE 19B SDL FF Bay 4

ZONE 3B

Checking work

station

ZONE 3AGrinding

work

station

ZONE 3C

Manual shelf filling

ZONE 3D

Sub-Assy station

B-25

ZONE 3ESPF line

ZONE 3FSPF Box

making station

ZONE 3GManual Box

making

Engg.Cell

Cabin

FireDoor

Cabin

SDLC

Cabin

CODE DEPT. RESPONCIBLE

Grinding Mr. Sushant P

Checking Mr. Sushant P

Shelf filling Mr. Santosh

Shelf sub Assy. Mr. Santosh

SPF line Mr. Sushantp

SPF Box making Mr. Sushantp

Manual Box making Mr. Prabhod

ZONE 19HCover storage

area

ZONE 19IWorking area

ZONE 19JLock storage

Area

ZONE 19KPacking AreaCODE DEPT. RESPONCIBLE

Cover storage Mr. Rakesh

FF work area

Lock storage area

Packing area Mr. Zaki

Mr. Rakesh

Mr. Zaki

BAY 1

B-24 B-23 B-22 B-21 B-20 B-19

A-24 A-23 A-22 A-21 A-20 A-19A-24

E-11

E-10

E-9

E-8

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STEP 2 : ZONE LEADER & TEAM FORMATIONZONE ZONE LEADER ZONE MEMBER AREA LOCATION

ZONE 3A S. M. FADALE RAVINDRA NIKAM GRINDING STATION PILLAR B25 TO 24 BAY 1

S. JOSEPHRAJ

ZONE 3B B.R.SHEKDAR RAMU NAIR ASSY CHECKING

STATION

PILLAR B24 TO 22 BAY 1

ASHOK GHADHI

ZONE 3C D.B.MALI D.A.AMUNDKAR SHELF FILLINGSTATION

PILLAR B24 TO 22 BAY 2

SANDEEP KADAM

DOMINIC D.

HARISH SALVI

SALIM M.R.

SANDESH DALVI

SAMEER GAWADE

VILAS GAWADE

SUNIL KADAM

DAYARAM YADAV

MARUTI PHOPALE

VINOD KURADKAR

AVINASH SHUKLA

PRAKASH PANCHAL

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STEP 2 : ZONE LEADER & TEAM FORMATION

ZONE ZONE LEADER ZONE MEMBER AREA LOCATION

ZONE 3H VIJAY PANCHAL RAHUL SHRISAT DOOR COVER STORAGEAREA

PILLAR E11 TO 10BAY 4

ASHOK KADAM

JAGDISH P.

ZONE 3I NICOLASD'SOUIZA

SANTOSH G. FINAL FITTING WORKSTATION

PILLAR E10 TO 9BAY 4

NIKUL P.

GHADI

GHANEKAR

R.M.PANCHAL

S. KOKANE

D. MISHRA

SOMA PATEL

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Tools for doing SEIRI (SORT)Tools for doing SEIRI (SORT)

Red Tagging

Worst Point Photography(WPP)

FIXED POINT PHOTOGRAPHY (FPP)FIXED POINT PHOTOGRAPHY (FPP)

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FIX POINT PHOTOGRAPHY

The photograph of a Fixed Station taken from a Fixed Point

Location in a Fixed Direction is FPP.

Salient Features of FPP

FPP is taken for a fixed station, from a fixed point in a fixed

DirectionPhotograph should be taken by same person for every stage

with same elevation

1 FPP per week per zone has to be taken.

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STEP 3 : Implementing 1S with FPP tool. ZONE: 19H

Before After

Rejected trolley RED

TAGED

Moved the rejected trolley to maintenance &Provided a movable railing so that the trolley

remain in its correct place

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STEP 3 : Implementing 1S with FPP tool. ZONE: 19 H

Before After

Old not in use door

cover in mixed bin

Mixed cover are separated &

clear identification is given

Not in use material is scrap as

per standard format

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STEP 3 : Implementing 1S with FPP tool. ZONE: 19 I

Before After

Excess door covers &

unwanted hand tools

Space is clear from

unwanted material

Door cover are

store as per type

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BEFORE AFTER

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BEFOREAFTER

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BEFORE AFTER

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BEFORE AFTER

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BEFORE AFTER

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Thank YouThank You