5S Checklist.pdf

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Department Completed By Date Date Date Date Category Item Number of Issues Number of Issues Number of Issues Number of Issues Sort Set in order Shine Standardize Sustain Total Organize and label; set boundaries 5S Workplace Checklist To be completed at four separate occurrences (suggested span is to check weekly) Eliminate clutter by sorting out what is not needed Excess/unneeded equipment, tools, furniture are in the area Unneeded/outdated items are on the walls, bulletin board, etc Items are present in the aisle ways, stairways, corners, etc Excess/unneeded inventory, supplies, or parts are in area Safety hazards (water, oil, chemical, machines) exist Keep checklists and standards to maintain the first 3S's Correct places for items are not clearly marked/labeled Items are not marked/labeled with "return addresses" Aisles, workplaces, equipment locations are not marked Items are not put away immediately after use Height & quantity limits are not clearly marrked Clean everything inside & out Floors, walls, stairs, and/or surfaces are dirty, oily, greasy Equipment is dirty, oily, and/or greasy Appropriate cleaning materials are not available in area Labels are dirty, broken, or hard to see Other cleaning problems are present Workers in area have not been trained in 5S 5S was not done this week Personal belongings cannot be easily stored 5S checklist/standards are not available or up to date Standards to maintain sort and set in order do not exist Standards are not communicated Checklists for all cleaning & maintenance jobs do not exist Quantites & limitations cannot easily be seen Items needed to do job function cannot be located within 30 seconds Maintain discipline through systems & a supportive culture

Transcript of 5S Checklist.pdf

Page 1: 5S Checklist.pdf

Department

Completed By

Date Date Date DateCategory Item

Number of Issues

Number of Issues

Number of Issues

Number of Issues

Sort

Set in order

Shine

Standardize

Sustain

Total

Organize and label; set boundaries

5S Workplace Checklist

To be completed at four separate occurrences (suggested span is to check weekly)

Eliminate clutter by sorting out what is not neededExcess/unneeded equipment, tools, furniture are in the areaUnneeded/outdated items are on the walls, bulletin board, etcItems are present in the aisle ways, stairways, corners, etcExcess/unneeded inventory, supplies, or parts are in areaSafety hazards (water, oil, chemical, machines) exist

Keep checklists and standards to maintain the first 3S's

Correct places for items are not clearly marked/labeledItems are not marked/labeled with "return addresses"Aisles, workplaces, equipment locations are not markedItems are not put away immediately after useHeight & quantity limits are not clearly marrkedClean everything inside & outFloors, walls, stairs, and/or surfaces are dirty, oily, greasyEquipment is dirty, oily, and/or greasyAppropriate cleaning materials are not available in areaLabels are dirty, broken, or hard to seeOther cleaning problems are present

Workers in area have not been trained in 5S5S was not done this weekPersonal belongings cannot be easily stored5S checklist/standards are not available or up to date

Standards to maintain sort and set in order do not existStandards are not communicatedChecklists for all cleaning & maintenance jobs do not existQuantites & limitations cannot easily be seenItems needed to do job function cannot be located within 30 secondsMaintain discipline through systems & a supportive culture

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Revised March 2013
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Sort
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Set in Order
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Shine
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Standardize
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Sustain
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