501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company...

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Company Overview of KI (USA) 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420

Transcript of 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company...

Page 1: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Company Overview of KI (USA)

501 Mayde Road

Berea, Kentucky 40403

(859) 986-1420

Page 2: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

KI (USA) Facility - Company Profile

•Date of Incorporation November 7, 1988•Production Start-up August 1989•Site Area 54 acres•Plant Size 250,000 sq. ft.•Number of Associates 192•Sales for 2017 $44 Million•Parent Company Keiaisha Co. Ltd.

(Tokyo, Japan)•Primary Product Metal Stamping,

Forming and Welded Assemblies

•Finishes and Coatings E-Coat Painting

Page 3: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

KI USA is part of the Keiaisha Automotive Group. Keiaisha is a Japanese company with facilities throughout Japan and around the world.

KI Group Global Presence

Newest Location

Page 4: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

What We Do

Manufacturer of medium size automotive engine, brake, suspension and body/trim products from steel, stainless steel, and aluminum.

Powertrain Exhaust Brake Suspension Body/Trim

Press

Weld

Paint

Assy

Page 5: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Honda Civic

2 BOLT BODY BOOSTER

4 BOLT HOUSING BOOSTER

BRACKET B, CLUTCH PIPE

BRACKET A, CLUTCH PIPE

POWER SEAT BRACKET(SI MODEL ONLY)

STAY COMP A CONVERTER

STAY COMP B COVER

Bracket A, Clutch Pipe

Bracket B, Clutch Pipe

Stay Comp A Converter

4 Bolt Housing BoosterPower Seat Bracket (SI edition only)

Stay Comp B Cover

2 Bolt Body Booster

Page 6: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Subaru Legacy

CROSS MBR F S C RH

CROSS MBR F S C LH

CROSS MBR F S R C LH

CROSS MBR F S R C RH

BRKT MUF B US R/L BRKT DMPR

LWR US R/L

REINF CRM C R/L

Page 7: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

VW Passat, Beetle, and Jetta

KI (USA) is currently producing Trichters for the Jetta, Beetle, and Passat in North America. Production of these new parts for VW began in the fall of 2010.

Page 8: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Toyota Tacoma

12-316B-1-2BRACKET

PLATE

12-319B-1UPPER PLATE

12-321C-2UPPER PLATE

Page 9: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Reinf-FR Door Inr Waist

Brkt FR Door Chan

Left & Right

Brkt RR Door Glass Stopper Stfnr RR Door

Otr

Brkt RR Door Chan

Stfnr RR Door Otr

Brkt Filler Tube C

Brkt Filler Tube Protr_BReinf-RR Door Otr

Waist

Brace BK Dr Upr HingeReinf-FR Door Otr

Waist

Cover RR Plate

Pan Assy Oil

Brkt-Purge Cont Valve

Brkt Cowl Top_B

Left & Right

Nissan Pathfinder Armada

Page 10: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Press line for blanking, stamping, and transfer operations

Metal Stamping

Page 11: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Metal Stamping

Internal view of a 600 metric ton press with automatic feed.

Page 12: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Press - Equipment Information

Press Number

Press Mfg

Model Number

Press Tons

Press Type

Bolster Size

(mm)

Die Height (mm)

Slide Height (mm)

Stroke

Strokes Per Minute

Die Change

PR-01 Aida TMX-L2-500 500 7 Stage Transfer 3500 x 1400 800 100 360 15 - 27 Dual Bolster PR-02 Aida PMX-L2-600 600 Progressive / BL 2450 X 1400 700 150 200 30 - 60 Single Bolster PR-03 Aida PMX-L2-300 300 Tandem 2150 x 1400 800 200 300 25 - 60 Lift Truck PR-04 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster PR-06 Aida SMX-L2-300 300 Tandem 2150 x 1400 820 350 450 25 - 30 Lift Truck PR-08 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster PR-10 Komatsu E2-G300-H-BM 300 Progressive / BL 2150 x 1400 800 200 300 25 - 60 Lift Truck PR-11 Aida TMX-III-500 500 7 Stage Transfer 3600 x 1400 1000 130 510 15 - 27 Dual Bolster PR-12 Aida TMX-111-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster

PR-14 Aida NC2-250 250 7 Stage Transfer 2700 x 920 635 40 310 20 - 30 Die Cart PR-15 Aida TMX-III-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster

PR-25 Aida NC2-2000(1)E 200 Progressive / BL 3600 x 1400 1000 150 15 - 27 Dual Bolster

PR-27 Komatsu E2T600-3BM 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster

Page 13: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Fully Automated Assembly Cell

Weld & Assembly

Page 14: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Paint Department

E-coat Paint System

Page 15: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

(株)啓愛社 自動車部品事業部

Engineering Process DesignDraw Simulation Software (Autoform)

板減(%)

シワ(割合) 割れ(割合)

シワ、割れ複合表示

Wrinkling

Drawability

Cracking Potential

Material Thinning

Page 16: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

A Tradition of Quality and Performance

Quality Policy

Make our customer our focus.Provide continuous improvement of the quality ofproducts and service to our customer, throughempowerment of our associates.

ü Registered to IATF (Without Design).ü KI (USA) earned the Quality Masters Award from

Nissan Motor Manufacturing.ü KI (USA) earned an Achievement Award from

Toyota Motor Manufacturing for Quality Performance.

ü KI (USA) earned the Delivery Award from CYT and NBO

Page 17: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Comparative Advantages

• Ability to press, weld, paint, and assemble complete components in one facility.

• Centrally located close to major OEM’s and their suppliers along I-75.

• Located in between the traditional northern automotive clusters and new southern automotive clusters.

Page 18: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

SCCH Salt Spray / Fog Chamber

Contracer

Computer Coordinate Measuring Machine

Quality Equipment

FAROARM

Page 19: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Previous Component Supply Flow to Mexican Based Customer Facilities

Until 2014, KI (USA) supplied customers with facilities in Mexico, like Nissan Mexico, VW Puebla, and Jatco Mexico, from KI USA; however, when Nissin Brake asked KI (USA) to locate a facility in Mexico, KI Group decided to locate a facility in Mexico.

Page 20: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Keiaisha Mex (Mexico)Localized Production

Page 21: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Keiaisha Mex Location Relative to Other Automotive Manufacturers

Our Keiaisha Mex facility is located in the Castro Del Rio industrial park, along the Mexico 45D Highway, which puts Keiaisha Mex in easy driving distance of Honda, Toyota, Mazda and even Nissan and VW.

Page 22: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

KI (Lat Kra Bang)In Thailand

The KI Group has also expanded it global reach to include facility in south east asia. KI Lat Kra Bang is located in Bangkok, Thailand. This facility has both progressive and tandem stamping capabilities, as well as welding and light assembly.

Page 23: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

KI Promotional Video for IZB

Page 24: 501 Mayde Road Berea, Kentucky 40403 (859) 986-1420 · 2019. 9. 6. · KI (USA) Facility -Company Profile •Date of Incorporation November 7, 1988 •Production Start-up August 1989

Thank you for this opportunity to introduce KI (USA) Corporation and the KI Group.

www.kiusa.com