3D Printing

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What Is 3D Printing ?? technique of producing 3 dimensional gadgets deriving out of digital data Basic: formed by utilize computer-aided design (CAD) : Interpret Input From CAD file : comes architecture layers (thermoplastics, metal even paper)

Transcript of 3D Printing

Page 1: 3D Printing

What Is 3D Printing ??

technique of producing 3 dimensional gadgets deriving out of digital data

Basic: formed by utilize computer-aided design (CAD)

: Interpret Input From CAD file

: comes architecture layers (thermoplastics, metal even paper)

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Methods & Processes ?

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Industries using 3D printing technology

Defense:

EOIR Tech deal with development & defense design

able to reduce production cost from $100,000 to $40,000

Used by US Army: topographical model development

Used during Hurricane Katrina search & rescue mission – informational (flood water level)

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Aerospace

produce lighter components – reduce extra fuel cost

Made in Space: 3D printing zero gravity test to do 3D printing in space

help reduce cost sending to space

Automotive

focus on prototype & vehicle spare parts

cut down production time

BMW: Create lighter version of assembly tools

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Healthcare

Help individual

Development in prosthetic device & tissue and organ development

Wake Forest for Regenerative Medicine: develop tissue to implant in body

Print parts of body based on body (eg: prosthetic hands)

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Organization using 3D printing

Boeing

Aviation industry

Uses for fit models, visualize models, shop aids & mock up tool

More than 20,000 3D parts for 10 military & commercial planes (Dreamliner)

Dreamliner: 3D printed air ducts & hinges

Uses Stratasys 3D printer – make component & build entire cabin

Boeing supports University of Nottingham – aerospace & manufacturing purpose tech

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General Electric

Focus fuel nozzle development

Invest in 3D – produce more than 85,000 fuel nozzle for Leap jet engine

2016 – GE Aviation introduce 1st 3D printed part

Focus in healthcare

Produce low cost ultrasound transducer – allow detailed pattern to print at one go

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Ford

Use in Ford Mustang model – engine cover

Printed 500,000 parts

Cut down production time & cost reduction

Before: $500,000 & 4 months Now: $3000 & 4 days

Future: team up with Carbon 3D – produce more customized steering wheel / parts

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Nike

Print plate & cleats – made from laser sintering tech

Used in Nike Vapor Laser Talon sportswear (weigh 5.6 ounce)

Designed for football player

Used 3D print parts in Vapor Carbon Elite

Have plans in future products but not defined yet

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Market Forecasts for 3D printing

3D printing industry is expected to grow from $3.07B in revenue for 2013 to $12.8B for 2018 and exceed by $21B in worldwide revenue by 2020

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Prototyping (24.5%)

Product development (16.1%)

Innovation (11.1%) - main reasons most companies implement 3D printing

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Comparison Of 3D Printing Market Forecast

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Top 10 3D Printing Company Turnover

1. Stratasys: $750m

2. D Systems: $650m

3. Materialise: $81m

4. ExOne: $43.9m

5. Arcam: $39m

6. SLM Solutions: $36m

7. Alphaform $30m

8. Voxeljet: $17m-18m

9. Organovo: $0

10. Renishaw: $ND

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Future of 3D ??

Expected to grow over 14% annually ( $8.4 bil ) by 2020

2 large market : Asia Pacific & North America

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Food Industry

Star Trek as example, can command for to be prep, cook & serve

3 main method : Powdery, Lasers & Nozzles ( Hod Lipson, Cornell Uni )

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Example: Systems ChefJet: Crystalize

thin layers of fine grain into geometric shapes

Natural Foods’ Choc Edge: Dispense choc from syringe

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Example: Foudini load fresh ingredient into capsule to prepare wide ray of dish.

Prints raw dough ( can cook later),

partially print brownie / pizza

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Ice Cream ?? Smitten Ice Cream “Brrr”

Key ingredient: Liquid Nitrogen (Terminator Inspired)

4 location and want more in future

Wi

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HealthCare Industry now: 3D printed bone replacement, 3D printed human tissue

2013, University of Michigan – design & implant scaffold like Tube

- help 3 month baby to breathe

Organovo: 3D Printing Prototype for liver tissue

E-NABLE: non profit org – 3D printed plastic robotic hand

cheap & not advanced prosthetics – use bike, eat, play

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Property Industry can built mass production / temp houses for refugee

Suzhou, China – world first 3D printed villa by Winsun

1,100 sqr metre & 5 storey

Printer size: 6.6m tall, 150m long & 10m wide

Ink: combo of recycled rubber, steel, cement, fiberglass

Future: build more houses & factories

Help Egypt govt for 20,000 house in dessert

Ink from sand formula & printer

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Conclusion

low cost & ideal for mass production

targeted most org & industry by 2020