03 5S Audit Spider-Chart 4 Pgs
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Transcript of 03 5S Audit Spider-Chart 4 Pgs
6S Radar Chart6S Radar Chart 6S Radar Chart6S Radar Chart
E D C B A
Sustaining
Sorting
StraighteningShining
Standardizing
Safety
Sample Checklist - FactorySample Checklist - Factory Sample Checklist - FactorySample Checklist - Factory
Distinguish between what is needed and not neededHave all unnecessary items been removed?Are all remaining items neatly arranged?Are walkways and work areas clearly outlined?Are unneeded items stored in a appropriate place?Does a procedure exist for dispensing unneeded items?
A place for everything and everything in its placeIs there a visually marked, specified place for everything?Is everything in its specified place?Are standards and limits easily recognizable?Is it easy to see what needs to be where?Are things put away after use?
Cleaning and looking for ways to keep it cleanAre work areas clean?Is equipment kept clean?Are cleaning materials easily accessible?Are cleaning guidelines and schedules easily visible?Are demarcation lines clean and unbroken?Is cleaning used as a form of inspection?
Make standards obvious and maintainedIs all necessary information visible?Are all standards known and visible?Is There a checklist in the area?Is there a 5S map in the area?
Stick to the rules and follow upDoes everyone observe standard procedures?Are red tag procedures followed?Are personal belongings stored neatly?
Sort
Straighten (Storage)
Shine
Standardize
Sustain
A B C
6S Inspection (Safety has separate checklist.)
Category Item
Rank A: perfect score = 5 on radar chartRank B: 1 - 2 problems found = 3 or 4 on radar chartRank C: 3 or more problems observed = 1 or 2 on radar chart
EvaluationComments
Score
Sample Checklist - OfficeSample Checklist - Office Sample Checklist - OfficeSample Checklist - Office
Distinguish between what is needed and not neededThere is no excess of office supplies (folder/pads/paper)There is no duplicate or unused reference mat’l in the areaThere is no waste, clutter or broken items in cubesThe files and drawers are organizedThere is no production material in the cube
A place for everything and everything in its placeIs there a visually marked, specified place for everything?Is everything in its specified place?Items are stored in appropriate cabinetsItems are on appropriate shelvesWires & Cables are bundledWalls are organized / no unnecessary poster, etc.
Cleaning and looking for ways to keep it cleanDesks are free of dirt and trashTop surfaces are free of dustComputer equip. is free of dust, fingerprintsInside of drawers free of debrisTrash cans are emptied daily
Make standards obvious and maintainedItems are appropriately labeledStandard labels are usedThe wires are not electric field generatorsWall displays neatly displayed
Stick to the rules and follow upDoes everyone observe standard procedure?Is cleanliness maintained without intervention?Is there an area 5S rating posted?
Sort
Straighten (Storage)
Shine
Standardize
Sustain
A B C
6S Inspection (Safety has separate checklist.)
Category Item
Rank A: perfect score = 5 on radar chartRank B: 1> 2 problems found = 3 or 4 on radar chartRank C: 3 or more problems observed = 1 or 2 on radar chart
EvaluationComments
Score
6S Radar Chart6S Radar Chart 6S Radar Chart6S Radar Chart
1 2 3 4 5
Sustaining
Sorting
StraighteningShining
Standardizing
Safety