Transcript of RICO Auto Industries Submitted by SHIVAM PARASHER.
- Slide 1
- RICO Auto Industries Submitted by SHIVAM PARASHER
- Slide 2
- Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range Engineering and
R&D Capabilities RICO Corporate Presentation
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- RICO Group Joint Ventures & Subsidiaries FCC RICO 50% FCC
50% RICO CONTINENTAL RICO RICO JINFEI 7.5% JINFEI 92.5% RICO Clutch
Assembly Two Wheelers & Four Wheelers 50% CONTINENTAL Hydraulic
Brake 50% RICO Products & Services Vehicles of all Classes
Aluminum Alloy Wheels Two Wheelers RICO USA & UK Wholly Owned
Subsidiary 100% RICO Assembly, Logistics Customer Support MAGNA
Powertrain RICO 50% MAGNA Powertrain 50% RICO Oil Pump Water Pump
(Automotive Engines) (India & Europe)
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- RICO Group Plant & Facilities Locations Michigan USA
Account Management, Logistics & Warehousing, Assembly
Operations London UK Manufacturing Facilities India 1. RICO
(Dharuhera) Aluminium Die Casting & Machining 2. RICO (Gurgaon)
Aluminium + Ferrous + Dies & Moulds, R&D, CAD CAM CAE 3.
Joint Venture FCC RICO (Manesar) Clutches 4. Group Company RCL
(Ludhiana) Ferrous Casting & Machining (Low Volume) 5. Group
Company RCL (Manesar) Aluminum Casting & Machining (Small to
Medium Size Parts) 7. New Plant RICO (SingurSanand) 8. New Plant
RICO (Chennai) 6. Joint Venture FCC Rico (Chakan Pune) + Planning
New Plant RICO (Pune)
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- RICO Group Gurgaon Campus Ferrous Foundry - 1 Ferrous Foundry -
2 Ferrous Machine Shop 3 Multi Floor Power House Utilities Eng
Office Training Room Aluminum HPDC Plant 1 Aluminum HPDC Plant 2
R&D Corporate Office Dies Moulds Ferrous Machine Shop 1 CAD CAM
CAE Ferrous Machine Shop 2
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- RICO Group Other Plants & Facilities RICO Dharuhera
Aluminum Die Casting & Machining RICO Manesar Plant Aluminum
Die Casting & Machining FCC RICO (JV) Clutch System Manesar
India CONTINENTAL RICO (JV) HBS Gurgaon India MAGNA RICO Powertrain
(JV) Oil & Water Pumps Dharuhera India RICO New Plant Singur,
West Bengal Focus Tata NANO + Aluminum Products RICO JINFEI Manesar
Alloy Wheels & Aluminum Parts RICO New Plant Chennai, Tamil
Nadu Focus New Customers & New Projects
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- Focus Hero Honda & Maruti Suzuki History & Growth
Milestones TS 16949 ISO 14001 OHSAS 18001 QS 9000 ISO 9000 Full
Service Engineering Design Development Added Customers FORD,
LandRover, Jaguar Aluminium Die Casting & Machining (Gurgaon)
JV (50:50) FCC RICO (Clutch Assembly) Started Exports GM, Eaton,
Cummins International Market OEM Supplier MEC Japan Ferrous Casting
& Machining (Gurgaon) Focus Maruti Suzuki Technical
Collaboration FCC Japan Commercial Production Started (1986)
Aluminium Die Casting & Machining (Dharuhera) 8 2000-02 1999-00
1994-96 1990-92 1985-86 JV with CONTINENTAL Automotive Systems
(Hydraulic Brakes) JV with MAGNA Powertrain (Oil Pump, Water Pump)
JV with Jinfei China (Aluminum Alloy Wheels 2 Wheelers) FORD Q1
Added Customers JATCO, Mann & Hummel, Magna, Renault, BMW
R&D Center Started Added Customers NISSAN, TATA (Small Car
Project), Perkins Enhanced Ferrous and Aluminium Capacity Added
Customers GM, Caterpillar, Honeywell, Detroit Diesel, Volvo 2007-09
2004-06 2003-04
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- Current Global Customer Base Japan/ ASEANIndiaEuropeNorth
America Passenger Cars Commercial Vehicles System Suppliers Two
Wheelers Matsusaka Engineering
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- Our Product Range Components & Assemblies
EngineTransmission Oil Pump Assembly Fuel System Parts Lube Oil
Filter Heads Exhaust Manifolds Turbine Housings Center Housings
Crank Cases & Covers Cylinder Head Cover Oil Pan Intake
Manifold Cover Front Cover Valve Cover Side Cover Clutch Assembly
Transmission Support Assembly Differential Case Gear Shift Forks
Intermediate Plate Pressure Plate Rear Case Transmission Case
Chassis Suspension & Braking System Wheel Hub Assembly Brake
Panel Assembly Brake Disc Brake Drums & Rotors Knuckles
Development (SOP 2009) Caliper & Anchor TMC Tandem Master
Cylinder Balance Shaft Assembly Gear Housing Main Bearing Caps
Water & Air Connections Flywheel Assembly Timing Cases Oil
Filter Adaptor Engine Brackets Cylinder Block (Ferrous) Cylinder
Block (Aluminum) Under Development (SOP 2009) Cylinder Head
(Aluminum)
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- RICO Corporate Presentation Company Profile, Joint Ventures,
Customers & Products Manufacturing Capabilities and Product
Range Engineering and R&D Capabilities
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- Program Management R&D Design Development, Testing &
Validation Engineering CAD CAM CAE Manufacturing Dies & Tooling
Casting Aluminium & Ferrous Manufacturing Engineering Machining
& Assembly Logistics Management Our Integrated Services Concept
to Delivery
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- 76 High Pressure Die Casting Machines (135 1800 Tns Locking
Force) Largest High Pressure Die Casting Capacity in India First
Company in India (apart from OEMs) Making Aluminum HPDC Cylinder
Block Aluminium Strategy: Expand 2500- 3000 Tns + Low Pressure/
Gravity
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- 4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)
Vertical Size ( 650 * 535 * Thickness 130~330)Horizontal Size ( 610
* 510 * Thickness 200+200) Ferrous
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- Machining & Assembly Over 1,000 Machines (CNCs & SPMs)
One of the Largest Machining Facility in India We Machine All Our
Castings Over 50% of Our Product Range is with Assemblies
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- Hubs & Brake Panel Assemblies Annual Capacity: 7 Million
Sets Aluminium Products (Motorcycles)
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- 18 Confidential & Proprie Aluminium Products (Motorcycles)
Clutch Assemblies Annual Capacity: 5 Million
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- Aluminium Products (Two Wheelers) Crank Cases Annual Capacity:
1 Million
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- Aluminium Products (Cars) Oil Pump Assemblies Annual Capacity:
750,000
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- Aluminium Products (Cars) Cylinder Head Covers Assembly &
Oil Pans Annual Capacity: 350,000
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- Aluminium Products (Cars) Transmission Cases Annual Capacity:
300,000
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- Aluminium Products (HCVs) & Cars Cylinder Head Covers
Annual Capacity: 350.000
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- Aluminium Products (HCVs) Fuel System Components Annual
Capacity: 400,000
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- Aluminium Products Brackets Annual Capacity: 7.5 Million
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- Ferrous Products (Cars) Brake Discs & Drums Annual
Capacity: 2 Million
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- Ferrous Products (Cars) Differential Cases Annual Capacity:
600,000 Flywheels Annual Capacity: 250,000
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- Ferrous Products (Cars) Steering Knuckles Under
Development
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- Ferrous Products (Cars) Balance Shafts Annual Capacity:
120,000
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- Ferrous Products (HCVs) Main Bearing Caps Annual Capacity: 2
Million
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- Ferrous Products (Cars) Automatic Transmission Bracket Assembly
Annual Capacity: 1.2 million
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- Ferrous Products (Cars) Exhaust Manifolds Annual Capacity: 1
million
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- Turbo Charger Parts Turbine Housings Annual Capacity: 1
million
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- Ferrous Products Clutch Parts (Intermediate Plate &
Pressure Plate) & Rear Cases Annual Capacity: 200,000
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- Ferrous Products (Cars) Cylinder Block (Gray Iron) Annual
Capacity: 300,000
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- Aluminum Products (Cars) Cylinder Block (Aluminum HPDC) TATA
NANO
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- Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range Engineering and
R&D Capabilities RICO Corporate Presentation
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- Engineering CAD CAM CAE Competitive Advantage: Manufacturing
Experience Combined with Engineering CAD CAM CAE Center
Capabilities (Over 60 Seats) CAD CAM Computer Aided Design &
Manufacturing Unigraphics, Pro E, Catia, C3P, Ideas, Vericut CAE
Computer Aided Engineering Magmasoft, FEA, CFD, Ansys, FCX, GT
Suite, MSC Fatigue Advantages Concurrent engineering with customers
Co-design with customers Shorter development time Cost
advantage
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- 42 Confidential & Proprie Tooling & Die Manufacturing
In-House Dies & Pattern Design & Manufacturing Manufacture
over 200 Dies & Patterns and 600 Die Inserts Annually
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- R&D Center (RICO) - Introduction Separate R&D Building
& Team Design & Analysis Capabilities: Structural, Thermal,
Fatigue Softwares: IDEAS, ProE, UNIGRAPHICS NX, CATIA V5,
HYPERMESH, AI ENVIRONMENT, ANSYS MECH, ANSYS CFX, MSC ADAMS, MSC
FATIGUE, OPTISTRUCT Material research & development Testing
& validation Capabilities Materials Lab Design Office &
Team R&D Center
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- R&D Center (RICO) Testing Facilities Vibration Test System
Environment/Climatic Chamber Scanning Electron Microscope with EDS
Dilatometer Melting Furnace Heat Treatment Furnace Universal
Testing Machine Hardness Testing Machine Proposed Thermal
Diffusivity Meter Thermal Conductivity Apparatus Specific Heat
Apparatus Rapid Prototyping Machine X-Ray Fluorescent Analyzer
Dynamometer Computer Tomography Available