RICO Auto Industries Submitted by SHIVAM PARASHER.

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Transcript of RICO Auto Industries Submitted by SHIVAM PARASHER.

  • Slide 1
  • RICO Auto Industries Submitted by SHIVAM PARASHER
  • Slide 2
  • Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities RICO Corporate Presentation
  • Slide 3
  • RICO Group Joint Ventures & Subsidiaries FCC RICO 50% FCC 50% RICO CONTINENTAL RICO RICO JINFEI 7.5% JINFEI 92.5% RICO Clutch Assembly Two Wheelers & Four Wheelers 50% CONTINENTAL Hydraulic Brake 50% RICO Products & Services Vehicles of all Classes Aluminum Alloy Wheels Two Wheelers RICO USA & UK Wholly Owned Subsidiary 100% RICO Assembly, Logistics Customer Support MAGNA Powertrain RICO 50% MAGNA Powertrain 50% RICO Oil Pump Water Pump (Automotive Engines) (India & Europe)
  • Slide 4
  • RICO Group Plant & Facilities Locations Michigan USA Account Management, Logistics & Warehousing, Assembly Operations London UK Manufacturing Facilities India 1. RICO (Dharuhera) Aluminium Die Casting & Machining 2. RICO (Gurgaon) Aluminium + Ferrous + Dies & Moulds, R&D, CAD CAM CAE 3. Joint Venture FCC RICO (Manesar) Clutches 4. Group Company RCL (Ludhiana) Ferrous Casting & Machining (Low Volume) 5. Group Company RCL (Manesar) Aluminum Casting & Machining (Small to Medium Size Parts) 7. New Plant RICO (SingurSanand) 8. New Plant RICO (Chennai) 6. Joint Venture FCC Rico (Chakan Pune) + Planning New Plant RICO (Pune)
  • Slide 5
  • RICO Group Gurgaon Campus Ferrous Foundry - 1 Ferrous Foundry - 2 Ferrous Machine Shop 3 Multi Floor Power House Utilities Eng Office Training Room Aluminum HPDC Plant 1 Aluminum HPDC Plant 2 R&D Corporate Office Dies Moulds Ferrous Machine Shop 1 CAD CAM CAE Ferrous Machine Shop 2
  • Slide 6
  • RICO Group Other Plants & Facilities RICO Dharuhera Aluminum Die Casting & Machining RICO Manesar Plant Aluminum Die Casting & Machining FCC RICO (JV) Clutch System Manesar India CONTINENTAL RICO (JV) HBS Gurgaon India MAGNA RICO Powertrain (JV) Oil & Water Pumps Dharuhera India RICO New Plant Singur, West Bengal Focus Tata NANO + Aluminum Products RICO JINFEI Manesar Alloy Wheels & Aluminum Parts RICO New Plant Chennai, Tamil Nadu Focus New Customers & New Projects
  • Slide 7
  • Focus Hero Honda & Maruti Suzuki History & Growth Milestones TS 16949 ISO 14001 OHSAS 18001 QS 9000 ISO 9000 Full Service Engineering Design Development Added Customers FORD, LandRover, Jaguar Aluminium Die Casting & Machining (Gurgaon) JV (50:50) FCC RICO (Clutch Assembly) Started Exports GM, Eaton, Cummins International Market OEM Supplier MEC Japan Ferrous Casting & Machining (Gurgaon) Focus Maruti Suzuki Technical Collaboration FCC Japan Commercial Production Started (1986) Aluminium Die Casting & Machining (Dharuhera) 8 2000-02 1999-00 1994-96 1990-92 1985-86 JV with CONTINENTAL Automotive Systems (Hydraulic Brakes) JV with MAGNA Powertrain (Oil Pump, Water Pump) JV with Jinfei China (Aluminum Alloy Wheels 2 Wheelers) FORD Q1 Added Customers JATCO, Mann & Hummel, Magna, Renault, BMW R&D Center Started Added Customers NISSAN, TATA (Small Car Project), Perkins Enhanced Ferrous and Aluminium Capacity Added Customers GM, Caterpillar, Honeywell, Detroit Diesel, Volvo 2007-09 2004-06 2003-04
  • Slide 8
  • Current Global Customer Base Japan/ ASEANIndiaEuropeNorth America Passenger Cars Commercial Vehicles System Suppliers Two Wheelers Matsusaka Engineering
  • Slide 9
  • Our Product Range Components & Assemblies EngineTransmission Oil Pump Assembly Fuel System Parts Lube Oil Filter Heads Exhaust Manifolds Turbine Housings Center Housings Crank Cases & Covers Cylinder Head Cover Oil Pan Intake Manifold Cover Front Cover Valve Cover Side Cover Clutch Assembly Transmission Support Assembly Differential Case Gear Shift Forks Intermediate Plate Pressure Plate Rear Case Transmission Case Chassis Suspension & Braking System Wheel Hub Assembly Brake Panel Assembly Brake Disc Brake Drums & Rotors Knuckles Development (SOP 2009) Caliper & Anchor TMC Tandem Master Cylinder Balance Shaft Assembly Gear Housing Main Bearing Caps Water & Air Connections Flywheel Assembly Timing Cases Oil Filter Adaptor Engine Brackets Cylinder Block (Ferrous) Cylinder Block (Aluminum) Under Development (SOP 2009) Cylinder Head (Aluminum)
  • Slide 10
  • RICO Corporate Presentation Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities
  • Slide 11
  • Program Management R&D Design Development, Testing & Validation Engineering CAD CAM CAE Manufacturing Dies & Tooling Casting Aluminium & Ferrous Manufacturing Engineering Machining & Assembly Logistics Management Our Integrated Services Concept to Delivery
  • Slide 12
  • 76 High Pressure Die Casting Machines (135 1800 Tns Locking Force) Largest High Pressure Die Casting Capacity in India First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block Aluminium Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity
  • Slide 13
  • 4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA) Vertical Size ( 650 * 535 * Thickness 130~330)Horizontal Size ( 610 * 510 * Thickness 200+200) Ferrous
  • Slide 14
  • Machining & Assembly Over 1,000 Machines (CNCs & SPMs) One of the Largest Machining Facility in India We Machine All Our Castings Over 50% of Our Product Range is with Assemblies
  • Slide 15
  • Hubs & Brake Panel Assemblies Annual Capacity: 7 Million Sets Aluminium Products (Motorcycles)
  • Slide 16
  • 18 Confidential & Proprie Aluminium Products (Motorcycles) Clutch Assemblies Annual Capacity: 5 Million
  • Slide 17
  • Aluminium Products (Two Wheelers) Crank Cases Annual Capacity: 1 Million
  • Slide 18
  • Aluminium Products (Cars) Oil Pump Assemblies Annual Capacity: 750,000
  • Slide 19
  • Aluminium Products (Cars) Cylinder Head Covers Assembly & Oil Pans Annual Capacity: 350,000
  • Slide 20
  • Aluminium Products (Cars) Transmission Cases Annual Capacity: 300,000
  • Slide 21
  • Aluminium Products (HCVs) & Cars Cylinder Head Covers Annual Capacity: 350.000
  • Slide 22
  • Aluminium Products (HCVs) Fuel System Components Annual Capacity: 400,000
  • Slide 23
  • Aluminium Products Brackets Annual Capacity: 7.5 Million
  • Slide 24
  • Ferrous Products (Cars) Brake Discs & Drums Annual Capacity: 2 Million
  • Slide 25
  • Ferrous Products (Cars) Differential Cases Annual Capacity: 600,000 Flywheels Annual Capacity: 250,000
  • Slide 26
  • Ferrous Products (Cars) Steering Knuckles Under Development
  • Slide 27
  • Ferrous Products (Cars) Balance Shafts Annual Capacity: 120,000
  • Slide 28
  • Ferrous Products (HCVs) Main Bearing Caps Annual Capacity: 2 Million
  • Slide 29
  • Ferrous Products (Cars) Automatic Transmission Bracket Assembly Annual Capacity: 1.2 million
  • Slide 30
  • Ferrous Products (Cars) Exhaust Manifolds Annual Capacity: 1 million
  • Slide 31
  • Turbo Charger Parts Turbine Housings Annual Capacity: 1 million
  • Slide 32
  • Ferrous Products Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases Annual Capacity: 200,000
  • Slide 33
  • Ferrous Products (Cars) Cylinder Block (Gray Iron) Annual Capacity: 300,000
  • Slide 34
  • Aluminum Products (Cars) Cylinder Block (Aluminum HPDC) TATA NANO
  • Slide 35
  • Company Profile, Joint Ventures, Customers & Products Manufacturing Capabilities and Product Range Engineering and R&D Capabilities RICO Corporate Presentation
  • Slide 36
  • Engineering CAD CAM CAE Competitive Advantage: Manufacturing Experience Combined with Engineering CAD CAM CAE Center Capabilities (Over 60 Seats) CAD CAM Computer Aided Design & Manufacturing Unigraphics, Pro E, Catia, C3P, Ideas, Vericut CAE Computer Aided Engineering Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC Fatigue Advantages Concurrent engineering with customers Co-design with customers Shorter development time Cost advantage
  • Slide 37
  • 42 Confidential & Proprie Tooling & Die Manufacturing In-House Dies & Pattern Design & Manufacturing Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually
  • Slide 38
  • R&D Center (RICO) - Introduction Separate R&D Building & Team Design & Analysis Capabilities: Structural, Thermal, Fatigue Softwares: IDEAS, ProE, UNIGRAPHICS NX, CATIA V5, HYPERMESH, AI ENVIRONMENT, ANSYS MECH, ANSYS CFX, MSC ADAMS, MSC FATIGUE, OPTISTRUCT Material research & development Testing & validation Capabilities Materials Lab Design Office & Team R&D Center
  • Slide 39
  • R&D Center (RICO) Testing Facilities Vibration Test System Environment/Climatic Chamber Scanning Electron Microscope with EDS Dilatometer Melting Furnace Heat Treatment Furnace Universal Testing Machine Hardness Testing Machine Proposed Thermal Diffusivity Meter Thermal Conductivity Apparatus Specific Heat Apparatus Rapid Prototyping Machine X-Ray Fluorescent Analyzer Dynamometer Computer Tomography Available