Post on 27-Jan-2022
®
Owner’s Manual
Please read this owner’s manual before use and keep it at hand for reference.
safety Important safety instructions for using the INCRA Miter5000■ BeforeusingtheINCRAMiter5000,readandfollowalloftheinstructionsandsafetyinformationinthisowner'smanual.■ WhenusingtheINCRAMiter5000inconjunctionwithanyothertool,firstreadandfollowallinstructionsandsafety
informationinthattool’sowner’smanual.■ NeverletthesawbladecomeincontactwiththealuminumorsteelcomponentsoftheINCRAMiter5000.■ Beforemakinganycut,alwaysmakesurethattheMiter5000’sRightSledBaseislockedsecurelyintheright-hand
miterslot.■ WhenusingtheINCRAMiter5000,alwayskeepyourhandsclearofthesawbladeandthelineofcut.■ Alwaysturnoffthepowerandmakesurethatthesawbladecomestoacompletestopbeforechangingthesettingof
anypartoftheINCRAMiter5000.■ Alwayssecurelytightenthelargeblackclampingknobbeforestartinganycut.■ Wearsafetyglasses,hearingprotection,andfollowallnormalshopsafetypractices.■ AftermakinganyadjustmentstothemiterangleorfencepositionofyourINCRAMiter5000,alwaysverifysafe
clearancebetweenthebladeandfencebeforeturningonthesaw.■ AftermakinganyadjustmentstothefencepositionontheINCRAMiter5000,alwaysmakesurethatthefoursocket
headscrewsonthefencemountingbracketandtheoutboardfencelockaresecurelytightened.■ WhenusingtheINCRAFlipShopStoptopositionapieceforacut,alwaysholdorotherwiseclamptheboardbetween
thestopandtheblade.
Taylor Design Group, Inc. warrants this product for one year from date of purchase. We will repair any defects due to faulty material or workmanship, or at our option, replace the product free of charge. Please return the failing component only, postage prepaid, along with a description of the problem to the address on the back. This warranty does not apply to parts which have been subjected to improper use, alteration, or abuse.
warranty
Carefully unpack Components Aftercarefullyunpackingallcomponents,removethe(2)phillipsflatheadscrewsandrectangularnutsthatsecurethe(2)MiterSledbasepanelsandsteelmiterbar.Also,removethephillipsheadscrewthatsecuresthealuminummiterbartotheprotractorhead.Fig. 1depictsthecomponentsincluded.Identifyeachpartaslistedbelow:
note: If you have purchased the Miter3000 to Miter5000 Conversion Kit, begin with the instructions titled “Converting Miter3000 Miter Gauge to Miter5000 Miter Sled” on page 8, then continue with the assembly instructions.
Parts list
The following components are not included with Miter3000 to Miter5000 Conversion Kits:K. Hardware Pack C-05L. Flip Shop Stop & InstructionsM. Extender BarN. 4" Flip Fence ExtenderO. 32" Flip Fence
A. Left Sled Base w/Protractor Head Assembly (on Miter3000 to Miter5000 Conversion Kits, Protractor Head Assembly not included)
B. Hardware Pack C-09C. Hardware Pack C-07D. Hardware Pack C-08E. Steel Miter BarF. Aluminum Miter BarG. 3 ⁄16" Ball End Hex ToolH. Large Clamping KnobI. Right Sled Base
J. Miter5000 Owner’s Manual (not pictured)
FIG. 1
A.
B.
C.
D.
E.
F.
G.
I. J.(not pictured)
O.
N.
M.
K.
L.
H.
2
#10-24 x 1⁄2" phillips flat head screws (7 places)
Cut to remove right side overhang
adjust aluminum Miter BarUsingthesupplied3⁄32"hexkey,adjustthealuminummiterbarateachofthe(2)expansionmechanismlocationsfora
goodfitinyourtablesaw’sright-handmiterslot.Turningthescrewclockwiseexpandsthemechanism.Expandalittleateachofthelocationsuntilthebarslidessmoothlywithnosideplay,Fig. 7.
attach left sled Base to Miter BarUsing(3)#10-24x3⁄4"phillipsflatheadscrews,attachtheLeftSledBasetothesteelmiterbar.Toaccessthe
rearmountingholeposition,removethehexboltthatsecurestheprotractorheadanddisengagetherearactuatortoothfromthe1⁄2°adjustmentplate.(Retainthelargewasherforusewiththelargeclampingknob.)Pivottheprotractorheadforaccesstotherearmountingholeandtightenall(3)fasteners,Fig-4. ChecktheslidingmotionofyourLeftSledBasenowandadjustbeforecontinuing.(SeeTipbelow)
attach right sled Base and Cut Off OverhangUsing(7)#10-24x1⁄2"phillipsflatheadscrews,attachthe
RightSledBasetothepanelconnectorontheLeftSledBase.Raiseyoursawbladeabout3⁄4"andmakeacuttoremovetheportionoftheRightSledBasethatextendstotherightoftheblade,Fig. 6.Caution:Make sure blade is set at 90° and miter bar is adjusted so that no sideplay exists.Turnoffthesaw,lowerthebladeandremovetheLeftSledBasefromthetablesaw.
FIG. 4
Install large Clamping KnobPivottheprotractorheadtofirmlyre-engagetheleft-handtoothoftherearactuatorwiththe0°notchonthe1⁄2°
adjustmentplateandtightenthethumbscrew.PlacethelargewasherretainedinStep2onthelargeclampingknobandthreadthroughtheslottedholeintheprotractorheadintotheLeftSledBase.Beforetightening,engagethefrontactuatortoothwiththe0°notchontheprotractorhead.Tightenthefrontactuatorthumbscrew,thenthelargeclampingknob,Fig 5.
2
3
FIG. 5
4
FIG. 6
5
FIG. 7
adjust the steel Miter BarOpenHardware Pack C-07and,usingthesupplied3⁄32"hexkey,adjustthesteelmiterbarateachofthe(10)
expansionmechanismlocationsforagoodfitinyourtablesaw’sleft-handmiterslot.Turningthescrewclockwiseexpandsthemechanism.Expandalittleateachofthelocationsuntilthebarslidessmoothlywithnosideplay.
1
FIG. 2
FIG. 3 IfthemiterslotinyourtablesawhasaT-slot,attachtheT-cliptotheendofthebarasshowninFig.-3.
assembly
Futurefineadjustmentstothemiterbar’sexpansion mechanismscanbemadethroughtheaccessholesintheLeftSledBase.Pivottheprotractorheadasdescribedaboveforaccesstotherearexpansionlocation.
Threadthelargeclampingknobintothebarwhileadjustingtoaidinslidingthebarinyourmiterslot,Fig. 2.
Adjust expansion mechanisms
Adjust expansion mechanisms
#10-24 x 1⁄4" phillips flat head screw
T-clip
#10-24 x 3⁄4" phillips flat head screws (3 places)
Remove hex bolt
Retain washer
Adjust expansion mechanisms
Adjust expansion mechanisms
Cut to remove right side overhang
Large clamping knob
Washer
Front actuator
1/2° adjustment plate
Rear actuatorRear actuator
#10-24 x 1⁄2" phillips flat head screws (7 places)
3
attach remainder of right sled Base and Cut Off Overhang
Using(4)#10-24x3⁄4"phillipsflatheadscrews,attachtheremainderoftheRightSledBasetothealuminummiterbar.Usetherowofmountingholesthatpermittheleastamountofoverhangbeyondtheleftsideofthesawblade.Raisethesawbladeabout3⁄4"andmakeacuttoremovethe
portionoftheRightSledBasethatextendsbeyondtheleftsideoftheblade,Fig.-8.Turnoffthesaw,lowerthebladeandreturntheLeftSledBasetothetablesaw.
Inuse,onlytheLeftSledBaseslidestomoveyourworkpiecethroughacut.TheRightSledBasewillbepositionedadjacenttothebladeandlockedinplacebytighteningthe(2)expansionmechanismstoprovidezeroclearanceandworkpiececutoffsupport,Fig. 9.AdditionalRightBasePanelscanbepurchasedandcutasdescribed
abovewiththebladetiltedforzeroclearancesupportduringcompoundmitering.Justmarkeachofthepanelpartswiththebladetiltangleforfuturereference.OptionalholddownclampscanbeattachedintothepanelconnectorT-slotasshown.
attach Fence and Fence extender to left sled Base Note: Miter3000 to Miter5000 Conversion Kits do not include
Fence Extender components.
OpenHardware Pack C-08andusing(2)1⁄4-20x1⁄2"socketheadscrewswithwashersandrectangularnuts,attachthefencetothefencemountingbracket.Slidethefencetoapositionthatleavessafeclearancebetweenthe
fenceandblade,thentightenthe(2)fasteners,Fig.-10.
Looselyinstall(1)1⁄4-20x3⁄8"socketheadfastenerwithwasherandrectangularnuttotheleftendofthefenceandslideextenderbarintofencewiththescalefaceup.(Thehighernumbersonthescaleshouldgoinfirst.)Looselyinstall(2)1⁄4-20x3⁄8"socketheadscrewswithwashersandrectangularnutstothe4"fenceextender
andslideontotheendoftheextenderbar.Positionthe4"fenceextenderflushwiththeendoftheextenderbarandtightenall(3)fasteners,Fig 11.
clearance
Cut to remove left side overhang
attach Outboard Fence lockLoosenthelargeclampingknob,disengagethefrontactuatorandpivotthefencejustovertheleftrearcornerofthesled
base,about20°.Looselyinstall(1)1⁄4-20x1⁄2"socketheadscrewwithwasherandrectangularnutthroughtheholeintheoutboardfencelock.Slidetheremaining1⁄4-20x1⁄2"socketheadscrewwithwasherandrectangularnutintotheT-slotonthebackofthefence.Slidetheslottedendoftheoutboardfencelockunderthewasheronthefencefastener,thenslidetherectangularnutoftheotherfastenerintotheT-slotonthegoldpanelconnector,Fig.-13.Rotatethefencetoengagethefrontactuatorwiththe0°notchontheprotractorhead.Tightenthefrontactuatorthumbscrewthentightenthelargeclampingknob.
8
7
FIG. 10
FIG. 11
FIG. 12
FIG. 13
Inoperation,aftersettingtheprotractorheadangleandtighteningthelargeclampingknob,youmusttightentheoutboardlocktothefencebeforetighteningtothesledbase.Trysettingafewanglestogetthehangofit,thenleavebothoutboardlockfastenerslooseasyoucontinuewiththefinalcalibration.
6FIG. 8
FIG. 9
squaring the fence to your sled base Themethodusedtojointhefencemountingbracketto theprotractorheadmakesiteasytofine-tunethefenceperfectlyperpendiculartoyoursledbase.Toadjust,loosenthe(3)#10-24socketheadscrewsthatsecurethebracketandslideapaperorplasticshimbetweenthebracketandtheprotractorhead,Fig.-12.Placingtheshimbehindthescrewswilldecreasetheangle.Placingtheshiminfrontofthescrewswillincreasetheangle.
#10-24 x 3⁄4" phillips flat head screws
Cut to remove left side overhang
Always lock Right Base in place by tightening expansion mechanisms
clearance
1⁄4"-20 x 3⁄8" socket head screws
4" fence extender
Extender bar
1⁄4"-20 x 1⁄2" socket head screws
Optional hold down clamp
1⁄4-20 x 1⁄2" socket head screws
1⁄4-20 x 1⁄2" socket head screws
Panel connector
#10-24 x 3⁄4" phillips flat head screws
Flush here
Always lock Right Base in place by tightening expansion mechanisms
4
Left-hand tooth engaged with 0° notch
5° Indexing (including 22.5° and 67.5°) settingsLoosenthelargeclampingknobandmakesurethatthe
rearactuatorleft-handtoothisengagedinthe0°notchonthe1⁄2°adjustmentplate.Loosenthefrontactuatorthumb-screwandpivottheactuatortoothawayfromthenotcheslocatedontheprotractorhead,Fig.-18.
Calibrating the 1/2° Indexing ToothThe1⁄2°indexingtoothlocatedontherearactuatorisfactory
calibratedandshouldrequirenofurtheradjustment.Followtheinstructionsbelowshouldyouwishtocheckthecalibrationorre-
calibrate.
Loosenthelargeclampingknobandtherearactuatorthumbscrew.Engagetheleft-handtoothoftherearactuatorfirmlywiththenotchmarked"CAL"ontherearscaleandholdwhileyoutightenthelargeclampingknob,Fig.-16.
Nowpivottherearactuatortoengagetheright-handtoothwiththenotchmarked"CAL"ontherearscale,Fig.-17.Ifadjustedproperly,itwillpivotperfectlyintothenotch.Toadjust,loosenthe(3)socketheadscrewsthatsecurethetoothandfine-tunethepositiontoalignwiththe"CAL"
notch.Pivotbackandforthbetweenthetwo"CAL"notchestoverifythecalibration.
Pivot rear actuator to make sure right-hand
tooth engages smoothly into “CAL” notch
adjust Fence Mounting Bracket 90° to Cut edge of left sled Base
Loosenthelargeclampingknobandmakesurethattherearactuatorleft-handtoothisengagedfirmlywiththe0°notchonthe1⁄2°adjustmentplate.Engagethefrontactuatortoothwiththe0°notchlocatedontheprotractor
head,Fig.-14.Tightenthefrontactuatorthumbscrewthentightenthelargeclampingknob.
Usingthesupplied5⁄ 32"hexkey,loosenthe(3)#10-24x5⁄ 16"socketheadscrewsthatsecurethefencemountingbrackettotheprotractorhead.Unplugyourtablesaw,thenuseareliablemachinistsquaretosetthefenceat90°tothecutrighthandedgeoftheLeftSledBase,Fig.-15.Tightenthe(3)socketheadscrews.Thisone-timecalibrationpreparesyourINCRAMiter5000forwork.Just remember that the accuracy of the INCRA Miter5000 at any
subsequent setting is dependent upon the accuracy of your initial 90° calibration.Aftercompletingthe“Calibration”and“Operation”sectionsofthismanual,verifythisimportantcalibrationwithatestcutandfine-tuneasnecessary.
Left - hand tooth
Left -hand tooth
Front actuator tooth
1/2° adjustment plate
Front actuator tooth
Rotatetheprotractorheadtothedesiredangle,thenfirmlyengagethetoothonthefrontactuatorwiththecorrespondingnotchontheprotractorhead.Theactuatortoothshouldpoint
directlytothedesiredangleonthescale.Tightenthelargeclampingknob,thentightenthefrontactuatorthumbscrew,Fig.-19.
Loosen (3) socket head screws
Calibration
1 2
FIG. 16
FIG. 14
FIG. 15
FIG. 17
FIG. 18
Operation - Changing angle settings
1
The dual actuator design of the INCRA Miter5000 provides two levels of adjustment. The front actuator is used for coarse adjustments (5°), while the rear actuator is used for fine adjustments (1⁄2°). For most mitering work, you’ll have the left-hand tooth of the rear actuator engaged at 0° while you make angle changes using only the front actuator. When using the rear actuator for fine adjustments, you are simply adding or subtracting from the coarse adjustment setting.
2
FIG. 19
1/2° adjustment plate
Rear actuator
Front actuator tooth
Square fence to edge of sled base
Loosen (3) socket head screws
Rear actuator
Engage left-hand tooth of rear actuator with “CAL” notch
Loosen (3) socket head screws to adjust if necessary
Loosen (3) socket head screws to adjust if necessary
Pivot rear actuator to make sure right-hand
tooth engages smoothly into “CAL” notch
3rd Tighten large clamping
knob, then front actuator
thumbscrew
1st Rotate protractor head to
desired angle
Front actuator tooth
Left-hand tooth engaged with 0° notch
1st Loosen large clamping knob1st Loosen large clamping knob
2nd Loosen front actuator
thumbscrew and pivot tooth
away from protractor
head
Square fence to edge of sled base
2nd Engage front actuator tooth with notch at desired angle
1st Rotate protractor head to
desired angle3rd Tighten
large clamping knob, then
front actuator thumbscrew
2nd Engage front actuator tooth with notch at desired angle
2nd Loosen front actuator
thumbscrew and pivot tooth
away from protractor
head
5
Loosentherearactuatorthumbscrew.Usetheleft-handtoothtoaddorsubtractfromthecoarseadjustmentsettingin1°intervals.Usetheright-handtoothtoaddorsubtractfromthe
coarseadjustmentsettingin1⁄2°intervals.Engagethetoothfirmlyintheselectednotch,thentightenthelargeclampingknobandtherearactuatorthumbscrew,Fig.-21.
Important:Aftercompletingyourcut,returntherearactuatorsettingtothe0°notch.
Fence extenderForstoppedcutsbeyondthe32"rangeofthestandardfence,clamptheINCRAFlipShopStoptothe4"fenceextender.Nowloosenthe1⁄4-20socketheadscrewlocatedattheleftendofthe32"fenceandslidethe4"fenceextendertotheleft.Tightenthefastenerwhenyoureachthedesiredscalereading.Tosetthescalesforaccuratereadout,settheprotractortothedesiredangle,thenmeasurethe
distancebetweenthebladeandthestopsurfaceonthefliparm.Slidethescaletoreadthismeasurementdirectlyundertheendofthe32"fence,Fig.-24.Slidetheextenderbarouttoalsoadjusttheoverlappingscale.
Outboard Fence lockForheavydutyapplications,usetheoutboardfencelocktoproviderocksolidsupportfortheleftendofthefence.Tomakeachangetoyourfenceangle,firstloosenboth1⁄4-20fastenersthatsecuretheoutboardfencelocktothefenceandLeftSledBase.
Adjusttheangleattheprotractorheadaspreviouslydescribedandtightenthethumbscrewsandlargeclampingknob.Nowtightenthefastenerthatsecurestheoutboardfencelocktothebackofthe
fence.Finally,tightenthefastenerthatsecurestheoutboardfencelocktotheLeftSledBase,Fig.-22.
Tousetheoutboardfencelockforanglesettingsthatpivotthefenceoffoftheleftrearcornerofthesledbase,youcanshiftthepositionofthegoldpanelconnector.Justremovethefastenersandshiftthepanelconnectorback3or4holes,Fig.-23.
2nd Engage right or left-hand tooth to
add or subtract 1⁄2° increment
3rd Tighten large clamping knob and rear
actuator thumb-
screw
1/2° Indexing Loosenthelargeclampingknob.Loosenthefrontactuator
thumbscrewandpivottheactuatortoothawayfromthenotcheslocatedontheprotractorhead.Rotatetheprotractorheadandengagethefrontactuatortoothatthe5°notchclosesttotheangleyouwant.Tightenthefrontactuatorthumbscrew,Fig.-20.
1st Loosen large clamping knob
3rd Tighten thumbscrew
about your Fence scalesAllINCRAproductsuseoverlapping16"longLexanscales.Theoverlapallowsfine-tuningthescalefromoneendtotheothertoagreewiththehighdegreeofaccuracyprovidedbytheINCRAsawtoothedpositioningracks.Thesescalesareprintedin16"lengths(0-16",16-32",32-48"etc.).Astheyareslidintothescaleslotonthefence,theendsareoverlappedandalignedusingtheopticalwindowlocatedattheendofthesecondscale,Fig.-25.Thefrictionfitwillkeepthescalesinplace.Ifyouwish,youcanuseasmall
pieceofdoublefacedtapeattheoverlaptoensurethatthescalesmovetogetherwhenchangingyourzeroedsetupsformitering.
FIG. 25
Operation - Fence Components
FIG. 22
Fig. 24
FIG. 23
Continuous adjustments – Foranglesettingsfinerthanthe1⁄2°settings,firstusethe1⁄2°indexinginstructionsabovetolocatetheprotractorheadascloseaspossibletothedesiredangle.Withthelargeclampingknobloosened,pivottherearactuatortoothslightlyawayfromthenotchonthe1⁄2°adjustmentplate.Rotatetheprotractorheadinthedirectionofrequiredadjustmentandtightenthelargeclampingknob.Donottightentherearactuatorthumbscrew.Aswithanymiteringtool,oddangleadjustmentsmayrequirealittletrialanderror.
Caution: After making any adjustments to the miter angle of your INCRA Miter5000, always verify safe clearance between the fence and the blade before turning on the saw.
21
FIG. 21 FIG. 20 1st Loosen large
clamping knob3rd Tighten thumbscrew
2nd Loosen front actuator thumbscrew and engage tooth with 5° notch closest to your desired angle
2nd Loosen front actuator thumbscrew and engage tooth with 5° notch closest to your desired angle
1st Loosen rear actuator thumbscrew1st Loosen rear actuator thumbscrew
2nd Engage right or left-hand tooth to
add or subtract 1⁄2° increment
3rd Tighten large clamping knob and rear
actuator thumb-
screw
Always tighten first
Always tighten second
Always tighten first
Always tighten second
Panel connector can be shifted to provide support
Panel connector can be shifted to provide support
Slide scale to read blade to stop measurement
Read scale here
Read scale here
Slide scale to read blade to stop measurement
6
Removethefencefromtheprotractorhead.Removethelargeclampingknob,1⁄4x3⁄4"shoulderboltandwashersthatsecuretheprotractorheadtothemitersledandliftthe
protractortopandbottomplatesoff,Fig. 26.(Retainthe1⁄2"o.d.steelwasherlocatedintherecessonthesledbaseforreassembly.)
Removethe(3)#10-24x3⁄4"phillipsflatheadscrewsthatsecurethesteelmiterbartotheundersideoftheLeftSledBase.Placethemiterbarinyourtablesaw’smiterslot.
Placethe1⁄2"o.d.nylonwasheronthesupplied1⁄4x1⁄4"shoulderboltprovidedandinsertthroughthepivotholeintherearactuator.Addthe(2)1⁄2"o.d.steelwasherstothe
threadedendoftheshoulderboltandscrewintothethreadedholeonthesteelmiterbar,Fig. 29.(3rdholefromrearendofbar.)Tightentheshoulderbolt.
Carefullyremovethe1⁄4-20x3⁄4"thumbscrew,1⁄4x1⁄2"shoulderboltandwashersfromtherearactuator,Fig.-28.Afterdisassemblingtherearactuatoryoushouldhavethe
followingwashers:
(5)9⁄16"o.d.nylonwashers
(1)9⁄16"o.d.steelwasher
(2)1⁄2"o.d.steelwashers(this includes the washer retained from Step 1 above)
(1)1⁄2"o.d.nylonwasher
9⁄16"o.d. nylon washers
1⁄2"o.d. steel washers
1⁄2" o.d. nylon washer
9⁄16"o.d. steel washer
OpenHardware Pack C-09and,usingthesupplied1⁄4x5⁄8"shoulderboltandthe1⁄2"o.d.nylonwasherfromtheshoulderboltpreviouslyremoved,attachtheprotractortopandbottom
platestothesteelmiterbar.(5thholefromrearendofmiterbar.)Tightentheshoulderbolt.Addasecondlargesteelwashertothelargeclampingknobandthreadintothesteelmiterbarthroughthe
slottedholesintheprotractortopandbottomplates.Locktheprotractortothe0°settingandtightentheactuatorthumbscrewandthelargeclampingknob,Fig. 27.
Conversions
FIG. 26
1
2
3
FIG. 27
FIG. 28
Placea9⁄16"o.d.steelwasherandthena9⁄16"o.d.nylonwasheronthe1⁄4-20x3⁄4"thumbscrew.Slideanother9⁄16"o.d.nylonwasherbetweentherearactuatorandthesteel
miterbar.Insertthethumbscrewthreadsthroughtheactuator’sslottedhole,passingthroughthenylonwasherandintothesteelmiterbar,Fig.-30.
4
5
FIG. 29
FIG. 30
The modular design of your INCRA Miter5000 permits conversion of the unit from a miter sled to the more compact miter gauge. The design further allows Miter3000 owners to upgrade their miter gauge to the miter sled configuration.
Converting Miter5000 Miter sled to Miter3000 Miter GaugeNote: Whenashoulderboltiscalledoutintheinstructions,(forexample-1⁄4x1⁄2"shoulderbolt),thefirstdimensionreferstothediameteroftheshoulder,whiletheseconddimensiondescribesthelengthoftheshoulder,notthethreads.
Afterconversionyoushouldhaveremaining(3)9⁄16"o.d.nylonwashers,(1)1⁄4x3⁄4"shoulderboltand(1)1⁄4x1⁄2"shoulderbolt.RetaintheseforfutureuseinconvertingbacktotheMiter5000MiterSledconfiguration.Nowre-attachthefenceandcheckthecalibrationofthe1⁄2°indexingtoothasdescribedonpage5,Step-2.Alsoverifythe90°fencetobladecalibrationwithatestcut.Adjustasnecessary.
Retain steel washer from this recess
#10-24 x 3⁄4" phillips flat head screws (3 places)
1⁄4" x 5⁄8 shoulder bolt
Large steel washers (2)
1⁄2" o.d. nylon washer
1⁄4" x 5⁄8 shoulder bolt
Large steel washers (2)
1⁄2" o.d. nylon washer
9⁄16"o.d. nylon washers
9⁄16"o.d. steel washer
1⁄2"o.d. steel washers
1⁄2" o.d. nylon washer
1⁄2"o.d. steel washers
1⁄2"o.d. nylon washer
1⁄4 x 1 ⁄4" shoulder bolt
1⁄2"o.d. steel washers
1⁄2"o.d. nylon washer
1⁄4 x 1 ⁄4" shoulder bolt
9⁄16"o.d. nylon washer
9⁄16"o.d. steel washer
9⁄16"o.d. nylon washer Slide this washer between miter bar and actuator
9⁄16"o.d. nylon washer
9⁄16"o.d. steel washer
9⁄16"o.d. nylon washer Slide this washer between miter bar and actuator
7
Placea9⁄16"o.d.nylonwasheronthe1⁄4-20x3⁄4"thumbscrew.Carefullypositiontheremaining(2)9⁄16"nylonand(1)9⁄16"steelwashersinastackdirectlyoverthe1⁄4-20
holeontheMiter5000mountingplate.Nowpivottheslottedholeontherearactuatoroverthewasherstackandinsertthe1⁄4-20x3⁄4"thumbscrewthroughtheslottedholeandwashers.Threadthe
thumbscrewintothemountingplate.Placetheremaining1⁄2"o.d.steelwasherintherecessedholeontheMiter5000sledbaseasshown,Fig.-33
Placethe1⁄2"o.d.x3⁄32"thicknylonwasheronthesupplied1⁄4x1⁄2"shoulderbolt,theninsertthroughthepivotholeontherearactuator.Nowadd(2)9⁄16"o.d.nylonwashers
followedby(1)1⁄2"o.d.steelwasherandthreadtheshoulderboltintothe#10-24holeontheMiter5000mountingplate,Fig.-32.Tightentheshoulderbolt.
Usingthesupplied1⁄4x3⁄4"shoulderboltandthe1⁄2"o.d.x5⁄32"thicknylonwasher,attachtheprotractortopandbottomplatestotheMiter5000sledbase.Tightentheshoulderbolt.
Place(1)largesteelwasheronthelargeclampingknobandscrewthroughtheslottedholesintheprotractortopandbottomplatesintotheMiter5000sledbase,Fig.-35.
9⁄ 16" o.d. nylon
washers
Place 1 ⁄2 " o.d. steel washer in recess
9⁄ 16" o.d. steel washer
Stack these washers then slide between mounting plate and actuator
Carefullyremovethe1⁄4-20x3⁄4"thumbscrew,1⁄4x1⁄4"shoulderboltandallwashersfromtherearactuator,Fig. 31.Combinedwiththewashersintheconversionhardwarepack,
youwillneedthefollowingwasherstoattachtherearactuatortothemountingplateontheMiter5000sledbase:
(5)9⁄16"o.d.nylonwashers(1)9⁄16"o.d.steelwasher(2)1⁄2"o.d.steelwashers(1)1⁄2"o.d.x3⁄32"thicknylonwasher
Removethefencefromtheprotractorhead.Removethelargeclampingknob,1⁄4x5⁄8"shoulderboltandwashersthatsecuretheprotractortothemiterbar.Lifttheprotractortop
andbottomplatesoff,Fig. 34.
Made in America by: TaylorDesignGroup,Inc.•P.O.Box810262,Dallas,Texas75381,972-242-9975,www.incra.com 02-2001
FIG. 31
FIG. 33
FIG. 34
1
2
3
4
FIG. 32
Important:IfyouhavepurchasedtheMiter3000toMiter5000ConversionKit,itincludesalargeclampingknobwitha15⁄16"threadlength.UsethislongerthreadlengthinattachingtheprotractorheadtotheMiter5000sledbase.
Continuewiththe"Assembly"and“Calibration”instructionsbeginningonpage3.
5
FIG. 35
Converting Miter3000 Miter Gauge to Miter5000 Miter sled note: Whenashoulderboltiscalledoutintheinstructions,(forexample:1⁄4x1⁄2"shoulderbolt),thefirstdimensionreferstothediameteroftheshoulder,whiletheseconddimensiondescribesthelengthoftheshoulder,notthethreads.
Conversions
Additional 9⁄16" o.d. washers from conversion hardware pack
1⁄2" o.d. steel washer
9⁄16" o.d. nylon washers
1⁄2" o.d. x 3⁄32" thick nylon washer
1⁄4 x 1⁄2" shoulder bolt
Large clamping knob with 15⁄ 16" thread length
Large steel washer
1⁄2" o.d. x 5⁄32" nylon washer
1⁄4 x 3⁄4" shoulder
bolt
8