Kvl Comp Lean En 2012

KVL COMP Kft. we solve it for you... KVL201205JCXXVISA0001654XPvFR005.12

In business from 1996

This document is a visual aid of our oral presentation and is not a

complete description of ours activities…

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FORWORD

Introduction

KVL Comp Kft. Izabella u.81 1064 Budapest HUNGARY

1996: Foundation

2005: MSZ EN ISO 9001/2000 qualification

KVL Comp Kft. Avenue Van Volxem 400-402 B-1190 Bruxelles BELGIUM

KVL Comp s.r.o. P.O BOX 44 94301 Štúrovo SLOVAKIA

The following chart provides key highlights of the company.

KEY FIGURES

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POKA-YOKE mistake-proofing

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POKA-YOKE mistake-proofing

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Retail

Direct Marketing

Computers & Electronics

Health & Beauty

Catalog/e-Commerce

Music/Publishing

Pharmaceutical

Automotive

Manufacturing

Grocery & Convenience

Pharmaceutical

Music/Publishing

Retail

Direct Marketing

Computers & Electronics Health & Beauty

Catalog/e-Commerce

CASE STUDIES

CONSEQUENCE

SOLUTION

01: Special equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

ISSUE: The operator picks up the wrong glass roof.

CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.

SOLUTION: Provide a system to check the part before assembling.

1- The operator picks up the part.

2- The operator puts the part to the conveyor.

3- KVL checks the part number of the part and let the roof be installed.

Bar code reader

CASE STUDIES

01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

ISSUE: The operator picks up the wrong part.

SOLUTION: Provide a system to show the right part, and check the picking.

The correct location is shown by the light-curtain by the red indication light.

The light-curtain detects the hand and switch to

green color.

Here is an application of our Pick-to-light system along the engine line.

The correct location is shown by the switch by the red indication light.

Video link

PICK-TO-LIGHT SUPERMARKETsystem.

Ajust the height of the indicator light

CASE STUDIES

ISSUE: The operator picks up the wrong part.

SOLUTION: Provide a system to check the part before assembling.

33 The operator has to scan the part before assembling.

CASE STUDIES

ISSUE: The operator forgets to tighten screw(s) or the tightening is not correct.

CONSEQUENCE: A faulty screw of a lack of screw can cause critical damage for the vehicule.

SOLUTION: Provide a system to make sure that all the necessary screws have been tightened correctly

Displays the quantity of remaining tightening per tool. The work is finished when the 3 displays are 00 00 00.

- Controls until 3 tools. - Radio communication based. - Controls tightening and loosening. - Disable the use of the tool if the work is over or no need any work. - If a torque is not correct, the systems can count -1 or go to initial value.

MISSING bolts?

Video link

CASE STUDIES

ISSUE: An anomaly is found during the production but cannot be pointed out to the team leader.

CONSEQUENCE: The anomaly is not repaired from its origin, or will stop the production line for a while.

SOLUTION: Provide a system to show up and visualize the anomaly by a quick look.

1- The operator has noticed an anomaly. 2- The operator points out the anomaly to his team leader by pulling the signal cord. 3- The team leader received an error signal from the display and go to the workstation.

Here is a KVL Andon system LED display in car maker application.

Here is a KVL Andon system plasma display in car maker application.

http://www.marketing-professionnel.fr/pratique-pro/fidelisation-satisfaction-client-dossier-201203.html

Visit us! www.kvlcomp.eu

Kvl Comp Lean En 2012

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Transcript of Kvl Comp Lean En 2012

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