Kvl Comp Lean En 2012

47
KVL COMP Kft. we solve it for you... KVL201205JCXXVISA0001654XPvFR005.12 In business from 1996 REDUCE

description

Show up our Lean manufacturing solutions Poka yoke

Transcript of Kvl Comp Lean En 2012

Page 1: Kvl Comp Lean En 2012

KVL COMP Kft. we solve it for you... KVL201205JCXXVISA0001654XPvFR005.12

In business from 1996

RED

UC

E

Page 2: Kvl Comp Lean En 2012

This document is a visual aid of our oral presentation and is not a

complete description of ours activities…

2

http://www.musiciansfriend.com/pro-audio/nady-center-stage-microphone-and-stand-kit

FORWORD

Page 3: Kvl Comp Lean En 2012

CO

NTEN

TS

Introduction

Page 4: Kvl Comp Lean En 2012

KVL Comp Kft. Izabella u.81 1064 Budapest HUNGARY

1996: Foundation

2005: MSZ EN ISO 9001/2000 qualification

KVL Comp Kft. Avenue Van Volxem 400-402 B-1190 Bruxelles BELGIUM

4

KVL Comp s.r.o. P.O BOX 44 94301 Štúrovo SLOVAKIA

Page 5: Kvl Comp Lean En 2012

The following chart provides key highlights of the company.

KEY FIGURES

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 6: Kvl Comp Lean En 2012

CO

NTEN

TS

what?

Page 7: Kvl Comp Lean En 2012

7

http://www.wisegeek.com/what-is-a-sim-card.htm

www.kvlcomp.eu © KVL Comp. All rights reserved

POKA-YOKE mistake-proofing

Page 8: Kvl Comp Lean En 2012

8

http://www.wisegeek.com/what-is-a-sim-card.htm

POKA-YOKE mistake-proofing

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 9: Kvl Comp Lean En 2012

CO

NTEN

TS

why?

Page 10: Kvl Comp Lean En 2012

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 11: Kvl Comp Lean En 2012

http://www.gomonews.com/visa-pays-e2bln-to-push-mobile-payments/

Page 12: Kvl Comp Lean En 2012

CO

NTEN

TS

who?

Page 13: Kvl Comp Lean En 2012

http://sv.wikipedia.org/wiki/Fil:Uncle_Sam_%28pointing_finger%29.jpg

Retail

Direct Marketing

Computers & Electronics

Health & Beauty

Catalog/e-Commerce

Music/Publishing

Pharmaceutical

Automotive

Manufacturing

Grocery & Convenience

Grocery & Convenience

Pharmaceutical

Music/Publishing

Retail

Direct Marketing

Computers & Electronics Health & Beauty

Catalog/e-Commerce

Page 14: Kvl Comp Lean En 2012

CO

NTEN

TS

How?

Page 15: Kvl Comp Lean En 2012

15

CASE STUDIES

ISSUE

CONSEQUENCE

SOLUTION

01: Special equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

Page 16: Kvl Comp Lean En 2012

16

ISSUE: The operator picks up the wrong glass roof.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 17: Kvl Comp Lean En 2012

CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.

Page 18: Kvl Comp Lean En 2012

SOLUTION: Provide a system to check the part before assembling.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 19: Kvl Comp Lean En 2012

19

1- The operator picks up the part.

2- The operator puts the part to the conveyor.

3- KVL checks the part number of the part and let the roof be installed.

www.kvlcomp.eu © KVL Comp. All rights reserved

Bar code reader

Page 20: Kvl Comp Lean En 2012

20

CASE STUDIES

www.kvlcomp.eu © KVL Comp. All rights reserved

01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

Page 21: Kvl Comp Lean En 2012

21

ISSUE: The operator picks up the wrong part.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 22: Kvl Comp Lean En 2012

CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.

Page 23: Kvl Comp Lean En 2012

SOLUTION: Provide a system to show the right part, and check the picking.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 24: Kvl Comp Lean En 2012

24

The correct location is shown by the light-curtain by the red indication light.

The light-curtain detects the hand and switch to

green color.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 25: Kvl Comp Lean En 2012

25 www.kvlcomp.eu © KVL Comp. All rights reserved

Here is an application of our Pick-to-light system along the engine line.

Page 26: Kvl Comp Lean En 2012

26

The correct location is shown by the switch by the red indication light.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 27: Kvl Comp Lean En 2012

27 www.kvlcomp.eu © KVL Comp. All rights reserved

1 2 3

Video link

PICK-TO-LIGHT SUPERMARKETsystem.

Page 28: Kvl Comp Lean En 2012

28 28 www.kvlcomp.eu © KVL Comp. All rights reserved

PICK-TO-LIGHT SUPERMARKETsystem.

Ajust the height of the indicator light

Page 29: Kvl Comp Lean En 2012

29

CASE STUDIES

www.kvlcomp.eu © KVL Comp. All rights reserved

01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

Page 30: Kvl Comp Lean En 2012

30

ISSUE: The operator picks up the wrong part.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 31: Kvl Comp Lean En 2012

CONSEQUENCE: The error is discovered afterwards, when the part is already fixed into the bodycar.

Page 32: Kvl Comp Lean En 2012

SOLUTION: Provide a system to check the part before assembling.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 33: Kvl Comp Lean En 2012

33 The operator has to scan the part before assembling.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 34: Kvl Comp Lean En 2012

34

CASE STUDIES

www.kvlcomp.eu © KVL Comp. All rights reserved

01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

Page 35: Kvl Comp Lean En 2012

35

ISSUE: The operator forgets to tighten screw(s) or the tightening is not correct.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 36: Kvl Comp Lean En 2012

CONSEQUENCE: A faulty screw of a lack of screw can cause critical damage for the vehicule.

Page 37: Kvl Comp Lean En 2012

SOLUTION: Provide a system to make sure that all the necessary screws have been tightened correctly

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 38: Kvl Comp Lean En 2012

38

Displays the quantity of remaining tightening per tool. The work is finished when the 3 displays are 00 00 00.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 39: Kvl Comp Lean En 2012

39

- Controls until 3 tools. - Radio communication based. - Controls tightening and loosening. - Disable the use of the tool if the work is over or no need any work. - If a torque is not correct, the systems can count -1 or go to initial value.

39 www.kvlcomp.eu © KVL Comp. All rights reserved

MISSING bolts?

Video link

Page 40: Kvl Comp Lean En 2012

40

CASE STUDIES

www.kvlcomp.eu © KVL Comp. All rights reserved

01: Spécial equipement (e.g: glass roof workstation) 02: Pick-to-light shelf examples 03: Part conformity 04: Screwdriver workstation 05: ANDON system

Page 41: Kvl Comp Lean En 2012

41

ISSUE: An anomaly is found during the production but cannot be pointed out to the team leader.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 42: Kvl Comp Lean En 2012

CONSEQUENCE: The anomaly is not repaired from its origin, or will stop the production line for a while.

Page 43: Kvl Comp Lean En 2012

SOLUTION: Provide a system to show up and visualize the anomaly by a quick look.

www.kvlcomp.eu © KVL Comp. All rights reserved

Page 44: Kvl Comp Lean En 2012

44

1- The operator has noticed an anomaly. 2- The operator points out the anomaly to his team leader by pulling the signal cord. 3- The team leader received an error signal from the display and go to the workstation.

44 44 44 www.kvlcomp.eu © KVL Comp. All rights reserved

Page 45: Kvl Comp Lean En 2012

45 45 45 www.kvlcomp.eu © KVL Comp. All rights reserved

Here is a KVL Andon system LED display in car maker application.

Page 46: Kvl Comp Lean En 2012

46 46 46 www.kvlcomp.eu © KVL Comp. All rights reserved

Here is a KVL Andon system plasma display in car maker application.

Page 47: Kvl Comp Lean En 2012

http://www.marketing-professionnel.fr/pratique-pro/fidelisation-satisfaction-client-dossier-201203.html

www.kvlcomp.eu © KVL Comp. All rights reserved

Visit us! www.kvlcomp.eu