Post on 03-Apr-2018
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POWER SWAP PHASE 10
Power ATP Swap Document
TP48200A with DCB
Site ID: ________________________
Location: ________________________
Date & Time: ________________________
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ACB Power Solution ATP Snags Classification
ATPDate
Snag DetailsSnag Classification
(Major/Minor)WorkmanshipFactor(WM) *
ProductFactor (PrF)
PlanningFactor (PF)
Note: *WF: Means Snags reported due to Workmanship /Human Factor.(Technical Expertise , Skills lacking. Poor
Workmanship etc)
PRF: Means Snags reported due to Product Factor/Issues (Product & Design issues/flaws, High fault rate etc)
PF: Means Snags reported due to planning factor/Issues (Poor planning and Management etc).
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Contents:
S # No. Test Items Tests StatusT01 Installation of Power System Pass Fail
T01-01 Installation of TP48200A Power Cabinet 5
T01-02 Installation of Mixed Power cabinet DCB600 5
T02 Commissioning of Power System
T02-01 Commissioning of TP48200A Power Cabinet8
T02-02 Commissioning Mixed Power System (DCB600AH) 4
T03 AC / DC / Grounding & Alarm Cables
T03-01Installation of AC Power Cable, DC Cables andGrounding Cables/SPD
5
T04 Site Tagging and Labels 3
T05Charging and Discharging of BatteriesMixed Power System (DCB600AH)
T05-01
Battery Test Items 5
Test Item: I Appearance, Wiring, Installation13
Test Item: II Capacity Test1
T05-02 Battery Test 1
T06 Documentation Required 1
T07 Annexure A 1
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T01 Installation of Power System
T01-01 Installation of TP48200A Power Cabinet.
Objective
Verify that the installation of the Power System with PMU, PSUs complies with the engineering specifications.
Result:
PassFailNot RunZapped
Comment & Remarks
Prerequisites
The Power system TP48200A installation as per site approved design.
The power modules are installed in Rectifier Cabinet.
Cabinet Security and Locking mechanism for TP48200A.
Procedure Expected result Result
1. Installing the TP48200A
Power system Cabinet.
1.1:The Power system is installed securely on the
concrete PAD or mounting racks/ iron beams as
per site layout.
PassFail Not RunZapped
1.2: No damage has been done to equipment while
installation and door opening of installed power
system can be > 900
PassFail Not RunZapped
1.3: All the packing materials are removed from the
equipment area after equipment installation. PassFail Not RunZapped
2. Installation of Expansionbolts for Power system
TP48200A.
2.1: The mounting holes for the cabinet must becarried out by drilling on concrete PAD.
PassFail Not RunZapped
2.2: The 4 expansion bolts (M12 x 60) are installed
and tightened by using appropriate socket wrench. PassFail Not RunZapped
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2.3: The extra holes for cable entry are properly
sealed and covered by fire resistant mud
insulation.
PassFail Not RunZapped
3. Check the PSU
Installation inside power
cabinet TP48200A.
3.1: The rated output current of each PSU is
50Amps, and minimum installed quantity of PSUs
must be 4 and all should be in working condition.
PassFail Not RunZapped
3.2: The empty slots of remaining PSUs are
covered with dummy covers / slots. PassFail Not RunZapped
4. Check the TP48200A
cabinet locks / security
mechanism and holes for
cable entry.
4.1: The Entrance door and locks of TP48200A are
installed and operate properly, door closer is
operational
PassFail Not RunZapped
4.2: The TP48200A Cabinet Security Locks and
mechanism as per approved design.PassFail Not RunZapped
4.3: The TP48200A Cabinet Door sealing is
adequate and proper as per approved design. PassFail Not RunZapped
Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
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T01-02 Installation of IBBS Cabinet DCB-600.
Objective
Verify that the installation of the IBBS cabinet DCB-600 complies with the engineering specifications.
Result:
PassFailNot RunZapped
Comment & Remark
Prerequisites
The DCB-600 cabinet installation as per site layout.
DCB batteries installed for 600AH system.
inter-connection Battery strings.
Procedure Expected result Result
1. Installing the IBBS Battery
Cabinet DCB-600.
1.1: The DCB-600 battery cabinetis installed
securely on the concrete PAD or mounting
racks/ iron beams as per site layout.
Pass Fail Not RunZapped
1.2: No damage has been done to equipment
while installation and door opening of installed
IBBS cabinet can be > 900
Pass Fail Not RunZapped
1.3: All the packing materials are removed from
the equipment area after equipment
installation.
Pass
Fail
Not Run
Zapped
2. Installation of the Expansion
bolts of IBBS Battery
cabinet DCB-600.
2.1: The mounting holes for the cabinet must
be carried out by drilling on concrete PAD.Pass Fail Not RunZapped
2.2: The 4 expansion bolts (M12 x 60) are
installed and tightened by using appropriate
socket wrench.
Pass Fail Not RunZapped
3. Installation of DCB battery
in IBBS Battery cabinetDCB-600.
3.1 Check one DCB Banks are installed with
24 battery cells and the total battery bankcapacity is up to 600AH.
Pass Fail Not RunZapped
3.2 The interconnection strips for each battery
string cell to cell terminal must be tightenedPass Fail Not RunZapped
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Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
T02 Commissioning of Power System
T02-01 Commissioning of TP48200A Power Cabinet.
Objective
Verify that the commissioning of the Power System connected with PMU, PSUs complies with the engineering
specifications.
Result:
PassFailNot RunZapped
Comment & Remark:
Prerequisites
The Power system TP48200A commissioning.
The power modules are in working condition.
The AC / DC and signaling cables are routed and properly connected with DCB-600.
The Alarm connections are extended as per approved from customer and verified from NOC.
Procedure Expected result Result
1. Check the TP48200A
specifications and check
AC, DC and signal cable
connections of TP48200A
Power system Cabinet.
1.1: The Power system installed is as per
BOQ. No component in Rectifier cabinet is
loose or damaged.
Pass Fail Not RunZapped
1.2: The AC power cable installed to power up
the rectifier is power cable 4*16mm^2, (Cores:
Red, Yellow, Green, Black) connected with
ACDB to rectifier main breaker.
Pass Fail Not RunZapped
1.3: The Rating of DC cable from Rectifier to
Battery enclosure (Wire,450/750V,
35mm^2,Blue & Black,135A)
Pass Fail Not RunZapped
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1.4: The power cables (AC/DC) are connected
correctly, all the cable routing is proper. And all
Alarms cables are connected.Pass Fail Not RunZapped
2. Check PMU commissioning
with system power
parameters.
2.1: The PMU has been installed and in
working condition and PMU Display shall be
properly visible and each parameter appearing
on PMU shall be viewable. Blurring &
disappearance of parameters shall fall PMU
into faulty State.
Pass Fail Not RunZapped
2.2: Set all provided parameters in PMU such
as DC float volts, boost volts, charging current;
etc shall be appearing on PMU display.
Date & Time Set
Battery Capacity 600AH
Charge Current Limit 0.1C
Float Voltage 53.5 Volts
Boost Voltage 56.5 Volts
Low battery Voltage 46 Volts
LLVD Voltage 44 Volts
BLVD Voltage 43 Volts
Pass Fail Not RunZapped
3. Check the alarm LEDs on
PMU
4.1: On event of alarm respective LED shall lit
on to give alarm indication.Pass Fail Not RunZapped
4.2: No alarm is present on the Rectifier
indicator PMU. Both battery & load power
ratings visible on PMU are according with the
specifications.
Pass Fail Not RunZapped
4. Check Extended Alarm
connections to CPMU to
BTS alarm Card.
5.1: All alarms provided by customer are
extended from TP48200A to BTS EMUA Card.Pass Fail Not RunZapped
5.2: The EAS alarms of TP48200A cabinet are
patched and reported at NOC.
For Rectifier Cabinet:
1. Mains Failure Alarm Pass Fail Not RunZapped
2. Rectifier Major AlarmPass Fail Not RunZapped
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3. Rectifier Minor Alarm Pass Fail Not RunZapped
4. Low Battery Voltage Pass Fail Not RunZapped
5. Heat Exchanger (Fan) Alarm Pass Fail Not RunZapped
For Battery Cabinet:
1. Door Open AlarmPass Fail Not RunZapped
2.DC Aircon fault Alarm Pass Fail Not RunZapped
5. Check the status of the heat
exchanger connections and
working.
6.1: The internal fans of heat exchanger are
working and air circulation inside power cabinet
is adequate.
Pass Fail Not RunZapped
6. Check the status of the
indicators on the PMU.
7.1 The Power-On LED is in ON state while
rectifier working,Pass Fail Not RunZapped
7.2: Alarm status indicators in case of any
abnormal state or if any alarm appears on
PMU screen,
Pass Fail Not RunZapped
7. Check the status of the
indicators on the PSU.
Power input indicator (top): ON
Protection indicator (middle): OFF
Fault indicator (bottom): OFF
Pass Fail Not RunZapped
Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
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T02-02 Commissioning Mixed Power System (DCB-600)
Objective:
To verify various IBBS parts installed in DCB-600 cabinet (i.e. DCB Battery, Air Condition, etc) , and to check
DCBs can be normally charged and discharged after the mains power supply is switched on/off.
Result:
PassFailNot RunZapped
Comment & Remark:
Prerequisites
The IBBS Cabinet is well installed with complete accessories (DCB Battery, DC/GND cables, etc).
The IBBS DCB-600 cabinet is interconnected with TP48200A
Procedure Expected result Result
1. Check DC cables for DCB
Batteries and check
interconnection of battery
cables between cells to
cell.
1.1: The cell to cell connectors for each DCB
cell is connected and tightenedPass FailNot RunZapped
1.2: Check the ve cable is connected
through DC breaker in power system and all
connections are tightened by screw wrench.Pass FailNot RunZapped
2. Check DC Air-condition
connections and working.
2.1: The Air-condition is in working condition
and power cable for powering Air-condition is
connected with rectifier output
Pass FailNot RunZapped
2.2: The temperature inside IBBS cabinet is
normal and no leakage of cool air observed
outside IBBS cabinet.
Pass FailNot RunZapped
2.3: The compressor and internal fan units of
Air-condition are in working condition.Pass FailNot RunZapped
2.4: The Alarm cables of Air-condition are
terminated to EMUA boardPass FailNot RunZapped
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3. Check signal cables b/w
DSS
3.1: The signal cable of cabinet DSS (Door
Status Switch) of IBBS system is connected
and Alarm is verified from NOC.
Pass FailNot RunZapped
Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
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T03 AC / DC / GNDG and Alarm Cables
T03-01 Installation of AC Power Cable, DC Cables and Grounding Cables/SPD
Objective
Verify that the AC power cable, DC Cables and PGND cables &SPD are correctly processed and installed.
Result:
PassFailNot RunZapped
Comment & Remark
Prerequisites
All internal cables (AC / DC / Alarm) are installed.
Procedure Expected result Result
1. Check the specifications andinstallation of AC power
cable.
1.1: The main AC power cable installed topower up the rectifier is Wire 4*16mm
2
(Cores: Red, Yellow, Green, Black)connected with ACDB to rectifier mainbreaker.
Pass Fail Not RunZapped
1.2: The AC Power cable must be routedseparately from other cables and both endconnections of cable are tightened with Lugs.
Pass Fail Not RunZapped
1.3: The AC power cable is routed and tiedinside the power cabinet and no loose
connection from both ends.
Pass Fail Not RunZapped
1.4: No joint lies in the middle of the ACpower cable.
Pass Fail Not RunZapped
1.5: The OT terminals of the AC power cablesare wrapped up with insulating tapes/ heatshrinks.
Pass Fail Not RunZapped
2. Check specification andinstallation of DC Power
cable.
2.1: The Rating of DC cable from Rectifier to
Battery enclosure (Wire,450/750V,
35mm^2,Blue & Black,135A)
Pass Fail Not RunZapped
2.2: The positive and negative DC power
cables are connected with IBBS cabinet andTP48200A power system cabinet.
Pass Fail Not RunZapped
2.3: No joint lies in the middle of the DCpower cable.
Pass Fail Not RunZapped
2.4: The OT terminals of the DC power cablesare wrapped up with insulating tapes/heatshrinks.
Pass Fail Not RunZapped
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3. Check the specification andinstallation of GND cables.
3.1: The rating of grounding cable (Wire, 450
/ 750V, 25mm^2, yellow green, 110A.)Pass Fail Not RunZapped
3.2: Lugs at both ends of the power cables
and PGND cables are soldered or securely
crimped. Flat washers and spring washers
are securely and closely mounted on wiring
terminals.
Pass Fail Not RunZapped
4.Connection of Groundingcable to main site DC Earth
plate.
4.1: Grounding Cable for Cabinet shall be
properly terminated to DC Earthing Bus bar.
End to End connectivity of grounding cable to
Bus bar to Earthing pit shall be verified.
Pass Fail Not RunZapped
4.2: The lugs at both ends of the power
cables and PGND cables are soldered or
securely crimped.
Pass Fail Not RunZapped
4.3: The bare wires and lug handles at the
wiring terminals are tightly wrapped up with
insulating tapes or heat-shrinkable tubes.
Pass Fail Not RunZapped
4.4: Flat washers and spring washers are
securely and closely mounted on wiring
terminals.
Pass Fail Not RunZapped
5. Check the Surge Protectionunits connections and
specifications..
5.1: The Surge Protection Devices installed inRectifier Cabinet (TP48200A) shall be inhealthy state.
Pass Fail Not RunZapped
5.2: The SPD rating installed in Built-in powersystem of TP48200A Cabinet shall be as per
design.
Pass Fail Not RunZapped
5.3: Check Color of on front of SPD shall beGREEN, In case of RED/BLACK, it isdeclared to be faulty.
Pass Fail Not RunZapped
Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
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T04 Site Tagging and Labels.
Objective:
Verify that the Tagging and Labels of each new installed part /spare are proper.
Result:
PassFailNot RunZapped
Comment & Remark
Prerequisites
Check Tagging and Labels of each item for newly installed system / cabinet / cables etc.
Procedure Expected result Result
1. Labels / Taggingspecifications.
1.1: The labeling and tags of every iteminside both power & battery cabinet must bepasted as per delivered in systemaccessories package.
Pass Fail Not RunZapped
1.2: The Tags should be bold visible andpasted in printed form, Pass Fail Not RunZapped
1.3: The insulation of tags must be of goodquality and can sustain in the environmentalconditions.
Pass Fail Not RunZapped
1.4: Hard Plastic type tags pasted at theoutdoor routing of every cable if it is routedinside duct / GI flexible pipe.
Pass Fail Not RunZapped
2. Labels / Tagging of Cables(AC / DC / communication /
Alarm etc)
2.1: The Tags must be pasted at the bothends of each cable (AC/DC/Alarm/Signal)inside both cabinets TP48200A and IBBSDCB-600 cabinet.
Pass Fail Not RunZapped
3. Labels of DCB Batteries and
Alarm cables
- All installed DCB batteries are tagged withits battery cell number for each cell. Pass Fail Not RunZapped
- All alarm cables for every extended alarmmust be pasted with proper taggingseparately inside BTS and power system.
Pass Fail Not RunZapped
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Huawei Representative
Name:_____________________
Signature:__________________
Date:______________________
PTML Representative
Name:_____________________
Signature:__________________
Date:______________________
T05 TEST PROCEDURES
T05-01 Testing of Extended Alarms of TP48200A Rectifier from NOC
Num of Test Case EAS Alarm Test # 1Name of test Case Mains FailurePreset Conditions Alarm Testing at Wapda & D.G. Power shutdownTest Procedures 1) Check float voltages on CPMU screen.
2) Turn Off the Mains power supply from ACDB
3) Check MF Alarm signal observed at CPMU LED indicator.
4) Call to NOC for MF Alarm verification
5) Restore Wapda or D.G supply and check float voltages again.
Expected Results Mains Failure alarm reported to NOC.Test Results Pass / Fail
Num of Test Case EAS Alarm Test # 2Name of test Case Rectifier Major AlarmPreset Conditions Alarm testing at any Major fault occurs in rectifierTest Procedures 1) Check float voltages on CPMU screen and Alarm LED is OFF.
2) Unplug & remove any 2 modules (PSUs) from the rectifier.
3) Check alarm indication observed on CPMU
4) Call to NOC for Major Alarm verification
5) Connect the PSUs again with rectifier and check Alarm indication OFF.
Expected Results Rectifier Major alarm reported to NOC.Test Results Pass / Fail
Num of Test Case EAS Alarm Test # 3Name of test Case Rectifier Minor AlarmPreset Conditions Alarm testing at any Minor fault occurs in rectifier
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Test Procedures 1) Check float voltages on CPMU screen and Alarm LED is OFF.2) Unplug & remove one SPD unit from the rectifier.
3) Check alarm indication observed on CPMU
4) Call to NOC for Minor Alarm verification
5) Connect the SPD unit again with rectifier and check Alarm indication OFF.
Expected Results Rectifier Minor alarm reported to NOC.Test Results Pass / Fail
Num of Test Case EAS Alarm Test # 4Name of test Case Low Battery Volt AlarmPreset Conditions Alarm testing if DCB battery bank voltages are Low.Test Procedures 1) Adjust low battery voltage value to 48V from CPMU
2) Adjust float voltage value to 47.5V
3) Check low battery voltage indication on CPMU
4) Confirm alarm from NOC
5) Adjust low battery voltage value back to 46V from CPMU and float voltage to
53.5V
6) confirm alarm disappears on CPMU and NOC
Expected Results Low Battery alarm reported to NOC.Test Results Pass / Fail
Num of Test Case EAS Alarm Test # 5Name of test Case Heal Exchange FaultPreset Conditions Alarm testing if Temperature inside HPS48300 cabinet increased.Test Procedures 1) Open the door of rectifier cabinet and turn its fan off.
2) Call to NOC for Low Heat Exchg.alarm verification.
3) Again restore power supply of Heat Exchange Unit.
Expected Results Low Battery alarm reported to NOC.Test Results Pass / Fail
T05-02 Testing of Extended Alarms of DCB 600AH Battery Cabinet from NOC
Num of Test Case EAS Alarm Test # 1Name of test Case DC AirCon Fault AlarmPreset Conditions Alarm testing if DC Aircon of Battery Cabinet not working.Test Procedures 1) Check DC Aircon of BB Cabinet is in working condition.
2) Turn Off the breaker of DC AirCon form Rectifier unit.
3) Check AirCon fault Alarm signal at EMUA card against dedicated port #.
4) Call to NOC for AirCon Fault Alarm verification.
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5) Again Turn-On the breaker of DC Aircon and check Alarm indication OFF.
Expected Results AirCon Fault Alarm reported to NOC.Test Results Pass / Fail
Num of Test Case EAS Alarm Test # 2Name of test Case Door Switch AlarmPreset Conditions Alarm testing for Door of Battery CabinetTest Procedures 1) Check DC Aircon of BB Cabinet is in working condition.
2) Open the Door of Battery cabinet.
3) Check DSS Alarm signal at EMUA card against dedicated port #.
4) Call to NOC for DSS Alarm verification.
5) Again close the door of battery cabinet and check Alarm indication OFF.
Expected Results DSS Alarm reported to NOC.Test Results Pass / Fail
T05 Charging and Discharging
T05-01 Charging and Discharging of DCB Batteries
Objective:
Verify that the Batteries can be normally charged and discharged after the mains power supply.
Result:
PassFailNot RunZappedComment & Remark:
Prerequisites
The DCB batteries are well installed.
The mains power supply for the Rectifier TP48200A is working normally.
The BTS is working normally.
Procedure Expected result Result
1. Health check of battery
banks
1.1: PTML standard battery health check
template (attached) is attached with ATP
documents for battery testing.
Pass Fail Not RunZapped
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2. Voltage measurement of
batteries
2.1: Take the complete cell to cell voltage
readings before commencing battery test.
Pass Fail Not RunZapped
3. Battery heath check 3.1: Shutdown the AC Input supply of Rectifier
to take batteries on load
Pass Fail Not RunZapped
3.2: Check the batteries feeding power to load
after disconnection of AC power.
Pass Fail Not RunZapped
3.3: Take the complete bank & cell voltage
readings after every 30 minutes.
Pass Fail Not RunZapped
3.4: Check that tested battery backup for
cabinet is as per designed backup.
Pass Fail Not RunZapped
3.5: Is tested battery backup is up to/greater
than designed backup.
Pass Fail Not RunZapped
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T05-02 Battery Test:
BATTERY BANK TEST CHECKLIST
ank No: of Cell Float / Discharge Cell Voltages
1
Time (mins) :: Before Test 30 mins 60 mins 90 mins 120 mins 150 mins 180 mins Restore VoCell 1
Cell 2
Cell 3
Cell 4
Cell 5
Cell 6
Cell 7
Cell 8
Cell 9
Cell 10
Cell 11
Cell 12
Cell 13
Cell 14
Cell 15
Cell 16
Cell 17
Cell 18
Cell 19
Cell 20
Cell 21
Cell 22
Cell 23
Cell 24
Output Voltage
Output Current
Ambient Temp:
Observations: REMARKS ( GOOD / AVBAD )
Last Discharge O/P Voltage Discharge Time(Hrs)
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T06 Documentation Required:
Objective:
All Site related documentation and BOQ provided.
Result:
PassFailNot RunZapped
1. Equipment BOQ Available Not Available
2. Equipment Layout Available Not Available
3. DCB Battery Configuration / Connection layout Available Not Available
4. Power Parameters Available Not Available
T07 Annexure A:
Spare Type Supplier Type Marker Qty (as per BOQ)
AC Cable
ZRA-VV-0.6/1KV 4x16mm^2&100
ZRA-VV-0.6/1KV 4x16mm^2
DC Cable(Blue/Black)
60227IEC02(RV) 35mm^2
60227IEC02(RV) 35mm^2&02
60227IEC02(RV) 35mm^2&01
Ground Cable
60227IEC02(RV) 25mm^2&02
60227IEC02(RV) 25mm^2
60227IEC02(RV) 25mm^2&01
SPDLevel-B Surge Protection 60KA,8/20s,220V /225V-N - HUAWEI
1 Unit