Post on 14-Apr-2018
7/27/2019 Audit Sheet Step1
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TOP MANAGEMEN
0.2 0.4 0.6 0.8 1a)
5
b)
5
a)
10
b)
10
a)
5
b)
5
1
CLEANING OF
EQUIPMENT
MAIN BODY
Segregation and Placing of
Input & Good/Scrap/RW
materials on fixed locations,
Passage around the m/c,
Demarkation of Walking &
3
DESCRIPTION
FULLMARKS
SCORE
REMARKBAD POOR FAIR GOODEXCELL
ENT
AUDIT DATE:
QUALIFYING SCORE 90 85
AUDIT BY: SELF AUDIT [LEADER/OFFICER] DEPARTMENT HEAD
MARKS SCORED
ITEM
PASS (YES/ NO)
JISHU HOZEN AUDIT SHEETSTEP 1: INITIAL CLEANING
DEPARTMENT: AREA:
2
CIRCLE NAME: CIRCLE LEADER:
80
There should not be Dust, Oil,
Coolant, Debris & Mist on non
operating zone, M/c Guards,
Piping & Cabling including the
Hidden areas
All Abnormalities (Leaks,Splashing, Loose, Damage, Broken,
Missing, Vibration, Over heated etc.)
must be identified and Taged(White/ Red)
S SCORE
CLEANING OF
EQUIPMENT
SUB-ASSEMBLY
(Pneumatic,
Hydraulic,
Electrical &
Lubrication
Areas)
There should not be Dust, Oil,
Coolant, Debris & Mist on Sub -
Assemblies (Proximities, Motors,Spindles, Wires,Valves, Gauges,
Pipes, Hoses, Panel Box, Stirrer etc)
All Abnormalities (Leaks,Splashing, Loose, Damage, Broken,
Missing, Vibration, Over heated etc.)
in each parts must be identified
and Taged (White/ Red)
CLEANING OF
ACCESSORIES
& AROUND
THE
EQUIPMENT
There should not be Dust, Oil,
Coolant, Debris & Mist on
Accessories (Inspection Table, Hand
tools, Measuring Instruments &Gauges, Boards, Conveyors, Crane
etc) and around the m/c and no
unwanted materials to be kept
7/27/2019 Audit Sheet Step1
2/2
0.2 0.4 0.6 0.8 1a)
4
b)3
c) 2
d) 2
e) 4
f)3
g) 2
a) 10
b) 10
b) 20
ITEM NO 2 TOTAL
FULL
MARKS20 100
SCORE
BAD EXCELLEN
0.2 1
Shopfloor
Hardly
anything
done
Satisfactory
progress and
countermeas
taken
Personnel
All members
are not
showinginterest
All members
responsibilit
clearly defin& strictly
followed
ADDITIONAL COMMENTS / SUGGESTIONS:
Action Plan to remove the Tags
Cleaning Schedule
Action Plan for deficult for Easy
to CLRI
DISPLAY OF
INFORMATION,
ANALYSIS AND
ACTION PLANS
4
Abnormality List with Location,
7 Types, 5 Humen error &
Relation to the Cause & Effect
5
40
Do all of them Know how to do
the activity?
Before Photographs
Location wise Tag Matrix
Relation between Types of
Abnormality with Humen error
Do all of them understand the
motive of the Jishu Hozen?
5
AWARENESS
AND
INVOLVEMENT
OF
OPERATORS/TPM CIRCLE
MEMBERS IN
THE ACTIVITY
& KNOWLEDGE
OF THE
MOTIVE &
THEIRROLE
Are all of them participating in
the activity?
4
10 10 20
POOR FAIR GOOD
EVALUATION
LEVEL
MARKS =>
ITEM
1 to 4
5
Only Leader is
doing
Members are
doing the
easiest portionsonly
0.4
Most of the jobs
are performed
by members
SCORE
SHEET
0.6 0.8
Visible/ Major
points only
Areas
Maintained well
Most of the
points are
maintained well
1 3
HOW TO EVALUATE
ITEM DESCRIPTION
FULLMAR
REMARKBAD POOR FAIR GOODEXCELL
ENT