7/27/2019 Audit Sheet Step1

1/2

TOP MANAGEMEN

0.2 0.4 0.6 0.8 1a)

5

b)

5

a)

10

b)

10

a)

5

b)

5

1

CLEANING OF

EQUIPMENT

MAIN BODY

Segregation and Placing of

Input & Good/Scrap/RW

materials on fixed locations,

Passage around the m/c,

Demarkation of Walking &

3

DESCRIPTION

FULLMARKS

SCORE

REMARKBAD POOR FAIR GOODEXCELL

ENT

AUDIT DATE:

QUALIFYING SCORE 90 85

AUDIT BY: SELF AUDIT [LEADER/OFFICER] DEPARTMENT HEAD

MARKS SCORED

ITEM

PASS (YES/ NO)

JISHU HOZEN AUDIT SHEETSTEP 1: INITIAL CLEANING

DEPARTMENT: AREA:

2

CIRCLE NAME: CIRCLE LEADER:

80

There should not be Dust, Oil,

Coolant, Debris & Mist on non

operating zone, M/c Guards,

Piping & Cabling including the

Hidden areas

All Abnormalities (Leaks,Splashing, Loose, Damage, Broken,

Missing, Vibration, Over heated etc.)

must be identified and Taged(White/ Red)

S SCORE

CLEANING OF

EQUIPMENT

SUB-ASSEMBLY

(Pneumatic,

Hydraulic,

Electrical &

Lubrication

Areas)

There should not be Dust, Oil,

Coolant, Debris & Mist on Sub -

Assemblies (Proximities, Motors,Spindles, Wires,Valves, Gauges,

Pipes, Hoses, Panel Box, Stirrer etc)

All Abnormalities (Leaks,Splashing, Loose, Damage, Broken,

Missing, Vibration, Over heated etc.)

in each parts must be identified

and Taged (White/ Red)

CLEANING OF

ACCESSORIES

& AROUND

THE

EQUIPMENT

There should not be Dust, Oil,

Coolant, Debris & Mist on

Accessories (Inspection Table, Hand

tools, Measuring Instruments &Gauges, Boards, Conveyors, Crane

etc) and around the m/c and no

unwanted materials to be kept

7/27/2019 Audit Sheet Step1

2/2

0.2 0.4 0.6 0.8 1a)

4

b)3

c) 2

d) 2

e) 4

f)3

g) 2

a) 10

b) 10

b) 20

ITEM NO 2 TOTAL

FULL

MARKS20 100

SCORE

BAD EXCELLEN

0.2 1

Shopfloor

Hardly

anything

done

Satisfactory

progress and

countermeas

taken

Personnel

All members

are not

showinginterest

All members

responsibilit

clearly defin& strictly

followed

ADDITIONAL COMMENTS / SUGGESTIONS:

Action Plan to remove the Tags

Cleaning Schedule

Action Plan for deficult for Easy

to CLRI

DISPLAY OF

INFORMATION,

ANALYSIS AND

ACTION PLANS

4

Abnormality List with Location,

7 Types, 5 Humen error &

Relation to the Cause & Effect

5

40

Do all of them Know how to do

the activity?

Before Photographs

Location wise Tag Matrix

Relation between Types of

Abnormality with Humen error

Do all of them understand the

motive of the Jishu Hozen?

5

AWARENESS

AND

INVOLVEMENT

OF

OPERATORS/TPM CIRCLE

MEMBERS IN

THE ACTIVITY

& KNOWLEDGE

OF THE

MOTIVE &

THEIRROLE

Are all of them participating in

the activity?

4

10 10 20

POOR FAIR GOOD

EVALUATION

LEVEL

MARKS =>

ITEM

1 to 4

5

Only Leader is

doing

Members are

doing the

easiest portionsonly

0.4

Most of the jobs

are performed

by members

SCORE

SHEET

0.6 0.8

Visible/ Major

points only

Areas

Maintained well

Most of the

points are

maintained well

1 3

HOW TO EVALUATE

ITEM DESCRIPTION

FULLMAR

REMARKBAD POOR FAIR GOODEXCELL

ENT