TOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICE
Dec. 20171
CONTENT
Ⅰ PRODUCT INTRODUCTION
Ⅱ PRODUCT FEATURES
Ⅲ APPLICATION AND PROSPECT
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Ⅰ PRODUCT INTRODUCTION
The top drive device is a new type of oil drilling
i t l ti i d th t diti l tequipment, revolutionized the traditional rotary
table—Kelly stem drilling model, the drilling power
(AC and DC motor or hydraulic motor) from the rig
floor rotary table directly to the swivel, drilling string
driven by the top directly.
Drilling practice shows that the application of top
drive device can save drilling time by 20% to 25%,
and prevent sticking accidents. the economic p g
benefits are especially significant that it apply
especially for complicated drilling wells in horizontalespecially for complicated drilling wells in horizontal
and directional wells.
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Ⅰ PRODUCT INTRODUCTION
BOMCO is the first manufacturer to research &
develop the TDS in china, BOMCO made the first
DQ-60D top drive device in 1995.With 20 years
continuously research and development, a series of
top drive units with rated load of 600kN to 6750kN
have been developed. such as DC type, AC type,
hydraulics type etc, which are designed for different y yp g
requirements of drilling and workover rigs.
The whole process of product design and productionThe whole process of product design and production
is certified by ISO9001 and API Q1 quality
management system to ensure the quality of themanagement system, to ensure the quality of the
product is guaranteed. DQ-60D�TDS
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Ⅰ PRODUCT INTRODUCTION
Main adoption standardsAPI SPEC 8C 《Drilling and Production hoisting equipment》(PSL1&PSL2)API SPEC 7-1 《Specification for Rotary Drill Stem Elements》API SPEC 8C 《Drilling and Production hoisting equipment》(PSL1&PSL2)
API SPEC 7-2 《 Threading and Gauging of Rotary Shouldered Connections 》API RP 500 《 Recommended practice for classification of locations for
Electrical installation at petroleum Facilities 》SY/T6726 《 Top driving drilling system for oil drilling rigs 》S / 6 6 《 op d g d g syste o o d g gs 》SY/T6283 《 Health safe and environmental management system
guidelinge for oil and gas drilling 》
GB/T 3797 《 El t i l t l bli 》GB3836.1 《 Explosive atmospheres part 1: Equipment-General
requirements 》
GB/T 3797 《 Electrical control assemblies 》
GB/T 31049 《 T d i i d illi i t f il d illi i 》
q 》GB/T19190 《 Petroleum and natural gas industries. Drilling and
production hoisting equipment 》GB/T 31049 《 Top driving drilling equipment for oil drilling rigs 》
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Ⅰ PRODUCT INTRODUCTION
BOMCO Top Drive Products Series
Type Load level Drive type Remark
DQ60D
4500 kN(500 t ) DC d i iDQ60D1 4500 kN(500 ton) DC drivingDQ60D1
DQ60D2
DQ30/1800DBZ 1800 kN(200 t ) M t d iDQ30/1800DBZ 1800 kN(200 ton) Motor drive
DQ40/2250DB2250 kN(250 ton)
KDQ40/2250DB Offshore
AC driving
KDQ40/2250DB Offshore
DQ50/3150DB 3150 kN(350 ton)
DQ70/4500DBDQ70/4500DB4500 kN(500 ton)
HDQ70/4500DB Offshore
DQ90/6750DB 6750 kN(750 ton)DQ90/6750DB 6750 kN(750 ton)
DQ10/600Y 600 kN(65 ton) Hydraulic driving
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Ⅰ PRODUCT INTRODUCTION
Direct Drive Electric Top Drive
The TDS using 1set 420 kW hollow AC motor
DQ30/1800DBZ TDS
The TDS using 1set 420 kW hollow AC motor as power source, and directly drives the TDS center tube (main shaft) to drive drilling pipe for drilling; The maximum output speed is 300 r/min which has the characteristics of high torque and high speed; There is a side doubletorque and high speed; There is a side double guide and a slide block type guide pulley; suit for the requirements of hydraulic elevators; it
b d f d illi i ith i l 3000can be used for drilling rig with nominal 3000 meters drilling depth.The DC TDS has been applied in Daqing 30DB pp q g
automatic drilling rig , from rig site feedback , the TDS working with a good performance.
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Ⅰ PRODUCT INTRODUCTION
Direct Drive Electric Top Drive
DQ30/1800DBZ TDS
Rated load (elevator, main shaft) 1800 kN
DQ30/1800DBZ TDS
Rated power of main motor 420 kW
Max. continuous drilling torque 20 kN·m@200 r/min
Max. break down torque 40 kN·m
Main shaft speed range (stepless adjustable) 0~300 r/minp g ( p j )
Mud channel Φ64 mm,35 MPa
Max. drift diameter of back up tongs 190 mmMax. drift diameter of back up tongs 190 mm
Main body height 5.56 m
TDS VFD input power 600 V/50 Hz ACTDS VFD input power 600 V/50 Hz,AC
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Ⅰ PRODUCT INTRODUCTION
AC Electric Top Drive-- Single Motor
Th t d i d t i l AC i bl f
KDQ40/2250DB Top Drive device
The top drive adopts a single AC variable frequency
motor as a power source, and drives the top drive
center tube (main shaft) to drive drilling pipe for
drilling through gear deceleration; There is a side
single guide and slide block type guide tackle; The
hydraulic station is integrated with the top drive body;
It can be used for drilling rig with 4000 meters
nominal drilling depth.g p
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1、Product Introduction
AC Electric Top Drive-- Single Motor
KDQ40/2250DB T D i d i
Top Drive employs a single AC and variable
KDQ40/2250DB Top Drive device
frequency motor as the power source; the gear reduction can make the rod rotary drilling by d i i th t d i i dl ith d bl iddriving the top drive spindle;with double guide rail and roller guide block;and the large diameter mud channel is equipped with the remote controlmud channel is equipped with the remote control high-pressure ball valve;adapt to the drilling and sampling operation requirements of deepwatersampling operation requirements of deepwater survey ship.
It has been applied in the deep water survey pp p yship project.
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1、Product Introduction
TDS Model DQ40/2250DB KDQ40/2250DB
AC Electric Top Drive-- Single MotorTDS Model DQ40/2250DB KDQ40/2250DB
Drilling depth(114mm drill pipe)m 2500~4000� 2500~4000Rated loading kN(tons) 2250(250) 2250(250)
Max. continuous drilling torque N•m(lb-ft) 31400(23160) 30500(22495)
Max. breakout torque N•m(lb-ft) 53000(39090) 52000(38350)
Main shaft RPM 0~191� 0~186
Thread for Saver sub connect drilling pipe NC50� 8�5/8�REG
Back up tong Clamping range in 2��7/8~6��5/8 5~ 6�5/8�mm
Back-ups max diameter mm 216� 260
Mud channel mm/MPa Φ76/35� Φ105/35
Main motor rated power kW 1×315�kW 1×294�kWW ki h i ht ( h k) 4 85Working height ( hook)m 4.85�
Working height ( traveling block) m 5.36� 5.37
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1、Product Introduction
AC Electric Top Drive-double motor
DQ50DB DQ70DB DQ90DB TDS d i
The top drive adopts double AC and variable
DQ50DB、DQ70DB、DQ90DB TDS device
frequency motor as the power source, and the gear
reduction can make the rod rotary drilling by driving
the top drive spindle. The main motor adopts one-to-
one control,which can choose single motor or double g
one; with single guide rail and roller guide block; with
the hydraulic station on the ground the dual pump isthe hydraulic station on the ground, the dual pump is
for backup.
There have been many applications of top drive onThere have been many applications of top drive on
the onshore and offshore drilling rigs.DQ70DB顶驱装置
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1、Product Introduction
AC Electric Top Drive-double motor
Top drive model DQ50/3150DB DQ70/4500DB HDQ70/4500DB DQ90/6750DB
Nominal drilling depth m 3500~5000 4500~7000 4500~7000 6000~9000
Rated loading kN(tons) 3150(350) 4500(500) 4500(500) 6750(750)Rated loading kN(tons) ( ) ( ) ( ) ( )
Max. continuous drilling torque N·m(lb-ft) 46700(34444) 52600(38796) 58000(42779) 80000(59005)
Max. breakout torque N·m(lb-ft) 70000(51630) 78900(58194) 87000(64168) 140000(103259)
Brake torque N·m(lb-ft) 53000(39090) 53000(39090) 80000(59005) 100000(73756)
Spindle speeds range r/min 0~227 0~227 0~227 0~241
Thread for Saver sub connect drilling pipe NC50 NC50 NC50 NC50Thread for Saver sub connect drilling pipe NC50 NC50 NC50 NC50
Back up tong Clamping range in 2 7/8~6 5/8 2 7/8~6 5/8 2 7/8~6 5/8 2 7/8~6 5/8
Back-ups max diameter mm Φ216 Φ216 Φ216 Φ260
Mud channel mm/MPa Φ76/35 Φ76/35 Φ76/35 Φ102/52.5
Main motor rated power kW 2×280 2×315 2×350 2×450
Working height ( hook)m 5.5 5.52 5.52 6.45
Working height ( traveling block) m 5.965 5.985 5.985 6.91
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1、Product Introduction
Hydraulic Top DriveDQ10/600Y TDS device
The TDS is driven by two main hydraulic motors as
the power source, and the gear reduction can make
DQ10/600Y TDS device
g
the rod rotary drilling by driving the top drive spindle.
A hydraulic motor can compound with two main
hydraulic motors after the gear reduction,providing the
unloading power together; and with single guide rail
and roller guide block. It can provide hydraulic power
by hydraulic station of the drilling rig.
The overall structure is compact and light weight and
it can be used in the nominal drilling depth of 1000m
car or the trailer rigs. It has been used in Xinjiang
oilfield.
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1、Product Introduction
DQ10/600Y TDS D i
Hydraulic Top Drive
rating load(links、main shaft) 600 kN
DQ10/600Y TDS Device
rating power 110 kW
Max. continuous drilling torque 6.63 kN•m
Max. break-down torque 28.5 kN•m
Main shaft RPM(stepless) 0~140 r/minp
mud channel Φ64 mm,35 MPa
back-up tong Max. diameter 175 mmback up tong Max. diameter 175 mm
Max. working pressure of hydraulic system 30 MPa
working pressure of control system 16 MPaworking pressure of control system 16 MPa
working height(including traveling block) 4.2 m
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1、Product Introduction
Regular�Top�Drive�lifting�bail
balance de ice
main�motor/hydraulic�motor
power�swivel
balance�device
brake�device
gear�reducer(as�needed)mud�circulation�device
rotating head
cover
TDS�DEVICE Pipe handler
rotating�headrotating�locking�device
back-up�tong
li k tilti h iPipe�handler�system
links�tilting�mechanism
IBOP&control�systemlinksGuide�beam�&�
elevator(optional)pulley
Hydraulic�system
Electric controlElectric�control�system
Accessories
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CONTENT
Ⅰ PRODUCT INTRODUCTION
Ⅱ PRODUCT FEATURES
Ⅲ APPLICATION AND PROSPECT
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Ⅱ Product Features
BOMCO TDS universal features:
Lifti t i t t d d bl l d Lifting system using patented double-load channel structure, during the trip in and trip out , drill string load from the main bearing does not pass effectively extending the service life of thepass, effectively extending the service life of the main bearing With side-mounted split-jaw back up clamps, patented four point floating dies clamps drillpatented four-point floating dies clamps drill string for reliable holding. The back-up clamp can be used to complete the on-site replacement of Saver sub and IBOPreplacement of Saver sub and IBOP.Equipped pipe handing device with high degree of mechanization, Greatly reduce the labor intensity and danger level.labor intensity and danger level.Configure the remote control valve, in the event of well kick and blowout can quickly close the mud channel, make the well controll,operation more safer.
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Ⅱ Product Features
BOMCO TDS universal features
Breakes are equipped to assist with drill string orientation during directional drilling operations.H d li d t H d li t lHydraulic pump and motor, Hydraulic control valve group、seals、bearing ,etc. The key components using the western imported parts to ensure reliable operation .The control loop uses two sets of PLC to built the cold redundancy, set several safety y, yinterlock function to ensure safe and reliable operation. Running casing with link tilting mechanism Running casing with link tilting mechanism, can avoid the thread alternating and improve the effectiveness of drilling.
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Ⅱ Product Features
BOMCO TDS Universal Features
Cables and hydraulic hose using the quick coupling plug, convenient and quick .Modular design and packing, be easy to transport and rig up at rig site.
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Ⅱ Product Features
Direct-current (DC) TDS Features
The hollow motor directly drives the main shaft , infinitely variable speeds, simple t t d hi h t i i ffi istructure and high transmission efficiency. Main shaft with high RPM ,can meet requirements of high speed drilling .The short-time overload ability of the motor can be used to break out and easy to operate.pRotary head internal reserved hydraulic elevator rotary oil connection , to be adapt to the upgrading of pipe handing systemto the upgrading of pipe handing system.Control system can be seted in DCR or separate console.
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CONTENT
Ⅰ PRODUCT INTRODUCTION
Ⅱ PRODUCT FEATURES
Ⅲ APPLICATION AND PROSPECT
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Ⅲ、APPLICATION AND PROSPECT
As the first manufacturer of top drive products in China, BOMCO has rich practical experience of top drive in the design, manufacture and p ac ca e pe e ce o op d e e des g , a u ac u e a dapplication ,etc. BOMCO has hundreds of top drive specialist on expertise, manufacturing and field service.There are already several sets of top drive units keep operating in the oilThere are already several sets of top drive units keep operating in the oil field.
DQ‐60D1 DQ‐60D2 DQ10/600Y DQ70/4500DBKDQ40/2250DB HDQ70/4500DB DQ30/1800DBZ
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Ⅲ、APPLICATION AND PROSPECT
Load Rating (kN) Drive Form End User Track Record Remark
DQ-60D 4500 DC drive Shengli Oil Field 1
DQ-60D1 4500 DC driveChangqing Oil Field
Tuha Oil Field2
Tuha Oil Field
DQ-60D2 4500 DC driveChuandong Oil Field
CPTSC2
DQ10/600Y 600 H d li D i Xi ji Oil Fi ld 2DQ10/600Y 600 Hydraulic Drive Xinjiang Oil Field 2
DQ70/4500DB 4500 AC drive Changqing Oil Field 2
DQ70/4500DB 4500 AC drive 1 Rent
HDQ70/4500DB 4500 AC drive Shengli Oil Field 1
DQ90/6750DB 6750 AC drive 1
KDQ40/2250DB 2250 AC drive CNOOC 1
DQ30/1800DBZ 1800 AC Direct Drive Daqing Oil Field 1
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Ⅲ、APPLICATION AND PROSPECT
Baoji Oilfield Machinery Co., Ltd. (BOMCO) is a leading research & development manufacturing enterprise, affiliated to China National Petroleum Corporation (CNPC) for oil drilling and production equipments With the technological capability(CNPC), for oil drilling and production equipments, With the technological capability of research & development, BOMCO has been appointed by Chinese government to set up the National Oil & Gas Drilling Equipment Engineering and Technology Research Center.BOMCO TDS with independent intellectual property rights. We can develop the TDS as per the customer requirements to match the different working conditions . p q gwith perfect after-sales service system and support team, we are going to provide the 7day × 24 hours oversea service to clients.
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