TOP DRIVE DRILLING DEVICETOP DRIVE DRILLING … · API RP 500 《 Recommended practice for...

TOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICETOP DRIVE DRILLING DEVICE

Dec. 20171

CONTENT

Ⅰ PRODUCT INTRODUCTION

Ⅱ PRODUCT FEATURES

Ⅲ APPLICATION AND PROSPECT

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The top drive device is a new type of oil drilling

i t l ti i d th t diti l tequipment, revolutionized the traditional rotary

table—Kelly stem drilling model, the drilling power

(AC and DC motor or hydraulic motor) from the rig

floor rotary table directly to the swivel, drilling string

driven by the top directly.

Drilling practice shows that the application of top

drive device can save drilling time by 20% to 25%,

and prevent sticking accidents. the economic p g

benefits are especially significant that it apply

especially for complicated drilling wells in horizontalespecially for complicated drilling wells in horizontal

and directional wells.

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BOMCO is the first manufacturer to research &

develop the TDS in china, BOMCO made the first

DQ-60D top drive device in 1995.With 20 years

continuously research and development, a series of

top drive units with rated load of 600kN to 6750kN

have been developed. such as DC type, AC type,

hydraulics type etc, which are designed for different y yp g

requirements of drilling and workover rigs.

The whole process of product design and productionThe whole process of product design and production

is certified by ISO9001 and API Q1 quality

management system to ensure the quality of themanagement system, to ensure the quality of the

product is guaranteed. DQ-60D�TDS

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Main adoption standardsAPI SPEC 8C 《Drilling and Production hoisting equipment》（PSL1&PSL2)API SPEC 7-1 《Specification for Rotary Drill Stem Elements》API SPEC 8C 《Drilling and Production hoisting equipment》（PSL1&PSL2)

API SPEC 7-2 《 Threading and Gauging of Rotary Shouldered Connections 》API RP 500 《 Recommended practice for classification of locations for

Electrical installation at petroleum Facilities 》SY/T6726 《 Top driving drilling system for oil drilling rigs 》S / 6 6 《 op d g d g syste o o d g gs 》SY/T6283 《 Health safe and environmental management system

guidelinge for oil and gas drilling 》

GB/T 3797 《 El t i l t l bli 》GB3836.1 《 Explosive atmospheres part 1: Equipment-General

requirements 》

GB/T 3797 《 Electrical control assemblies 》

GB/T 31049 《 T d i i d illi i t f il d illi i 》

q 》GB/T19190 《 Petroleum and natural gas industries. Drilling and

production hoisting equipment 》GB/T 31049 《 Top driving drilling equipment for oil drilling rigs 》

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BOMCO Top Drive Products Series

Type Load level Drive type Remark

DQ60D

4500 kN（500 t ） DC d i iDQ60D1 4500 kN（500 ton） DC drivingDQ60D1

DQ60D2

DQ30/1800DBZ 1800 kN（200 t ） M t d iDQ30/1800DBZ 1800 kN（200 ton） Motor drive

DQ40/2250DB2250 kN（250 ton）

KDQ40/2250DB Offshore

AC driving

KDQ40/2250DB Offshore

DQ50/3150DB 3150 kN（350 ton）

DQ70/4500DBDQ70/4500DB4500 kN（500 ton）

HDQ70/4500DB Offshore

DQ90/6750DB 6750 kN（750 ton）DQ90/6750DB 6750 kN（750 ton）

DQ10/600Y 600 kN（65 ton） Hydraulic driving

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Direct Drive Electric Top Drive

The TDS using 1set 420 kW hollow AC motor

DQ30/1800DBZ TDS

The TDS using 1set 420 kW hollow AC motor as power source, and directly drives the TDS center tube (main shaft) to drive drilling pipe for drilling; The maximum output speed is 300 r/min which has the characteristics of high torque and high speed; There is a side doubletorque and high speed; There is a side double guide and a slide block type guide pulley; suit for the requirements of hydraulic elevators; it

b d f d illi i ith i l 3000can be used for drilling rig with nominal 3000 meters drilling depth.The DC TDS has been applied in Daqing 30DB pp q g

automatic drilling rig , from rig site feedback , the TDS working with a good performance.

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Direct Drive Electric Top Drive

DQ30/1800DBZ TDS

Rated load (elevator, main shaft) 1800 kN

DQ30/1800DBZ TDS

Rated power of main motor 420 kW

Max. continuous drilling torque 20 kN·m＠200 r/min

Max. break down torque 40 kN·m

Main shaft speed range (stepless adjustable) 0～300 r/minp g ( p j )

Mud channel Φ64 mm，35 MPa

Max. drift diameter of back up tongs 190 mmMax. drift diameter of back up tongs 190 mm

Main body height 5.56 m

TDS VFD input power 600 V／50 Hz ACTDS VFD input power 600 V／50 Hz，AC

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AC Electric Top Drive-- Single Motor

Th t d i d t i l AC i bl f

KDQ40/2250DB Top Drive device

The top drive adopts a single AC variable frequency

motor as a power source, and drives the top drive

center tube (main shaft) to drive drilling pipe for

drilling through gear deceleration; There is a side

single guide and slide block type guide tackle； The

hydraulic station is integrated with the top drive body；

It can be used for drilling rig with 4000 meters

nominal drilling depth.g p

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1、Product Introduction

AC Electric Top Drive-- Single Motor

KDQ40/2250DB T D i d i

Top Drive employs a single AC and variable

KDQ40/2250DB Top Drive device

frequency motor as the power source; the gear reduction can make the rod rotary drilling by d i i th t d i i dl ith d bl iddriving the top drive spindle；with double guide rail and roller guide block；and the large diameter mud channel is equipped with the remote controlmud channel is equipped with the remote control high-pressure ball valve；adapt to the drilling and sampling operation requirements of deepwatersampling operation requirements of deepwater survey ship.

It has been applied in the deep water survey pp p yship project.

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TDS Model DQ40/2250DB KDQ40/2250DB

AC Electric Top Drive-- Single MotorTDS Model DQ40/2250DB KDQ40/2250DB

Drilling depth（114mm drill pipe）m 2500～4000� 2500～4000Rated loading kN（tons） 2250（250） 2250（250）

Max. continuous drilling torque N•m（lb-ft） 31400（23160） 30500(22495)

Max. breakout torque N•m（lb-ft） 53000（39090） 52000(38350)

Main shaft RPM 0～191� 0～186

Thread for Saver sub connect drilling pipe NC50� 8�5/8�REG

Back up tong Clamping range in 2��7/8～6��5/8 5～ 6�5/8�mm

Back-ups max diameter mm 216� 260

Mud channel mm/MPa Φ76/35� Φ105/35

Main motor rated power kW 1×315�kW 1×294�kWW ki h i ht ( h k） 4 85Working height ( hook）m 4.85�

Working height ( traveling block) m 5.36� 5.37

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AC Electric Top Drive-double motor

DQ50DB DQ70DB DQ90DB TDS d i

The top drive adopts double AC and variable

DQ50DB、DQ70DB、DQ90DB TDS device

frequency motor as the power source, and the gear

reduction can make the rod rotary drilling by driving

the top drive spindle. The main motor adopts one-to-

one control,which can choose single motor or double g

one; with single guide rail and roller guide block; with

the hydraulic station on the ground the dual pump isthe hydraulic station on the ground, the dual pump is

for backup.

There have been many applications of top drive onThere have been many applications of top drive on

the onshore and offshore drilling rigs.DQ70DB顶驱装置

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AC Electric Top Drive-double motor

Top drive model DQ50/3150DB DQ70/4500DB HDQ70/4500DB DQ90/6750DB

Nominal drilling depth m 3500～5000 4500～7000 4500～7000 6000～9000

Rated loading kN（tons） 3150(350) 4500(500) 4500(500) 6750（750）Rated loading kN（tons） ( ) ( ) ( ) （）

Max. continuous drilling torque N·m（lb-ft） 46700(34444) 52600(38796) 58000(42779) 80000(59005)

Max. breakout torque N·m（lb-ft） 70000(51630) 78900(58194) 87000(64168) 140000(103259)

Brake torque N·m（lb-ft） 53000(39090) 53000(39090) 80000(59005) 100000(73756)

Spindle speeds range r/min 0～227 0～227 0～227 0～241

Thread for Saver sub connect drilling pipe NC50 NC50 NC50 NC50Thread for Saver sub connect drilling pipe NC50 NC50 NC50 NC50

Back up tong Clamping range in 2 7/8～6 5/8 2 7/8～6 5/8 2 7/8～6 5/8 2 7/8～6 5/8

Back-ups max diameter mm Φ216 Φ216 Φ216 Φ260

Mud channel mm/MPa Φ76/35 Φ76/35 Φ76/35 Φ102/52.5

Main motor rated power kW 2×280 2×315 2×350 2×450

Working height ( hook）m 5.5 5.52 5.52 6.45

Working height ( traveling block) m 5.965 5.985 5.985 6.91

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Hydraulic Top DriveDQ10/600Y TDS device

The TDS is driven by two main hydraulic motors as

the power source, and the gear reduction can make

DQ10/600Y TDS device

g

the rod rotary drilling by driving the top drive spindle.

A hydraulic motor can compound with two main

hydraulic motors after the gear reduction,providing the

unloading power together; and with single guide rail

and roller guide block. It can provide hydraulic power

by hydraulic station of the drilling rig.

The overall structure is compact and light weight and

it can be used in the nominal drilling depth of 1000m

car or the trailer rigs. It has been used in Xinjiang

oilfield.

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DQ10/600Y TDS D i

Hydraulic Top Drive

rating load（links、main shaft） 600 kN

DQ10/600Y TDS Device

rating power 110 kW

Max. continuous drilling torque 6.63 kN•m

Max. break-down torque 28.5 kN•m

Main shaft RPM（stepless） 0～140 r/minp

mud channel Φ64 mm，35 MPa

back-up tong Max. diameter 175 mmback up tong Max. diameter 175 mm

Max. working pressure of hydraulic system 30 MPa

working pressure of control system 16 MPaworking pressure of control system 16 MPa

working height（including traveling block) 4.2 m

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Regular�Top�Drive�lifting�bail

balance de ice

main�motor/hydraulic�motor

power�swivel

balance�device

brake�device

gear�reducer（as�needed）mud�circulation�device

rotating head

cover

TDS�DEVICE Pipe handler

rotating�headrotating�locking�device

back-up�tong

li k tilti h iPipe�handler�system

links�tilting�mechanism

IBOP&control�systemlinksGuide�beam�&�

elevator（optional）pulley

Hydraulic�system

Electric controlElectric�control�system

Accessories

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CONTENT




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Ⅱ Product Features

BOMCO TDS universal features:

Lifti t i t t d d bl l d Lifting system using patented double-load channel structure, during the trip in and trip out , drill string load from the main bearing does not pass effectively extending the service life of thepass, effectively extending the service life of the main bearing With side-mounted split-jaw back up clamps, patented four point floating dies clamps drillpatented four-point floating dies clamps drill string for reliable holding. The back-up clamp can be used to complete the on-site replacement of Saver sub and IBOPreplacement of Saver sub and IBOP.Equipped pipe handing device with high degree of mechanization, Greatly reduce the labor intensity and danger level.labor intensity and danger level.Configure the remote control valve, in the event of well kick and blowout can quickly close the mud channel, make the well controll,operation more safer.

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BOMCO TDS universal features

Breakes are equipped to assist with drill string orientation during directional drilling operations.H d li d t H d li t lHydraulic pump and motor, Hydraulic control valve group、seals、bearing ,etc. The key components using the western imported parts to ensure reliable operation .The control loop uses two sets of PLC to built the cold redundancy, set several safety y, yinterlock function to ensure safe and reliable operation. Running casing with link tilting mechanism Running casing with link tilting mechanism, can avoid the thread alternating and improve the effectiveness of drilling.

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BOMCO TDS Universal Features

Cables and hydraulic hose using the quick coupling plug, convenient and quick .Modular design and packing, be easy to transport and rig up at rig site.

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Direct-current (DC) TDS Features

The hollow motor directly drives the main shaft , infinitely variable speeds, simple t t d hi h t i i ffi istructure and high transmission efficiency. Main shaft with high RPM ，can meet requirements of high speed drilling .The short-time overload ability of the motor can be used to break out and easy to operate.pRotary head internal reserved hydraulic elevator rotary oil connection , to be adapt to the upgrading of pipe handing systemto the upgrading of pipe handing system.Control system can be seted in DCR or separate console.

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CONTENT




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Ⅲ、APPLICATION AND PROSPECT

As the first manufacturer of top drive products in China, BOMCO has rich practical experience of top drive in the design, manufacture and p ac ca e pe e ce o op d e e des g , a u ac u e a dapplication ,etc. BOMCO has hundreds of top drive specialist on expertise, manufacturing and field service.There are already several sets of top drive units keep operating in the oilThere are already several sets of top drive units keep operating in the oil field.

DQ‐60D1 DQ‐60D2 DQ10/600Y DQ70/4500DBKDQ40/2250DB HDQ70/4500DB DQ30/1800DBZ

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Load Rating (kN) Drive Form End User Track Record Remark

DQ-60D 4500 DC drive Shengli Oil Field 1

DQ-60D1 4500 DC driveChangqing Oil Field

Tuha Oil Field2

Tuha Oil Field

DQ-60D2 4500 DC driveChuandong Oil Field

CPTSC2

DQ10/600Y 600 H d li D i Xi ji Oil Fi ld 2DQ10/600Y 600 Hydraulic Drive Xinjiang Oil Field 2

DQ70/4500DB 4500 AC drive Changqing Oil Field 2

DQ70/4500DB 4500 AC drive 1 Rent

HDQ70/4500DB 4500 AC drive Shengli Oil Field 1

DQ90/6750DB 6750 AC drive 1

KDQ40/2250DB 2250 AC drive CNOOC 1

DQ30/1800DBZ 1800 AC Direct Drive Daqing Oil Field 1

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Baoji Oilfield Machinery Co., Ltd. (BOMCO) is a leading research & development manufacturing enterprise, affiliated to China National Petroleum Corporation (CNPC) for oil drilling and production equipments With the technological capability(CNPC), for oil drilling and production equipments, With the technological capability of research & development, BOMCO has been appointed by Chinese government to set up the National Oil & Gas Drilling Equipment Engineering and Technology Research Center.BOMCO TDS with independent intellectual property rights. We can develop the TDS as per the customer requirements to match the different working conditions . p q gwith perfect after-sales service system and support team, we are going to provide the 7day × 24 hours oversea service to clients.

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TOP DRIVE DRILLING DEVICETOP DRIVE DRILLING … · API RP 500 《 Recommended practice for...

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Transcript of TOP DRIVE DRILLING DEVICETOP DRIVE DRILLING … · API RP 500 《 Recommended practice for...