To be a Company of global repute in Aluminium Sector
VISION
MISSIONTo achieve growth in business with global competitive edge, providing satisfaction tothe customers, employees, shareholders
and community at large.
National Aluminium Company Limitedwas incorporated in 1981, as a Public Sector Company,
under the Ministry of Mines.
The total Capital Cost of Rs. 2408 crore was funded through
Govt. of India contribution : Rs 1289 crore
Euro-dollar loan froma consortium of International Banks : Rs 1119 crore
LANDMARK EVENTSFoundation-stone laid by Late Smt. Indira Gandhi – March 1981
Commissioning of the Units : September 1985 - March 1987
Commencement of Aluminium Sale – May 1987
Commencement of Alumina Export – January 1988
London Metal Exchange Registration – May 1989
Dedicated to the Nation by Late Shri Rajiv Gandhi – June 1989Achieved Zero-debt Status – September 1998Equity capital restructuredfrom Rs.1288.62 crore to Rs.644.31 crore – March 1999
EXPANSIONS UNDERTAKENNalco has implemented a major capacity expansion
project of Rs 3700 crore funded throughInternal accruals : Rs 3400 croreLoans : Rs 300 crore
Bauxite December ’96 December ’99From 24,00,000 tpato 48,00,000 tpa
Alumina December ’96 March ’01From 8,00,000 tpato 15,75,000 tpa
Aluminium February ’98 June ’04From 2,30,000 tpa (scheduled)to 3,45,000 tpaPower February ’98 February ’04From 720 mwto 960 mw
SALIENT FEATURESAdvanced Technology (Sourced from Pechiney, France)
Integrated OperationsCaptive ResourcesWorld Class ProductsInternational Linkages in Technology & Market Well-trained ManpowerSound Financial ManagementCare for Ecology & EnvironmentSelf-funded ExpansionsExpertise in Project Management
LOCATIONS
New DelhiJaipur
Silvasa
Bhiwandi Visakhapatnam
DamanjodiBhubaneswar Paradeep
Angul
Kolkata
Mumbai
Registered Office
Regional Offices
Production Centres
Ports
Bauxite Mines
Stockyards
Bangalore Chennai
BAUXITE MINESLocated on Panchpatmali Hills in Koraput district of Orissa
Fully mechanized open-cast mines, in operation since 1985
Serve feed-stock to Alumina Refinery
Ore transportation through 14.6 km long cable belt conveyor
310 million tonnes deposit estimated
Initial Capacity : 24,00,000 tpy
Expanded Capacity : 48,00,000 tpy
4816762
2834189
4777003
3522059
28224641999-00
2000-01
2001-02
2002-03
2003-04
PRODUCTION OF BAUXITEin tonnes
Cumulative Production Since Inception 44.5 million tonnes
ALUMINA REFINERY
Located at Damanjodi in Koraput districtIn operation since 19863 production streams, each of 5.25 lakh tpy3x18.5 mw co-generation of power
Initial Capacity : 8,00,000 tpyExpanded Capacity : 15,75,000 tpy
One among the top ten alumina refineries in the world
PRODUCTION OF ALUMINAin tonnes
886000
939000
1113000
1480600
1550100
1999-00
2000-01
2001-02
2002-03
2003-04
Cumulative Production Since Inception 14.6 million tonnes
ALUMINIUM SMELTER
Located at Angul in Orissa
Integrated Casting & Rolling facilities
Energy-efficient State-of-the-art Pechiney technology (France)
In operation since 1987
Initial Capacity : 2,18,000 tpy
Expanded Capacity : 3,45,000 tpy
PRODUCTION OF ALUMINIUMin tonnes
212663
230516
231674
244708
298208
1999-00
2000-01
2001-02
2002-03
2003-04
Cumulative Production Since Inception31,07,000 tonnes
CAPTIVE POWER PLANT Located close to Smelter
Captive rail system for coal transport from Talcher Coalfields
Feeds uninterrupted power to Smelter
Connected to State Grid for sale of surplus power
Initial Capacity : 600 mwExpanded Capacity : 960 mw
5122
4292
3970
3833
39851999-00
2000-01
2001-02
2002-03
2003-04
POWER GENERATIONin million units
Cumulative Production Since Inception 60,935 million units
PORT FACILITIESLocated on the inner harbour of Visakhapatnam PortMechanized storage and ship handling facilities for exporting alumina and importing caustic soda Capacity to store 75,000 tonnes of alumina and 30,000 tonnes of caustic sodaCan handle up to 1 million tonnes of alumina export per year
PRODUCTS
ALUMINA ALUMINIUM METAL
Calcined Alumina
Alumina Hydrate
Speciality Aluminas & Hydrates
Detergent Grade Zeolite
Standard Ingots
Sow Ingots
Wire Rods
Billets
Cast Strips
Cold Rolled Sheets
ROLLED PRODUCT UNIT100% Export Oriented Unit
Located close to the Smelter Plant at AngulAcquired from IAPL in March 2000
Capacity : 50,000 tpy
Product Mix : Aluminium Alloy Coils & Sheets
Rolling Mills Completed : April 2002
Product Launched : November 2002
Caster Commissioning : Approval of revised cost of Rs 398.36 crore awaited
GLOBAL MARKETAlumina Export
USA Georgia IranChina Russia AustraliaIndonesia UAE
Aluminium ExportItaly Bahrain GermanyChina Philippines PakistanSri Lanka Nepal BangladeshMyanmar Thailand MalaysiaSingapore Indonesia Hong KongTaiwan South Korea UAE Japan TurkeyUSA Vietnam
EXPORT OF ALUMINAin tonnes
479620 495723
670120
1037287
916196
1999-00 2000-01 2001-02 2002-03 2003-04
95185
120173 118868114082
106283
123094107302
135193129718
166650
1999-00 2000-01 2001-02 2002-03 2003-04
ExportDomestic
SALE OF ALUMINIUMin tonnes
1031.65
1314.21204.43
1515.65
1717.27
1999-00 2000-01 2001-02 2002-03 2003-04
EXPORT EARNINGRs in crore
2142.322408.6 2385.67
2739.67
3339.04
1999-00 2000-01 2001-02 2002-03 2003-04
SALES TURNOVERRs in crore
655.83
409.35
520.92
735.59
511.53
PROFIT AFTER TAXRs in crore
1999-00 2000-01 2001-02 2002-03 2003-04
Provisional
PRODUCTION TARGETS
48,00,00048,16,762Bauxite (MT)
58005122Power (MU)
3,48,0002,98,208Aluminium (MT)
15,60,00015,50,100Alumina (MT)
Targets for2004-05
Actual2003-04
Item
SALES TARGETSin tonnes
3,48,0002,96,368Total Metal Sale
1,74,0001,66,650Domestic Metal Sale
1,74,0001,29,718Aluminium Export
8,83,0009,61,196Alumina Sale
Targets for 2004-05
Actual2003-04Item
MoU WITH MINISTRY OF MINES
YEAR SCORE GRADE1999-00 1. 42 Excellent2000-01 1.472 Excellent2001-02 1.50 Excellent2002-03 1.427 Excellent2003-04 1.452 Excellent
(expected)
RESEARCH & DEVELOPMENTThe R & D Centres at Angul and Damanjodi are recognized by Ministry of Science and Technology, Govt. of India
Thrust AreasProcess improvementEnergy conservationPromotion of indigenous technologiesCommercial utilization of industrial wastes
Patents Granted : 02Process for Precipitation of Alumina Hydrate with superior purity & fineness
Preparation of Low Soda, High Alpha Thermally Reactive Alumina
Patents Awaited : 08
ENVIRONMENT POLICYIn recognition of the interests of the society in securing
sustainable industrial growth, compatible with a wholesome environment, Nalco affirms that it assigns high importance to promotion and maintenance of a
pollution-free environment in all its activities.
MeasuresUse of eco-friendly processes Use of latest equipments and facilitiesfor treatment of emissions and effluentsCreation of green belts around mines, plants and facilitiesRehabilitation of mined out areasSafe disposal of industrial wastes like fly ash and red mudDust suppression in mines and other material handling areasTreatment and recycling of waste water
ENVIRONMENT PROTECTION
1702
814 3064
1122
Executive
Supervisors
Skilled
Unskilled &semiskilled
Total 6702
SC/ST Representation 2312*Land displaced persons 1655Physically Handicapped 59Women Employees 277
Human Resourcesas on 31.03.2004
* Every third employee is SC or ST
SOCIAL SECTOR ACTIVITIESThrust Areas
Rehabilitation of displaced familiesSchemes for income & employment generationRural drinking water supplyRural roads & communicationDevelopment of Educational InstitutionsHuman & Animal Health Care Programmes Promotion of agriculture & social forestryEncouragement to sports, art & cultureDevelopment of public places & heritage sitesRelief & assistance during natural calamities
DIVIDENDRs in crore
337.45386.5960520.9202-03224.61257.7240409.3501-02224.61257.7240655.8300-01112.30128.8620511.5399-0067.3877.3212248.2598-99
Govt. of India’s shareTotal dividend% of
dividendProfit after
taxYear
Total dividend payouts since beginning : Rs 1490.93 crore
CONTRIBUTION TO PUBLIC EXCHEQUERRs in crore
Through payment of taxes, duties, royalties, dividends etc.
867.12
128.77
738.35
2001-02
811.47
134.30
677.17
2002-03
700.86623.03470.17Total
118.11104.8584.76State
582.75518.18385.41Central
2000-011999-001998-99
Cumulative Contribution since inception
To the Central Govt. : Rs 4755.85 crore
To the State Govt. : Rs 1133.27 crore
CORPORATE RECOGNITIONSA Super Star Trading House
Registered with London Metal Exchange
All Production Units ISO 9002 & ISO 14001 Certified
A Mini Ratna PSU
AWARDS & ACCOLADESIndira Priyadarshini Vrikshamitra Award (1994)Indira Gandhi Paryavaran Puraskar (2000)CAPEXIL Export Awards for last 16 yearsTop Export Award of EEPC for last 3 yearsFIEO’s Niryat Shree Award for last 2 yearsIndira Gandhi Rajbhasa Award (1993 & 1995)Environment Promotion & Pollution Control Awards from FIMI, FICCI & Orissa State Pollution Control Board
2nd PHASE EXPANSIONProposal for further expansion of production
capacities is under consideration of Govt. of India
UNIT EXPANSION TO COST(in Rs)Bauxite Mines 63,00,000 tonnes 72.27 croreAlumina Refinery 21,00,000 tonnes 1258.02 croreAluminium Smelter 4,60,000 tonnes 1609.41 crorePower Plant 1200 MW 1151.81 crore
Total Cost : Rs 4091.51 crore
LOOKING AHEADAluminium holds great promise in the industrial development of the country, in view of large-scale availability of bauxite and growing demand for aluminium.
Further expansion of alumina and aluminium production capacities
Tolling of alumina for production of metal in energy-surplus countries and joint venture projects abroad
Setting up of export-oriented alumina refinery, based on east coast bauxite
Manufacturing of inputs / raw materials like CP coke, caustic soda, aluminium fluoride, coal tar pitch
Creation of production facilities for automobile components and other value-added products
Nalco envisages
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