TEXTILE TEXTILE is defined as panorama of products right from FIBRE to GARMENTIt is the oldest industry in the world which has influenced human mankind from ages.It is also one of the main contributors to Economy of country .It has also influenced research and development of Technology
Constituents of Textile Industry FIBRE : Natural and Man made
YARN : Normal and Fancy
FABRIC : Woven , Knit and Non-woven
GARMENT : Functional and Decorative
TECHINICAL : Special purpose in respective TEXTILE field
CONSUMER : Comfort , Value addition
Constituents of Textile IndustryMACHINES : Up gradation in machine Technology (performance) , designs.Material :Fibers , Dyestuffs, Chemicals
Man Power: Qualified technicians and Admin. staff , Training ,carrier development Money : Easy and adequate finance (TUF) Management : Qualified Management , global exposure , modern techniques
Development FIBRES :- Structural Modification rearrangement, additional functional group ,Surface modification)YARN : Blending for additional properties , Fancy effectsFABRIC : Derivatives of Weaves , Surface Ornamentation, Sp. Chemicals
Development GARMENT : Functional Improvement Quality parameters , enhancement Special applications CONSUMER : High quality at low price. VALUE to customer and not PRICE
HISTORY of TEXTILE TEXTILE dates back to Stone Age around 1,00,000 years ago where as cptton use dates goes back to 7,000 B.C.Ancient Egypt FlaxAncient India CottonAncient ChineSilkAncient Japan Hemp, Bark fibers
Classification of Textile
COTTON FIBRE
SILK
POLYESTER, RAYON
Scanning Electron Microscope image of Textile fibre
Bale opening Mixing Blow- room Speed Frame Drawing Carding Combing)
Ring Frame Doubling FIBRE TO YARN
Winding Warping Sizing
Weaving Draw-in & Knotting
Wet Processing Gray Fabric Bleaching Dyeing
Printing Finishing
Packing
Recent Development /additions NATURAL FIBRE Corn Fiber : A New Fiber on HorizonModal: Fibre to FabricAlginate fibre harnessing natures absorbencySea-grass naturally stain resistant, anti-static and hardwearing so it can be used in most areas of the home except stairs.
Modal Corn Fibre
Fibre compositespolypropylene/natural fibre composites Cotton 0 wt% (a) to 30 wt % (d)
Modification of Natural FibreIn order to develop composites with better mechanical properties and environmental performance, it is necessary to impart hydro-phobicity to the natural fibres by chemical reaction with suitable coupling agents or by coating with appropriate resins.
Modification of Natural FibreThe characteristics of natural fibre composite areAttractive natural lookCan be painted, polished or laminatedWater proof with minimum surface absorptionEconomicalStrong and rigidEnvironment-friendly
Advanced Carbon Composites (natural Carbon)
Carbon fibres are very expensive and can give galvanic corrosion in contact with metals. They are generally used together with epoxy, where high strength andstiffnessare required, i.e. race cars, automotive and space applications, sport equipment.
Modification of Man Made FibresThe super fibre with new performance
High touch fibres
Progression of high-tech fibres
New high-tech fibres and shin-gosen
Cellulosic man-made fibres
Fibers for the next millennium
PET StructurePTT StructurePolyester Fibers - Positive
Enlarged photograph of the Y-shaped modified cross-sectional construction of Triactor
SpandexSpandexorelastaneis asynthetic fibreknown for its exceptionalelasticity. It is strong, but less durable than non-synthetic competitor, naturalLatex.
It is apolyurethane-polyureacopolymer
Spandex fibres are produced in four different ways:
1) Melt extrusion,2) reaction spinning,3) solution dry spinning, and 4)solution wet spinning.
Apparels spandex fibres. Compression Garmentssuch as: Foundation garments Motion capture suits
SpandexLycra SpandexThe premiere synthetic stretch fabric, lycra spandex is the trade name for DuPont's version of the long-chain polymeric fibre.
Cut-resistant gloves
KevlarKevlar is a manmade organic fibre, ( para-aramid synthetic fibre ).
A combination of properties for high strength with low weight, high chemical resistance, and high cut resistance.
Kevlar is also flame resistant; does not melt, soften, or flow; and the fibre is unaffected by immersion in water.
Kevlar
KevlarKevlar 29Kevalr 129 Spectra TWARON DYNEEMA development in Kevlar Under water, Kevlar is 20 times stronger than steel.Windsurfing sails that can withstand the force of 60 mph winds and don't rip easily are made of Kevlar. Police wear bulletproof vests made of Kevlar.
Modification in yarnsBamboo fibre yarns have particular and natural functions of anti-bacterial, bacteriostasis and deodorization, extremely soft , high water absorption, bright. Because the bamboo fibres functions as anti-bacterial, extremely soft...bamboo yarns are suitable for Inner wear, T-shirts, Bed linen, Towels, Bath robes, Bedding, Summer clothing, Sweater and Home textiles...Milk Protein Fiber Yarns , soybean protein fibre yarnTo make protein fibre, new bio-engineering technique is used . It combines the advantages of natural fibre and synthetic fibre. The protein fibre is a kind of fresh fibre with healthy function Easier to care ,More comfortable , More colorful , More diversified , Easier to care
Modification in yarnsBi-component yarns: an innovation and emerging textile technologyIn Properties and Performance of Textiles, knowledge and understanding of innovations and emerging textile technologies and their applications is needed for enhancement performance.
Bicomponent yarnscore and sheath bi-component side-by-side bi-component
SMART FABRICS SMART FABRICS DRIVERS Sensors Sensor-based devices Conductive fibres Conductive pressure-sensing fabric
SMART FABRICS Retroflectivessmart costumes: smart textiles and wearable technologies in pervasive computing environments
FASHION AND ENTERTAINMENT
Basic embedded apparel Solar technology Heating fabrics Light-embedded garments Energy storing fabrics
NanofibersThe name derives from the nanometer, a scientific measurement unit representing a billionth of a meter, or three to four atoms wide.
Nano-fibers are an exciting new class of material used for several value added applications such as medical, filtration, barrier, wipes, personal care, composite, garments, insulation, and energy storage.
Nanofibers
NanofibersNanotechnology is used in the interior design fabrics industry for stain and moisture resistance as well as microbial properties. A water-resistant textile thatnever gets wet.
Nanofibers are also used in medical applications, which include, drug and gene delivery, artificial blood vessels, artificial organs, and medical facemasks. For example, carbon fibre hollow nano tubes, smaller than blood cells, have potential to carry drugs in to blood cells
Why Plasma Treatment of Textiles ? It is a surface treatmentDoes not affect the bulk propertiesVersatile and uniform treatment Environmental friendly process
Hydrophilic enhancement for improving adhesive bonding
Removing the surface hairiness in yarn.
Scouring of cotton, viscose, polyester and nylon fabrics.
Anti-bacterial fabrics by deposition of silver particles in the presence of plasma.
Room-temperature sterilization ofmedical textiles.
FOAM DYEINGSOLVENT DYEINGBLEND DYEINGINK-JET PRINTINGDIGITAL PRINTING PROCESS
DEVELOPMENT IN TEXTILE MACHINERY SPINNING : Open end spinning - ( rotor spinning) Air jet spinning - (Twin spinner & Vortex spinner) Flash spinning (synthetic fibres) Dispersion Spinning (synthetic fibres)
3D-Weaving
3D-Weaving is a complete new concept in case of weaving. The first method of 3D woven fabric denotes 3 Dimensional fabrics, that is length, width and breadth.
In 3 Dimensional fabrics, the thickness is an important criterion. Ordinary fabrics also have length, width and breadth, but in the 3 Dimensional fabrics, the thickness is much more than ordinary fabric.
Application of 3D Weaving FabricA new method has been developed for the manufacture of bifurcated prosthesis used in medical applications and they are used to replace the defective blood vessels in patients so as to improve blood circulation.Materials such as nylon, Teflon, orlon, stainless steel, glass, and Dacronpolyester fibrehave been found to be highly suitable for the manufacture of prosthesis.
SOFT WARES HRM : Human Resource Management CRM : Customer Relationship ManagementERP :Enterprise resource planning.SRP :The Single Responsibility PrincipleSAP :"Systems Applications and Products.WCP : Weaving Software on the Cheap3D Fashion Design SoftwareDye House Management & Control Centre
S.P.GADGE: 9822571290
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