REBAR PROCESSING EQUIPMENT
What is the need?Growth in Industrial technology
consequently increases the demand and need for new equipments.
Rebar processing machines constitute a large portion of this new advanced equipment.
The choice of the processing method depends on the property requirements, cost factor consideration and future applications prospects.
OPERATIONS ON REBARS
CUTTINGBENDING TYING
EQUIPMENT FOR CUTTINGElectric rebar cutter.Heavy duty rebar cutter.Wire rope cutters.Rebar cutting shear.
Electric rebar cutterCUTTING CAPACITY: UPTO
16MM RODS.Can cut high tensile bars &
bolts.Adjustable head- turns 180
degrees. Charging Time 25 minutes. With fully-charged battery:
Cuts 75 pc, diameter 16 mm.Cuts 110 pc, diameter 13 mm.
HEAVY DUTY REBAR CUTTERCan cut bars of diameter
up to 42mm.Cutting capacity: 3-6pcs at
a timeInterior electric-motor: not
to be exposed to rainOil bathed lubrication
gears: Being operated in smooth and less noise
None sticking of crank after a long period of non-use
Simple & easy to use: one-touch type
Wire rope cuttersCuts steel core wire
rope to the given specification.
Blade construction: high-speed steel with titanium coating.
Cutting capacity: 1.5mm-20mm wire rope.
Cutting time: 8 seconds.Adjustable head: turns
180 degrees.Weighs just 6.3kg.
REBAR CUTTING SHEARRebar Cutting Shear is
specifically designed for processing large volumes of rebar on a regular basis.
Also used to process light scrap like pipe, angle iron, channel iron etc.,
Upper and lower jaws are designed in such a way that it holds the rebar in position.
Raking tines helps the operator to separate uncut rebar or condense cut piles.
EQUIPMENT FOR REBAR BENDING
Electric automatic rebar bending machine.
Spiral hoop radius bender.
ELECTRIC AUTOMATIC REBAR BENDERMax bending capacity is
up to 32mm rebar of 650 N/mm2 strength.
Length of the roller conveyor approx - 12 meter
Dimensions are 1×1×0.45 mRoller outer diameter -
110 mmSpeed of the roller drive -
20 m/secWorking height - 1 meter
SPIRAL HOOP RADIUS BENDERDesigned for spiral production
and to radius large diameter bars.
Equipped with 2 driving rolls and one adjustable centre idler roll for diameter adjustment
Capacity: Upto 32mm Rebar (Gr. 60)
Dual Speeds: 20 or 30 RPMMinimum ring diameter: 7”,
depending on bar diameter, unlimited maximum.
Machine weight: Approx. 370 kgs
Machine size: Approx. 32” x 28” x 37” H
Electric cutting and bending machineIt’s a portable
combination of both cutting and bending.
Cutting speed is 3 sec and bending speed for 180 degree bend is 7 sec.
Max capacity for cut and bend is upto 16mm dia rebar.
It’s fast and easy to use, there is no changing of attachments
EQUIPMENT FOR TYINGManual rebar tying machine.Automatic rebar tying machine.
MANUAL REBAR TYING MACHINETo cut, twist and tie
rebar in place.Low cost, simple tool
with virtually NO maintenance.
Works in all weather and conditions.
Weight: 1.5lbs (0.68 kgs)Dimensions: 12"(L) x 1"(W) (300mmx25mm).
Can tie any combination of bar sizes.
AUTOMATIC REBAR TYING MACHINECan tie bars of size upto
32 mm.Tying speed 1.6 seconds
per tie.Torque Adjustment0-9
(increases wire tie tightness).
Each wire spool ties 120-200 rebar’s, depending on the rebar sizes.
CONCLUSIONSEnsures high volume of production in minimum
time.
Wastage of steel is minimum, as steel in coils are used for Stirrups and for Cutting and bending rods below 12mm.
There is no necessity to provide large working and storing area, labour camp and security for materials.
Creates centralized activity for multiple locations.
REFERENCESGENSCO EQUIP.[ www.genscoequip.com]BENNER-NAWMAN, INC
[BNRebarTools.com]STANLEY LABOUNTY [www.stanley-
hydraulic-tools.com]SIMA REBAR PROCESSING
[www.simasa.com]MASTERS OF STEEL [www.stemapedex.com]KODI KIPPLING FLAT MATS
[kodikippling.com]MEP REBAR MACHINERY[www.mep.com]
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