Gas Separation system Name: Hussain Abbas Qassim Ashoor
ID: 20090222Supervisor: David Krause
Senior Project 2014
Index
• Project objectives
• Introduction
• Tasks reviews
• Gantt Chart
• Difficulties and recommendations
Project objectives
Making a prototype to demonstrate a separation
system plant.
Implementing what was learned
Designing a PCB circuit
Write a PLC code program and Mbed
Introduction
• The project idea
• Company conflicts
• Improving the project idea
The project idea
PFD (Process Flow Diagram)
Oil Well Pump
Oil Well Pump is a part of the gas separation system and operated by Tatweer Petroleum.
Separation system plant
Where the gas separates from oil and sent to stores.
Stores Here were stores the oil and gas to be deliver to the Companies
Banagas StoreBapco
Store
Boiler
Boiling the un wanted water
Company conflicts
PLC used in the Company is Rslogix 500
There are no budget
Limited equipment
No workshop in the Company for students
Improving the project idea
• Simulation
• Mbed program
• Ultrasonic sensor, Temperature sensor, Level sensors and
Gas sensor
• Control panel and SCADA program.
Tasks Reviews
Planning• Solid worksDesigning any mechanical part
•Ms VisioDesigning the PFD process flow diagram
• MS projectDoing the Gantt chart (what to do)
•Ms Power PointDesigning the Control Panel
Boiler TankDesigned at Solid Works
Built in Building 34
Ventilation 3D Concept
Control Panel
25 %
Building (Fabrication)
Building (Fabrication)
Building (Fabrication)
7-segment circuit
Mbed, Comparator and switch regulator Circuit
PCB
Relay Circuit and PCB
PCB before soldering
PCB soldered
Relay PCB in the project
Ultrasonic SensorConnection and teaching mode
ProgrammingPLC Program (RSlogix5000)
Mbed Program (Micro Controller)
Factory Talk View (SCADA)
Separation System Block Diagram
Control Panel
SCADA
Fans
Pumps
LCD
Level Sensor
Ultrasonic Sensor
Temperature Sensor
7-segment
Buzzer
PLC
Mbed
Mbed
SCADA Stands for (Supervisory Control and Data Acquisition)
Gantt Chart MS Project
Old Gantt Chart
New Gantt Chart
Difficulties
Recommendation
•The company conflicts
•Building the project on my own budget
•Ultrasonic sensor
•Using better PLC module which could produce more than 205mA
•Adding various sensors such as (pressure sensor and flow meter),
also use better equipment to make the project with high quality
Demonstration
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