Gas Separation system Name: Hussain Abbas Qassim Ashoor

ID: 20090222Supervisor: David Krause

Senior Project 2014

Index

• Project objectives

• Introduction

• Tasks reviews

• Gantt Chart

• Difficulties and recommendations

Project objectives

Making a prototype to demonstrate a separation

system plant.

Implementing what was learned

Designing a PCB circuit

Write a PLC code program and Mbed

Introduction

• The project idea

• Company conflicts

• Improving the project idea

The project idea

PFD (Process Flow Diagram)

Oil Well Pump

Oil Well Pump is a part of the gas separation system and operated by Tatweer Petroleum.

Separation system plant

Where the gas separates from oil and sent to stores.

Stores Here were stores the oil and gas to be deliver to the Companies

Banagas StoreBapco

Store

Boiler

Boiling the un wanted water

Company conflicts

PLC used in the Company is Rslogix 500

There are no budget

Limited equipment

No workshop in the Company for students

Improving the project idea

• Simulation

• Mbed program

• Ultrasonic sensor, Temperature sensor, Level sensors and

Gas sensor

• Control panel and SCADA program.

Tasks Reviews

Planning• Solid worksDesigning any mechanical part

•Ms VisioDesigning the PFD process flow diagram

• MS projectDoing the Gantt chart (what to do)

•Ms Power PointDesigning the Control Panel

Boiler TankDesigned at Solid Works

Built in Building 34

Ventilation 3D Concept

Control Panel

25 %

Building (Fabrication)

Building (Fabrication)

Building (Fabrication)

7-segment circuit

Mbed, Comparator and switch regulator Circuit

PCB

Relay Circuit and PCB

PCB before soldering

PCB soldered

Relay PCB in the project

Ultrasonic SensorConnection and teaching mode

ProgrammingPLC Program (RSlogix5000)

Mbed Program (Micro Controller)

Factory Talk View (SCADA)

Separation System Block Diagram

Control Panel

SCADA

Fans

Pumps

LCD

Level Sensor

Ultrasonic Sensor

Temperature Sensor

7-segment

Buzzer

PLC

Mbed

Mbed

SCADA   Stands for (Supervisory Control and Data Acquisition) 

Gantt Chart MS Project

Old Gantt Chart

New Gantt Chart

Difficulties

Recommendation

•The company conflicts

•Building the project on my own budget

•Ultrasonic sensor

•Using better PLC module which could produce more than 205mA

•Adding various sensors such as (pressure sensor and flow meter),

also use better equipment to make the project with high quality

Demonstration