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Users ManualHigh-speed, High-accuracy, Color Vision System
CV-700 Series
96M0568
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Preface
This instruction manual describes the setting proceduroperation procedures, and precautions for the High-spVision System CV-700(P) Series. Before starting opermanual carefully to get the most from your CV-700(P) Keep this manual handy for future reference.Please make sure that the end users are provided with
Symbols
The following symbols are used for the list of precautioprevent personal injury and/or property damage when The following symbols alert you to important messagemessages carefully.
Failure to follow instructions mainjury.
Failure to follow instructions ma
Failure to follow instructions ma(product malfunctions, etc.)
Provides important precautions operation.
Provides additional information
Provides useful information on p
Provides reference pages.
General precautions
1. No part of this manual may be reprinted or reprodumeans without the prior written permission of KEYE
2. The content of this manual is subject to change wit
3. KEYENCE has thoroughly checked and reviewed tthe sales office listed at the end of this manual if yocomments regarding this manual or if you find an e
WARNING
CAUTION
Important:
Note:
Reference:
DANGER
Tips
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Safety Precautions
General precautions At startup and during operation, be sure to monitor
mance of the CV-701(P)/751(P).
We recommend that you take substantial safety mein the event of a problem.
Do not modify the CV-701(P)/751(P) or use it in anscribed in the specifications. Its functions and perfounder said conditions.
When the CV-701(P)/751(P) is used in combinatiofunctions and performance may be degraded, depeconditions and surrounding environment.
Do not use the CV-701(P)/751(P) for the purpose o
Do not expose the CV-701(P)/751(P) and peripherperature change, as this may cause condensation.
PrecautionsDo not use the CV-701(P)/751(P) with a voltage otmay cause fire, electric shock or equipment failu Do not disassemble or modify the CV-701(P)/751
electric shock.
Usage Be sure to turn off the power to the CV-701(P)/75devices before connecting or disconnecting the caand connected devices may be damaged.
Do not turn off the power while setting a parametemay be partially or completely lost.
Do not block the ventilation slots on the CV-701(Prise in inner temperature may cause equipment fa
Note: The CV-701(P)/751(P) conforms to CE reguplease make sure to keep the wiring for the poweOtherwise, it will not conform to EN61326-1.
WARNING
CAUTION
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Proper environment and conditionsTo use the CV-701(P)/751(P) properly and safely, 701(P)/751(P) in locations with the following cond
ment in an improper environment may cause firement failure.
Locations with high humidity, a large amount of d
Locations where the temperature rises excessive
Locations where corrosive or flammable gas exist
Locations where the CV-701(P)/751(P) is directly impact
Locations where water, oil or chemicals may spla
Locate the cables as far as possible from high-voOtherwise, generated noise may cause a malfunc
The CV-701(P)/751(P) and peripheral devices areany vibration or impact to these devices.
Locations where static electricity is easily built up
When abnormal conditions are encounteredIf the following conditions are encountered, immeContinuing to use the CV-701(P)/751(P) under abcause fire, electric shock or equipment failure.Contact your nearest KEYENCE sales office for r
When water or foreign matter enters the controlle
When the CV-701(P)/751(P) is dropped or the ho
When the controller produces smoke or an abnor
Note 1: Maintenance
Do not wipe the CV-701(P)/751(P) with a damp clothbenzine, thinner, or alcohol. This may cause discolorunit. If there is a large amount of dust or dirt on the Cusing a tightly squeezed cloth moistened with a dilute
gent, and then wipe the unit with a soft and dry cloth
Note 2: Camera
The CV-701(P)/751(P) uses a specially designed camable camera should not be substituted. (However, anmount lens can be used.)
WARNING
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How This Manual is Organized
Chapter 1 Overview
Describes the package contents check and the featureCV-701(P)/751(P).
Chapter 2 Preparation
Describes how to connect and mount the CV-701(P)/7and gives information about illumination.
Chapter 3 Mode Selection
Explains the types and details of the measurement mo
Chapter 4 Setting Procedure
Describes how to use panel keys or the remote contro701(P)/751(P). It covers everything from basic settings
Chapter 5 Operation
This chapter describes RUN mode and the controls avoperation.
Chapter 6 I/O Timing and Analog Output
Explains the input/output timing and analog output.
Chapter 7 CompactFlash Memory
Explains how to use CompactFlash memory with the C
Chapter 8 RS-232C Interface
Describes the connection between the CV-701(P)/751puter, and the RS-232C communication used to operawith a personal computer.
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Contents
Chapter 1 Overview1.1 Checking the Package Contents ..................
1.2 Part Names and Functions ............................1.2.1 Part Names and functions of a basic system ....
Chapter 2 Preparation
2.1 Mounting and Connection .............................2.1.1 Mounting the controller .....................................2.1.2 Mounting the camera ........................................2.1.3 Selecting a lens.................................................2.1.4 Cable connection and wiring .............................2.1.5 Checking the connection...................................
2.2 Illumination .....................................................
Chapter 3 Preparation
3.1 Measurement Modes and Typical Applicatio3.1.1 ARE/CON (Area continuous)..........................3.1.2 INS/TRG (Inspection trigger) ..........................3.1.3 INS+POS (Inspection + position)....................3.1.4 ABS.POS (Absolute position) .........................3.1.5 REL.POS Mode ..............................................
3.2 Selecting the Measurement Mode by Applica
Chapter 4 Setting Procedure
4.1 Names and Functions of Control Keys and M
Preface .......................................................................Safety Precautions ....................................................
How This Manual is Organized ................................
Contents .....................................................................
Menu Hierarchy .........................................................
Special Features ........................................................
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4.6.1 INS Mode........................................................4.6.2 Initial menu screen............................................4.6.3 Basic setting flow ..............................................4.6.4 Basic setting procedure for the measurement m
4.6.5 Basic setting procedure for COUNT .................4.6.6 Basic setting procedure for the POINT (Point se4.6.7 Basic setting procedure for the STAIN mode....4.6.8 Basic setting procedure for the GRAVITY mode
4.7 INS Mode Advanced Settings ....................4.7.1 INS/TRG menu ...............................................4.7.2 Sensitivity adjustment for edge detection .........4.7.3 Adjustment for the COUNT and GRAVITY mod
4.7.4 Advanced COUNT setting.................................4.7.5 Adjusting the color extraction............................
4.8 INS+POS Mode Basic Settings ..................4.8.1 Initial menu screen............................................4.8.2 Basic setting flow ..............................................4.8.3 INS+POS menu ..............................................
4.9 Position Detection Mode Basic Settings ..4.9.1 Initial menu screen............................................4.9.2 Basic setting flow ..............................................
4.10 Position Detection Advanced Settings ...4.10.1 ABS.POS Menu ............................................4.10.2 REL.POS Menu ............................................4.10.3 Advanced position adjustment setting (Pattern 4.10.4 Advanced position adjustment setting (Edge de4.10.5 Advanced position adjustment (Tolerance setti4.10.6 Sensitivity adjustment for edge detection........4.10.7 Adjusting the color extraction ..........................
4.11 Optional Settings ...........................................4.11.1 Saving the running images ..............................4.11.2 Illumination adjustment function ......................4.11.3 Unit conversion................................................
4.12 Operation Check of the Setting Status .......4.12.1 Saving the setting status .................................4.12.2 Comparing with the saved setting status .........
4.13 Initialization ....................................................
4.13.1 Initialization of all settings ................................4.13.2 Initialization by program number .....................
4.14 Input/Output Operation in PROGRAM Mode
4.15 Environmental Settings ...............................4.15.1 Changing the environmental settings ..............4.15.2 Environmental setting list ................................
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6.4.1 Analog output terminals ....................................6.4.2 Changing analog output settings ......................6.4.3 Scaling the analog output .................................
Chapter 7 CompactFlash Memory
7.1 Mounting and Dismounting the CompactFlas7.1.1 Mounting the CompactFlash memory ...............7.1.2 Dismounting the CompactFlash memory ..........
7.2 Reading of Data to a Personal Computer ...
7.3 How to Use CompactFlash Memory ............
7.3.1 Parameter descriptions .....................................7.3.2 Saving the setting in CompactFlash memory ...
Chapter 8 RS-232C Interface
8.1 Overview ..........................................................8.1.1 Specifications ....................................................
8.2 Connection ......................................................8.3 Commands and Data Formats ......................8.3.1 Commands in PROGRAM mode ......................8.3.2 Commands for CompactFlash memory ............8.3.3 Commands in RUN mode .................................8.3.4 Output data format ............................................8.3.5 Command list ....................................................8.3.6 Applications of RS-232C communication setting
Chapter 9 Specifications
9.1 Specifications ..................................................
9.2 Dimensions ......................................................
Appendices
Appendix A General Troubleshooting ..................
Appendix B Optional Parts List .............................
Appendix C Index ....................................................
Appendix D Sample Sheets for Setup Menu ........
Appendix E Sample Sheets for Testing ................
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Menu Hierarchy
The following is the layered structure of the menu of th
eters vary slightly depending on the measurement.
ARE/CONINS/TRGINS+POS
ABS.POSREL.POS
WIND1WIND2WIND3WIND4WIND5WIND6WIND7WIND8
No.00 page 36(Allows program selection.)MODE page 37
ARE/CON(Allows selection from fivemeasurement modes.)
SHUTTER page 38(Allows selection of shutter speed.)SCRN REG page 39(Registers the reference screen formeasurement.)
WIND1 page 41(Sets the details of themeasurement area.)
DATA
TOLH=L=
OPTION page 134(Allows optional settings.)
SAVET=xxxxxxRAW SCR
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Special Features
Implements the highest detection power possible with the KE
pioneered Color gradation processing (Patent pending).
Reliably detects only the designated colors.
Enables the reliable extraction of targets that are hardconventional monochromatic processing. (e.g. differendark blue from black, and gold plate from silver plate, A change of background colors does not require a chaCV-701(P)/751(P) detects the registered colors exclus
Shadows on the target surface do not cause ma
Detection is unstable with conventional monochromatithe brightness of the target, because it is affected by sof the targets and by the varied illumination distributionprocessing enhances stability dramatically because dedifferences.
Operating principals
The CV-701(P)/751(P) converts the color signal of thcamera into R/G/B/ digital data using an A/D convert
It obtains the data of R-G, G-B, R-B based on theconverted digital data. The measurement area forthe color extraction is set based on six parameters.The [AREA] mode (color binary conversion pro-cessing) operates detection by judging whether themeasured values are within or outside the colorextraction area. The colors within the color extrac-tion area are of the maximum gradation level (255levels of gray) with color concentration processing. T
ates gray processing by converting the color data intthat the level is reduced as the color falls outside theThis processing method realizes stable detection for but with the same hue, and for colors without a hue sgray.
Si l ti f hi hl hi ti t d i i f
R
G
B
R G
B G
R B
CameraMarginsetting
Extractionjudgment
Subtractionoperation
A/Dconversion
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Chapter 1
Overview
This section describes the package contents cheapplications of the CV-701(P)/751(P).
1.1 Checking the Package Contents .
1.2 Part Names and Functions ..........
1.2.1 Part Names and functions of a basic
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Chapter 1 Overview
11.1 Checking the Package Contents
The CV-701(P)/751(P) packages include the following
that all parts and equipment are included in the packa
CV-751(P)
CV-701(P)
Controller (CV-751(P)): 1
Controller (CV-701(P)): 1 Remote control console
Monitor cable (RCA-RC
Panel-mounting brack
Ferrite cores: 2
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Control selector
Panel keys
ModulConneconsolnicatio
Power input termina(24 VDC, 0 V)The input terminal of
VDC (1.4 A) power s
Monitor adjustment trimmerAdjust the brightness andcolor of the monitor.
Power indicatoIlluminates whe
Monitor
I/O terminalUsed to input andoutput signals.
Controller selector
Switches control betweenthe panel keys and theremote control console.
1.2 Part Names and Functions
This section describes the part names and functions o
an example of a complete system.
1.2.1 Part Names and functions of a basic system
CV-751(P)
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Chapter 1 Overview
1Modular connectorConnection for the remote console or the RS-232C co
nication cable.Power indicatorIlluminates whenpower is supplied.
Power input terminal(24 VDC, 0 V)The input terminal of the 24VDC (700 mA) power supply.
I/O terminalUsed to input andoutput signals.
Remote control
(Accessory)
24 VDC power
supply unit(Option: KV-U3or KV-U6W)
CV-701(P)
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Chapter 2
Preparation
This section describes how to connect and mounhow to select a lens, and gives information about
2.1 Mounting and Connection ............
2.1.1 Mounting the controller ...................
2.1.2 Mounting the camera .......................
2.1.3 Selecting a lens ...............................
2.1.4 Cable connection and wiring...........
2.1.5 Checking the connection .................
2.2 Illumination ....................................
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Chapter 2 Preparation
2
2.1 Mounting and Connection
This section describes how to mount the controller and
and select a lens.
2.1.1 Mounting the controller
CV-751(P) (Built-in-monitor type)
Panel mounting
1. Insert the controller from the front side of the pane2. Attach the resin caps to the mounting brackets.
3. Fit the mounting brackets into the four mounting slocontroller. Tighten the screws with a Philips screwd
Excessive tightening of the mounting bracket screcontroller housing. Limit the tightening torque to a
Mounting to the stand (Option: OP-35481)
Contents: Stand: 1, M4 x l 8 screw (3)
1. Fix the stand to a panel with two M6 screws.2. Insert the controller into the stand.3. Fix the controller to the stand from both sides with
CAUTION
Mountingbracket
2. Resin
Slots for mobrackets
Panel
1. Controller
Slots formountingbrackets
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CAUTION
4. Fix the controller with the supplied M4 screw as req
Do not place the controller upside down. Do not block the ventilation slots. High tempera
may cause malfunctions.
CV-701(P)
DIN rail mounting
The controller is designed to be mountedto a DIN rail. To mount or dismount the
controller, move the claw at the bottom ofthe controller in the direction of the arrow.
Screw mounting
Mount the controller using four M4screws for the four holes on thecontroller.
Mounting position
Mount the controller with the front facing the operatwith the front facing the operator.
Fix the cosupplied to the des
Horizontally with frontfacing the operator:
Correct
With front facingup:
Correct
Vertically wfacing the
C t
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Chapter 2 Preparation
2
2.1.2 Mounting the camera
1. Mount a lens to the camera.
Select a lens based on the target size and the distathe target. See the next page.
2. Secure the camera.
Secure the camera using the supplied screws and
Provide insulation upon mounting. Otherwise, the damage.CAUTION
Lens
Included screws(M3 x 6) andwashers
Plastic fitting
M3 screw holes
The plastic fitt1. Screw hole2. M3 screw hUse the appro
1.Screw(1/4-2
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2.1.3 Selecting a lens
Select a lens based on the target distance (field of viebetween the lens and the target (working distance). Re
select the lens best suited for your application.
The line between the dots () indicates the rangeadapter The close p adapter is placed bet een th
1000
100
10
100101
1
101.0
0.5
1.5
1.0
0.5
15
10
5.0
1.5
1.0 0.
5
15
20
30
40
50
WD: Working distance (mm
Y:FieldofView
(mm)
Y
CAM1CAM2PROGRAMNo.00MODE
ARE/CONSHUTTERSCRN REGWIND1
DATA
001216TOL
H=002500L=000000
OPTIONSAVET= 000034
RAW SCR
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Chapter 2 Preparation
2
Over-scanning type monitor Under-s
CAM1CAMPROGRAMNo.00MODE
ARE/COSHUTTERSCRN REGWIND1
DATA
00121
TOLH=00250
L=00000
OPTIONSAVET=00003
RAW SCR
Note: When an external monitor is connected, some mframe of the screen. Although this does not affect meascanning type monitor if you need to see right to the c
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2.1.4 Cable connection and wiring
Be sure to turn off the controller before connecconnect the cables while the controller is turne
peripheral device may be damaged. The CV-701(P)/751(P) conforms to CE regulatio
please make sure to keep the wiring for the powOtherwise, it will not conform to EN61326-1.
1. Insert the connector for the camera cable.
When using only 1 camera, insert the connector fo1 slot only.
2. Insert the modular connector for the remote co
With the CV-751(P), insert the modular connector oremote control console. When using the console, sthe right.
3. Insert the video output terminal (RCA connecto
With the CV-751(P), insert the RCA connector only
monitor.
4. Connect the cable for the power supply unit.
Connect the cable for the 24 VDC power supplyoutput terminals 1 and 2.
Use a Philips screwdriver to connect the cable t
CAUTION
Control selector
Camera 2
Camera 1
Left: When using the panel ke
Right: When using th
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Chapter 2 Preparation
2
CV-751(P)
CV-701(P)
Control selector
Remote control (Option: OP-3093
24 VDC powersupply unit(Option: KV-U3or KV-U6W)
Camera 1(CV-070)
Lens(Option) Camera
Remote control (Accessory)
24 VDC powersupply unit(Option: KV-U3 orKV U W)
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2.1.5 Checking the connection
1. Turn on the power.
Turn on the connected 24 VDC power supply.
2. Check the monitor.
A raw (unprocessed) screen is displayed. When two cameras are connected, the image fr See page 42 to display the image from camera 2.
* A raw screen is a screen that is seen through thprocessing.
3. Adjust the diaphragm and focus of the lens.
1) Turn the diaphragm ring and focus ring toadjust the diaphragm and focus while
watching the monitor.
2) After the adjustment is complete, securethe lock screws to lock the rings.
Diaphragm adjustment
Adjust the diaphragm so that the target can be easily dbackground.
Focus adjustment
Fo
CAM1CAM2PROGRAMNo.00MODE
T= 000000RAW SCR
Ch t 2 P ti
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Chapter 2 Preparation
2
4. Adjust the monitor. (with the CV-751(P) only)
The monitor for the CV-751(P) is factory-adjusted sessary under normal conditions. If you need to makent light or the viewing angle, follow the procedure
* The initial setting is for setting all trimmers to th
1) Adjust the color depth using the COLOR adjust
2) Adjust the hue using the HUE adjustment trimm
3) Adjust the brightness using the BRIGHT adjustm
5 Adj h i d d
COLOR
Deep
HUE
ReddishGreenish
Light
BRIGHT
DarkBright
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2.2 Illumination
Use illumination for more stable detection.
If you install the CV-701(P)/751(P) in a location with thdetection may not be accurate. Change the location oilluminator.
Locations directly exposed to sunlight Locations in which the ambient light varies greatly Locations in which the illumination level changes a
a machine or people
Illuminator
Ring lamp
Mount the ring lamp around the lens to illuminate the tis available as an option. (CV-R11)
Note: The illumination lamp has a recommended servintensity changes, detection errors may result. Replacproblem occurs.
White balance
Adjust the white balance when discoloration occurs in lens and illumination are adjusted. See page 148.
Ring lamp
Target
Chapter 2 Preparation
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Chapter 2 Preparation
2
MEMOMEMO
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Chapter 3
Mode Selection
The CV-701(P)/751(P) features five measuremenurement modes.
This section describes the functions and applicatof applications and modes is provided to help sim
3.1 Measurement Modes and Typical
3.1.1 ARE/CON(Area continuous).........
3.1.2 INS/TRG(Inspection trigger) .........
3.1.3 INS+POS(Inspection position) ....
3.1.4 ABS.POS(Absolute position) ........3.1.5 REL.POSMode .............................
3.2 Selecting the Measurement Mode
Chapter 3 Mode Selection
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p
3
3.1 Measurement Modes and Typical Applicatio
The CV-701(P)/751(P) features five measurement mo
continuous), INS/TRG(Inspection trigger), INS+POSABS.POS(Absolute position), and REL.POS(Relagives an overview and describes the typical applicatio
3.1.1 ARE/CON(Area continuous)
Use ARE/CONmode to continuously measure the arlected color data. See4.4 AREA Mode Basic Settings on page 57 for the setting
Functions
Extracts the selected color data of the window. Sets a window and measures the area of the selec
background color of the window. Up to eight windows can be drawn for a single prog
and detection result for each window are output se
Sample: Detection for the number of pixels
Typical applications
Use the AREAmode for detection of the presence ormissing target, and for the shape or area of a target.
A B C A
Acceptable (3,000 pixels) Unaccep
Window
Detecting a chip on buildingplywood
Checking thof the magnmagnetic fi
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Basic Unit of Area: Pixel
The sensing element CCD of the camera forms a
square grid pattern, and each minute area corresponds
with a pixel. Each pixel recognizes R, G, and B as a 256-
level brightness signal.AREA mode allows you to set a window on a desired
part of an image on the monitor screen and count the
number of pixels matching the selected color data.
You can detect the area of a target, whether it is small
or large, and the presence or absence of a target.
3.1.2 INS/TRG(Inspection trigger)Use INS/TRGmode to measure the selected color dtrigger input. See 4.6 INS Mode Basic Settings on page 70 for setting pro
Functions
Selects the measurement parameter by the inspec
The following ten inspection mode types can be semode. Setting an inspection mode for each window allows
one target.
AREA
Detects the presence or absence of a target, whether target, and the area of a target as with ARE/CONmo
OUTER (Outer edge)
Measures the distance between the outermost edges
INNER (Inner edge)
Measures the distance between the innermost edges
OUTER measurement
Window
INNER measurement
Window
Tips
Chapter 3 Mode Selection
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3
PITCH
Measures the pitch values to obtain the maximum, min
EDGE NO (Edge count)
Use this mode to count the number of pins.Counts the number of edges in the window. (Specify t
[BL WH].)
COUNTCounts the number of clusters of extracted colors in thcan be counted.
POINT (Point sensor)Detects the presence or absence of the extracted colopoints can be detected in a window.
STAINUse this mode to detect stains and defects. The four tywindow: square, circle, ring, and arc.
PITCH measurementWind
1 2 3 4 5 Win
12
3
45
6
7
8
Presence
Absence
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Typical applications
Detecting missing products in apackaging process
AREADetermines if there areany products missing ineach carton.
Measuring
OUTER
Measuring lead pitch
PITCHInspects the bend in ICleads.
Detecting
EDGENO
Detecting missing balls of bearings Lighting in
Chapter 3 Mode Selection
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3
Detecting the stains or pinholes onsheet material
STAIN
Detects any stains orpinholes on sheet mate-rial.
Detecting alignment
GRAVITY
Unit Conversion Function
The CV-701(P)/751(P) processes an image and obtainpixels. For example, measuring a target with an outer
65.0 pixels. The unit conversion function converts the units such as mm.
See page 137.
3.1.3 INS+POS(Inspection + position)Use the INS+POSmode to adjust the position and amode for trigger detection when the INS/TRGmode position of the target is not constant. See 4.6 INS Mode Basic Settings on page 70 and 4.9 Posi
on page 109 for the setting procedure.
Position adjustment
Use this function when detection cannot be operatedwindow because the position of a target is not constathe position adjustment function allows the inspectionmotion of targets.The position adjustment, like the ABS.POSmode, uor edge detectionto recognize the distinctive image
65.0
x0.0
Tips
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Functions
Inspects every trigger input. Inspection functions are similar to those of INS/TR The position adjustment function is the same as A
Typical applications
Use this mode when the position of a target is not conscribed in the INS/TRGsection.See page 21.
3.1.4 ABS.POS(Absolute position)Use the ABS.POSmode to detect the position and athe result with the position adjustment function.See 4.9 Position Detection Mode Basic Settings on page 109
Functions
Detects the position and angle of a target. Pattern searchand edge detectioncan be selec
mode. Detects up to four windows, which can be drawn to
points simultaneously. The judgment, coordinates, angle, and correlation The camera can be set to trigger mode only.
Position detection method
Pattern Search
Register a screen as a reference that includes the posearched, and save the pattern to the pattern windowis searched through the arbitrary-set search window the lower-right corner for the position of the most sim
Referenceimage Search
Registeredimage
Pattern window
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3.1.5 REL.POSMode
Use the REL.POSmode to detect the position and aand judge the result with the position adjustment functSee 4.9 Position Detection Mode Basic Settings on page 109
Functions
Detects the position of two of more targets, measutwo points, and judges the result.
Pattern searchand edge detectioncan be selecmode.
The relative distance between up to three measure
reference window can be measured simultaneously The positions of the search window, pattern window
used), and X/Y windows (when edge search is useaccording to the detection result of the reference w
The judgment, coordinates, angle, and correlation The camera can be set to trigger mode only.
Typical applications
X-coordinate
Y-coordinate
Detecting misaligned labels andloose caps
Detecting PC board
Chapter 3 Mode Selection
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3
Detecting electrodes of lithium-ionbatteries
Detects the position of an electrodeusing the edge of the battery as thereference.
Detecting laminated
Detects thlaminated
Use REL.POS mode to measure the relative position of
Use REF WIND to detect the rotation angle. WIND1/2
of the angle deviation for detection.
WIND2
REF WIND WIND2 rotawith REF W
Tips
Use [REL.POS] mode to measure the
relative position of [REF WND] and
[REL_1/2/3].
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Inspection item
Presence/absencedetection(e.g. stains, defects)
Check point
Area detection(e.g. missing print)
Position detection(e.g. misaligned labels)
The target is a long sheet.
The target is an individualproduct.
The target position isconstant.
The target position is not
constant.
The reference point isfixed.
Continuousdetection
Individualdetection
No position
adjustment
Positionadjustment
Absoluteposition
3.2 Selecting the Measurement Mode by Appli
Inspection items and checkpoints are listed below. Re
select the measurement mode best suited for your app
Chapter 3 Mode Selection
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3
Inspection item Check point
Dimensional measurement(e.g. bend in pins)
Angle detection(e.g. dial indication)
Edge counting(e.g. number of connectorpins)
The target position is
constant.
The target position is notconstant.
The target position isconstant.
The target position is notconstant.
No positionadjustment
Positionadjustment
No positionadjustment
Positionadjustment
S
m
Sm
(
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Inspection item Check point
Counting(e.g. number of bearing
balls)
Presence/absence ofmultiple points(e.g. lighting inspection ofan LED)
Presence/absence ofdefects or stains(e.g. black spot on resincaps)
The target position is
constant.
The target position is notconstant.
The target position isconstant.
The target position is notconstant.
The target position isconstant.
The target position is notconstant.
No positionadjustment
Positionadjustment
No positionadjustment
Positionadjustment
No positionadjustment
Positionadjustment
Chapter 3 Mode Selection
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3
MEMO
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Chapter 4Setting Procedure
This section describes how to use the panel keys or thset the CV-701(P)/751(P). It covers everything from basettings.
4.1 Names and Functions of Control K
Monitor Screen ................................
4.2 Preparations ...................................
4.3 Basic Settings ................................
4.4 AREAMode Basic Settings .......
4.5 AREAMode Advanced Settings
4.6 INSMode Basic Settings ...........
4.7 INSMode Advanced Settings ...
4.8 INS+POSMode Basic Settings .
4.9 Position DetectionMode Basic
4.10 Position DetectionAdvanced Se
4.11 Optional Settings ..........................
4.12 Operation Check of the Setting St
4.13 Initialization ...................................
4.14 Input/Output Operation in PROGR
4.15 Environmental Settings ................
Chapter 4 Setting Procedure
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4
4.1 Names and Functions of Control Keys and
Set each parameter using the panel keys or the remot
4.1.1 Controller
Panel keys (CV-751(P))
How to use the cursor keys
The cursor keys include four keys: , , , and . following purposes.
To move through menu items.
To enter the TOL(tolerance) value.
To move the arrow cursor on the monitor.
To change the size of a window or move a window
SCREEN
WINDOW
RUN
PROGPROGRAM No.
ESC
ENT
CLEAR TRIG
POWER
[SCREEN] keyPress this key to selecfive screen types appePROCES1/2/3/4. S
[WINDOW] key
s
p
s
c
s[TRIG] keyPress this key to input atrigger signal. Hold the key
down for at least 2 secondsfor continuous trigger input.Press it again to cancel it.
[CLEAR] keyPress this key toclear the setting.
C
Remote control console (CV 701(P)/751(P))
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Remote control console (CV-701(P)/751(P))
The remote control console is optional with the CV-751(P
How to use the ENT key
Press the center of the key
To select a menu item.To confirm a setting.
Move the key to the direction of an arrow
The key can be moved up, down, right, left, andMove the key for the following purpose.
To move through menu items.To enter values such as TOL(tolerance).To move the arrow cursor on the monitor.To change the size of a window or to move a w
ENT
ESCAPE
RUN
PROG
CLEAR
POWER
SCREEN TRIGGER
[ENT] keyUse this key to move thecursor or to confirm a setting.
[ESCAPE] keyPress this key to exit each
setting.
[SCREEN] keyPress this key to select a screentype. The following five screentypes appear sequentially:RAW SCRand PROCES1/2/3/4.See page 54 for details.
ENT
Press
Move up
Tips
Chapter 4 Setting Procedure
4 1 2 Screen page layout
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4
4.1.2 Screen page layout
The cursor position is displayed as highlighted on the The menu screen has a layered structure. Use the follthe layers. For the layered structure of menu items, resections for each measurement mode.
With the panel keys
Use the [ENT] key, [Cursor] keys, and [ESCAPE] k
With the remote control console
Use the [ENT] key and [ESCAPE] key.
Screen page layout
CAM1CPROGRNo.00
MODEARE/CSHUTTESCRN RWIND1
DATA
000TOL
H=0000L=0000
OPTIONSAVET=
RAW
Image screen Menu sc
The menu screen above is displayed when [ARE/CON]is selected from the [MODE] menu.
C
4 2 Preparations
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4.2 Preparations
This section describes the preparations before setting
4.2.1 Preparations before settings
Preparations before turning on the power
Check the cable connections.See page 11.
Preparations for turning on the power
1. Turn on the power.
An unprocessed screen will be displayed on the mo
2. Aim the camera at a target and adjust the lens a
See page 13.
Chapter 4 Setting Procedure
4 3 Basic Settings
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4
4.3 Basic Settings
This section describes the common settings for each m
instructions carefully.
4.3.1 Basic setting procedures
This section describes the setting procedures, basic insettings, and how to perform the major functions.
Selecting the program number
Select a program number before changing the settingssave up to 16 measurement parameters. Each measuProgram No.. By saving two or more parameters in aperformed with a shift of program numbers upon targeTo save the previous settings, select an unused progr
Note: When two cameras are connected, the availablelimited to 00 through 07.
Use a CompactFlash memory (page 171) or RS-232C co179) to save more than sixteen sets of parameters to a pe
Panel keys
Press the PROGRAM number keys to select the progkey increases the number, and pressing the k
Remote control console1. Place the cursor on [No.].
SCREEN
WINDOW
RUN
PROGPROGRAM No.
CAM1 CAM2
Tips
C
2. Press the [ENT] key to display the program num
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3. Move the [ENT] key up or down to place the curnumber.
4. Press the [ENT] key to confirm the selection.
A program number with indicates that the number
Selecting the program number can also be done by usin
mode.
Setting the measurement mode
The CV-701(P)/751(P) allows you to select a measurethe application from the following five measurement mTRG, INS+POS, ABS.POS, and REL.POS. For asurement mode, see Mode Selection(See page 17).
1 Pl th [MODE]
PROGRAM
No.00
No.00
No.01
No.02
No.03
No.04
No.05
No.06
No.07
No.08
No.09
No.10
No.11
No.12
No.13No.14
No.15
CAM1CAM2
PROGRAM
No.00
Tips
Chapter 4 Setting Procedure
4. Press the [ENT] key to confirm the selection.
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4
The cursor will move onto [SHUTTER].
To change a set measurement mode, place the cursor on
when the message appears on th
Selecting a shutter speedSelect a shutter speed according to the speed of the tscreen is too bright or too dark, the brightness of the sing the shutter speed. Select a shutter speed from 11 1/10000 of a second.
1. Place the cursor on [SHUTTER] and press the [shutter menu.
2. Place the cursor on the desired shutter speed aconfirm the selection.
No.00
MODEARE/CON
SHUTTER
No.00
MODE
ARE/CON
SHUTTER
SHUTTER
1/30
1/50
1/60
1/100
1/125
1/250
1/500
1/1000
1/2000
1/4000
1/10000
Tips
C
Register a screen
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Save the image to be registered on the memory. Set mbased on the reference image.
1. Place the cursor on [SCRN REG] and press thecamera selection menu.
2. Press the [ENT] key when using only one came appears on the moncameras are connected, select one camera to b
See page 42.
3. Move the [ENT] key to the right to select Y. To
registration, press the [ENT] key while Nis hi
Pressing the [TRIGGER] key while Y is highlighted updat
4. Press the [ENT] key. The message
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4
1. The position of the target can be changed whenan angle on the screen while the message
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just the position if necessary.
5. Press the [ESCAPE] key to exit the position cha
The message appears on
6. Press the [ENT] key. The message
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4
4.3.2 Using two cameras
Selecting a camera image
When two cameras are connected, the screen registraeach camera.
Note 1:When two cameras are connected, the availa
limited to 00 through 07.Note 2:When the vertical/horizontal split screen (1/2) the two cameras should be registered.
1. Place the cursor on [SCRN REG] and press the
2. Place the cursor on the camera to be selected,
Select a window
When two cameras are connected, you can select oneto set a window.
Camera 2
SHUTTER
SCRN REG
WIND1
SHUTTER
SCRN REG
CAM1
CAM2
Battery
AA
Camera 1
C
1. Place the cursor on [SEL SCRN] and press the
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2. Place the cursor on one of the four registered s[ENT] key.
Note 1: In the INS+POS(Inspection+ position) modeused for POS ADJ(Position adjustment) for WIND1CAM12or CAM1/2is selected in WIND1, positioby using the image from Camera 1.
Note 2: In the INS+POSmode, POS ADJ1uses thand POS ADJ2uses the image from Camera 2 for p
Selecting an Inspection Mode (INS/TRGand INS+POSmo
The INS/TRGand INS+POSmodes offer 10 inspecselect different inspection methods for each window. Treferred to as INSPECTmode. (See page 74 for the me
1. Place the cursor on [INSPECT] and press the [Emode menu appears on the screen.
2. Place the cursor on the inspection mode to be [ENT] key. The AREA mode is confirmed.
WIND1
SEL SCRN
COLOR
SEL SCRN
CAM1
CAM2
CAM1/2
CAM1I2
WIND1
INSPECT
AREA
INSPECT
AREA
OUTER
INNER
GAP
PITCH
Chapter 4 Setting Procedure
Selecting Colors
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4
The CV-701(P)/751(P) measures registered patterns bthe area.Define the target objects that are to be measured.
1. Place the cursor on [COLOR] and press the [ENswitched to the color setting menu.
Refer to the chart below to select [CLR TYPE] (Conecessary.Use this setting when copying color extraction settiother windows, or when the color density extractionextracted properly. Place the cursor on the desiredtype and press the [ENT] key. The color type is sel
* G t 49 h l ti thi l t
Limit the measuremen
Before the setting After
gnitteS noitpircseD
ROLOC .sedomTNIOPdnaAERAhtiwdeyalpsiD
.noisrevnocyranib-rolocsessecorP
1ROLOC ocehtssecorpotroloctegratehtstcartxE
itarepotsomrof1ROLOCtceleS.ytisned
2ROLOCetcartxetonsirolocehtfi2ROLOCtceleSdnategratehthtobnehW(.1ROLOChtiw
).srolockraderadnuorgkcab
YARGmiserastegratehtnehwedomsihttceleS
ehtstrevnoC.etihwdnakcalbroicitamorhconomotnissenkrad/ssenthgirb
*JDASOP
tcelessiedom"SOP+SNI"nehwsraeppAnoitisopanehwatadroloctesehtseipoC
tonsitinehW(.tessiwodniwtnemtsujda).rolocderninwohserasemanwodniw
/3/2/1DNIW8/7/6/5/4
wodniwanehwatadroloctesehtseipoCnwodniweht,testonsitinehW(.detceles
).rolocderninwohs
C
3. Move the arrow to the position of the color to b[ENT] key.
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4. Press the [ENT] key. The highlighted area is ext
tion area by repeatedly pressing the [ENT] key.repeat the color extraction procedure until the isample below appear.
CAM1CPROGRCLR TYPCOLOR
SELECTSEN =5BACKIGNORE
AUTO
SCRN R
TRGZOOM
MOVEPUSH
SELEESC
END
RAW S
CAM1CPROGRACLR TYPCOLOR
SELECTSEN =5BACKIGNORE
AUTO
SCRN R
TRGZOOM
MOVEPUSH
SELEESC
END
PROC
Inspection mode
AREA/POINT mode
Raw image Extracte
ExtractedRaw image
Extract the color until the desiclearly. The extracted color is
EDGE mode (OUTER/INNER/PITCH/GAP/EDGE NO/SEARCH)
Extract the color until the edgearea of extracted color and theextracted color is shown in wh
Chapter 4 Setting Procedure
Inspection mode
STAIN mode Extract the color until the defe
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4
Extracted iRaw image
ExtracteRaw image
STAIN mode Extract the color until the defe
PATT Extract the color until the whobecomes isolated.
* When PROCES2is displayed (except AREA and POINT mod
yellow. Be sure that the yellow color is not displayed except in t
When some areas of the target color have not
been extraced, move the cursor to the non-extracted area and press the [ENT] key.
To go back to the previous step, press the
[CLEAR] key. The extraction procedures go back
to the previous step by the number of times you
press the key (9 times max.).
5. Press the [ESCAPE] key. The cursor returns to
When detecting the same color for two or more windows
easily be set by copying data.
Tips
Tips
C
Zoom in on the image
You can zoom in on the image for easy color extracti
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You can zoom in on the image for easy color extracti
1. Press the [TRIGGER] key upon [SELECT]. The z
2. Every time the [ENT] key is pressed upward, the time the [ENT] key is pressed downward, the imadesired image size.
3. Press the [TRIGGER] key. The zoom function is ctinue operation with the [SELECT] menu with the
Auto Color Extraction
The [AUTO] mode stabilizes the color extraction againtargets and the fluctuation of illumination. Setting the [extraction is recommended.
1. Place the cursor on [AUTO] and press the [ENT
selected with [SELECT] is extracted. To cancel,extraction procedures go back to the previous stimes you press the key (9 times max.).
CAM1CAM2PROGRAMCLR TYPECOLOR
SELECT
SEN =5BACKIGNORE
AUTO
SCRN REG
TRGZOOM OFF
ZOOM
RAW SCR
BACK
IGNORE
Chapter 4 Setting Procedure
Adjust the [SEN] (Color sensitivity)
The range of selection is 0 to 9 (5 is the initial value)
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4
The range of selection is 0 to 9. (5 is the initial value)
Select the color sensitivity for color extraction with Smaller numbers indicate higher identifying sensitiv
tion can be operated in stages with [SELECT]. Larger numbers indicate lower identifying sensitivit
for approximate color extraction when a target has
1. Place the cursor on [SEN] in the color menu an
The cursor moves to the number.
2. Select a number with the [ENT] key.
With the panel keysPress or cursor.
With the remote control consolePress the [ENT] key up or down.
Pressing the [ENT] key up increases the numbekey down reduces the number.
3. Press the [ENT] key.
The [SEN]is confirmed.
Ignore an unwanted extracted color
Set to ignore unwanted colors from the extracted colo
1. Place the cursor on [IGNORE] and press the [E
An arrow cursor appears on the screen.
2. Move the arrow cursor to the unwanted color u
SEN = 5
BACKIGNORE
SEN =5
BACK
IGNORE
BACK
IGNORE
AUTO
C
3. Press the [ENT] key. The color of the arrow-seleextracted.
CAM1 CA
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Clear the color extractionYou can clear the extracted color data and resume th
1. Place the cursor on [SELECT]or [AUTO] by usin[ESCAPE] key.
2. Hold down the [CLEAR] key for at least two seconSETTINGS N/Y> appears on the screen.
3. Press the [ENT] key to the right to select Y.
4. Press the [ENT] key. The selected color data is cl
Screen coordinates
The monitor screen defines the upper left corner as thcomposed of more than 240,000 pixels: 508 pixels in tpixels in the Y-axis direction.The tolerance and position are presented using pixels
CAM1CAPROGRACLR TYPECOLOR
SELECTSEN =5
BACKIGNOREAUTO
SCRN RE
T=PROCE
CAM1CAPROGRACLR TYPECOLOR
SELECTSEN =5BACKIGNORE
AUTO
SCRN RE
TRGZOOM
MOVEPUSH
SELECESC
END
PROCE
ERASE SETTINGS N/Y
1 2 3(0 0) (507 0...
Chapter 4 Setting Procedure
Drawing a window
The measurement range on the screen is called a win
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4
gwindow can be selected from a square (SQR), a circle(F.SQR), a ring (RING), or an arc (ARC).
The available window shapes vary depending on the measu
Setting a window
Set a window by the following procedures. (Descriptiomode as a sample.)
1. Place the cursor on [MEASURE]and press the [ENselect menu appears.
2. Select a window shape from [SQR](square), [CIR
square).
3. Press the [ENT] key. A window appears on the scrwindow when [SQR]is selected.
CAM1CAPROGRAMWIND1SCRN RECOLORDETMEASURE
200, 200300, 300
DATA
00000TOL
H=00000L=00000
ANALOGT=
RAW SC
Square window
COLOR
DET
MEASURE
MEASURE
SQR
CIRC
F SQR
CAMPROWINDSCRNCOLODETMEA
200300
DA
Tips
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Chapter 4 Setting Procedure
5. After setting the size and position of thewindow, press the [ESCAPE] to complete thedrawing of the window.
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4
g
Drawing a ring [RING] window
This window is available only when STAINis selefor the measurement mode.
1. With the cursor placed on point A, move it in thedesired direction. Point A moves in this directionchange the shape or size of the window.
2. Press the [ENT] key to set the position of point
3. With the cursor placed on point B, move it in thedesired direction. Point B moves in this directionchange the shape or size of the window.
4. Press the [ENT] key to set the position of point
5. With the cursor placed inside the window, movethe desired direction. The window moves in this
direction. Pressing the [ENT] key repeats the stabove.
6. After setting the size and position of the windowpress the [ESCAPE] key to complete the drawinthe window.
Drawing an arc [ARC] window
This window is available only when STAINis selefor the measurement mode.
1. With the cursor placed on point A, move it in thedesired direction. Point A moves in this directionchange the shape or size of the window.
2. Press the [ENT] key to set the position of point
3. With the cursor placed on point B, move it in thedesired direction. Point B moves in this directionchange the shape or size of the window.
4. Press the [ENT] key to set the position of point
C
Cursor movement by pressing the [ENT] key
Every time the [ENT] key is pressed, the window dshown below.
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s o be o
To change the window shape
Selecting SQR, CIRC, F.SQR, RING, or ARC is available on
drawn. To change the shape to another selection (square,
after drawing a window, clear the current window. To cleathe cursor on [MEASURE]and hold the [CLEAR] key do
The message appears on the scr
and press the [ENT] key.
Window coordinate value display
The coordinate values of a window are displayed wUse the values to check or save the setting.
Square window
When drawing a square window
When drawing an arc
When drawing a ring
When drawing a free square
When drawing a circular window
(200,150)A D
MEASURE
200 150
Tips
Chapter 4 Setting Procedure
Free square window
A (210, 170)
MEASURE
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4
Ring window
Arc window
B D
c(210, 290)
(120, 230) (300, 230)
210, 170
120, 230210, 290
300, 230
MEASURE
X=+00200Y=+00200
ER=00100
IR=00050
MEASURE
200, 200
100, 100
250, 150
(200,200)
A
BC
C
Screen Selection
There are five types of screens: RAW SCRand PROPROCES1/2/3/4 to check the settings or operation
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PROCES1/2/3/4 to check the settings or operation.
Selecting the screen
Every time the [SCREEN] key is pressed, the screen csequence.Some screens may not appear depending on the sele
AREA and POINT
RAW SCR (raw screen)
PROCES1 (processed screen 1) PROCES
Shows a window frame on a raw screen
SCREEN
WINDOW
RUN
PROGPROGRAM No.
Converts the whole screen into a colorbinary image using the binary level of theselected window.
Convertsimage usselected w
Chapter 4 Setting Procedure
Other (EDGE, COUNT, STAIN, and GRAVITY)
RAW SCR (raw screen) PROCES
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4
PROCES2 (processed screen 2) PROCESCOUNT
Display in
Display onon the gra
Shows a window frame on a rawscreen.
The 255 levels are shown in yellow onthe gradation display.
C
4.4 AREAMode Basic Settings
Set the AREA mode from ARE/CON mode for cont
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Set the AREA mode from ARE/CON mode for contAREAfrom INS/TRGfor detection using the trigge
describes the basic setting procedures using the AREmode.
4.4.1 AREAmode
Difference between ARE/CON(Area continuotion trigger)
ARE/CONdetects a target continuously. INS/TRGtion, but it detects a target only when a trigger signal isusing the same procedure.
Resolution of image
The images picked up with the CV-701(P)/751(P) are colors R (red), G (green), and B (blue), and each colothrough 255. For example, a color with R=200, G=50, a color with R=150, G=150, B=150 is white. The data obtained based on the R, G, B data, and the area is se
operate color extraction. The color screen processes aresolutions compared to the monochromatic gray modwhite to black with 256 levels. This color mode enablecannot be distinguished with a black and white mode.
Counting pixels
The CV-701(P)/751(P) counts the pixels of extracted cwindow and displays the number of pixels. You can selimits) for the number of pixels to differentiate targets bunacceptable. This enables detection of the presence and the size of a target.
R=20G=55B=40
R=174G=10B=10
RAW SCR
Chapter 4 Setting Procedure
4.4.2 Initial menu screen
The following menu appears after ARE/CONis selec
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4
CAM1CAM2PROGRAMNo.00MODE
ARE/CONSHUTTERSCRN REGWIND1
DATA000000
TOLH=000000L=000000
OPTIONSAVET=
RAW SCR
Program No.
Up to 16 programs(Nos. 00 to 15) canbe registered.
Shutter speedChanges shutter speed.
Window
Sets a window for detection.
Processing timeDisplays the processing timefor each screen. (Units: ms)
Detection resultThe indicator shows the detection resultfor each window (8 windows max.).The lamp farthest to the left representswindow 1, and the lamp farthest to theright represents window 8.
(Green): Within tolerance
(Red): Out of tolerance
(White): No detection: The window has not been determined.
C
4.4.3 Basic setting flow
The AREAmode can be set by the following two pro
Select the ARE/CON meas rement mode
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Select the ARE/CONmeasurement mode. Select the AREAinspection mode from the windo
measurement mode.
ARE/CON
Select a program number Page 36 Selethe s
Set ARE/CONmode Page 37 Selemea
Select a shutter speed Page 38 Seleon thbrigh
Register a screen Page 39 Regsetti
Select a window number Page 41 Selemea
Set COLOR Page 44 Extraarea
Set DET Page 61 Selecolofor c
Set MEASURE window Page 61 Set t
Set TOL Page 63 Set diffe
Common
settings
Mode
setting
Chapter 4 Setting Procedure
Setting parameters
The parameters in bold type are described in the basic See 4.5 AREA Mode Advanced Settings on page 65 for othe S B i S tti 36 f th t i b ld
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4
See Basic Settings on page 36 for the parameters in bold.
Screen type sequence
Pressing the [SCREEN] key shows the following sequ
Raw screen
Main menu
No.00
MODEINS/CON
SHUTTERSCRN REG
WIND1
DATA
TOLH=L=
OPTION
SAVET=RAW SCR
ARE/CONINS/TRGINS+POSABS.POSREL.POS
CAM1CAM2
WIND1WIND2WIND3WIND4
WIND5WIND6WIND7WIND8
WIND1
SEL SCRNCOLORDET
MEASURE
MASKDATA
TOLH=
L=
ANALOG
COLORBACK
SQRCIRCF SQRSQRCIRCF SQR
CC
SS
B
IA
S
CoWindow menu
ILLU
Processed
screen 1
Processed
screen 2
P
s
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Chapter 4 Setting Procedure
4) Move the cursor to enclose the desired area forCAM1CAPROGRAMWIND1SCRN RECOLORDETMEASURE
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4
The window drawing mode changes as follows pressed.
To change the window shape
Selecting SQR, CIRC, or F SQR is available only when the
change the shape to another selection (square, circle, or fr
window, clear the current window.
To clear the current window, place the cursor on [MEAS
[CLEAR] key for at least two seconds. The message
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outside of the tolerance will be unacceptable.
1) First, set the upper limit.
Place the cursor on [H=000000]under [TOL]afor the first digit is shown highlighted. You can e
2) Move the cursor left or right to select the digit to
3) Change the value.
With the panel keys
Press the cursor key repeatedly.
With the remote control console
Move the [ENT] key up repeatedly. The value increafter 9the second digit is incremented.
When the
cursor key is pressed or the [ENT] kdecrements by one to 0.
4) Press the [ENT] key to confirm the input value.
5) Place the cursor on [L=000000](lower limit) unvalue using the same procedure as for the uppe
When you cannot determine the tolerance value, refer
displayed in the Operation check after changing the set
ing pages
TOL
H=000000L=000000
Tips
TOL
H=000000
L=000000
TOL
H=000000
L=000000
TO
H=0
L=0
TOL
H=000500
L=000000
Chapter 4 Setting Procedure
2. Check the detection result indicator.
Green: Acceptable (The measured value is within Red: Unacceptable (The measured value is outWhite: No detection (The trigger signal is not inpu
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4
( gg g p
Note 1:When [INS/TRG] (Inspection + position) is sedisplayed at the time of a trigger input. Press the [TRIGtrigger signal. The detection result indicator is white be
Note 2:When [ARE/CON] is selected, DATA(Measthe [TRIGGER] key is pressed.
Use the illumination adjustment function when the meas
of the unstable luminous intensity.
See page 136 for the setting procedure.
Saving the settings
Save the setting data. The following three methods ca
Press the [RUN/PROG] panel key or slide the mon the remote control console up.
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
Select [SAVE] in the menu screen.
When the [ENT] key is pressed, the message
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AREA menu screen structureThe following is the layered structure of the parameterThe details of the parameters in 1. Main menu, 2. Winmenu are explained on the following pages.
1. Main menu
No.00
MODEINS/CON
SHUTTERSCRN REG
WIND1
DATA
TOLH=L=
OPTION
SAVET=RAW SCR
ARE/CONINS/TRGINS+POSABS.POSREL.POS
CAM1CAM2
WIND1WIND2WIND3WIND4WIND5WIND6WIND7WIND8
WIND1
SEL SCRNCOLORDET
MEASURE
MASKDATA
TOLH=L=
ANALOG
COLORBACK
SQRRINGF SQR
SQRRINGF SQR
CC
S
BIA
S
3. 2. Window menu
ILLU
Chapter 4 Setting Procedure
Menu parameters
1. Main menu
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4
retemaraP gnitteS noitpircseD
MARGORP 51ot*00 ehtrof.oNmargorP
gnittes
EDOM
RETTUHS 00001/1ot03/1
)*06/1( deepsrettuhS
GERNRCS Y/N ecnereferehtretsigeR.neercs
1DNIWunembusoT
,sliatedehtroF(.).2otrefer
tnemerusaemateSorolocehtdnawodniw
.tegrat
ATAD alpsideulavderusaeM
LOT
000000=H
000000=L
HtimilreppuehtteS
Ltimilrewolehtdna
NOITPO
unembusoT,sliatedehtroF(
ehtotreferevitcepser.)snoitces
noitanimulliehtteS.noitcnuftnemtsujda
EVAS .atadgnittesehtevaS
000000=T alpsidemitgnissecorP
RCSWAR
*RCSWAR egamilautcaehT
remacehtybderutpac
1SECORP rofegamidessecorP
.noitceted
2SECORP rofegamidessecorP
.noitceted
3SECORP rofegamidessecorP
.noitceted
4SECORP rofegamidessecorP
C
2. Window menu
retemaraP gnitteS noitpircseD
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1DNIW 8ot*1DNIW .oNwodniW
NRCSLES
*1MAC
amiaremacehttceleSneercsehtrof
.noitartsiger
2MAC
1MAC |2
2/1MAC
ROLOC unembusoT ,sliatedehtroF(.).3otrefer
ebotsrolocehtteS.detcartxe
TED
*ROLOCceles,rosrucehtgnisUtcartxeebotslexipeht
neercsehtnosrolocni
KCAB
celes,rosrucehtgnisUtcartxeebotslexipehttnodnuorgkcabehtni
.neercs
ERUSAEM
RQSoelcric,erauqsawarDnowodniwerauqseerf
.neercsehtGNIR
RQSF
KSAM
RQSoelcric,erauqsawarDnowodniwerauqseerf
.neercseht
GNIR
RQSF
ATAD alpsideulavderusaeM
LOT 000000=H
000000=LHtimilreppuehtteSLtimilrewolehtdna
GOLANA
HATADHGOLANA
LATADLGOLANA
ofeulavgnilacsehtteS.tuptuogolana
htrof661egapeeS.erudecorpgnittes
Chapter 4 Setting Procedure
3. Color menu
retemaraP gnitteS noitpircseD
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4
EPYTRLC *ROLOC tcartxerolocehttceleS.sgnittes
8ot1DNIW
TCELESehtnorosrucehtevoM
ehttcelesotneercs.detcartxeebotsroloc
NES )*5(9ot0
httes,rosrucehtgnisUgnarrolocrofytivitisnes
ehtgnitcelesnehw.srolocnoitcartxe
KCAB*LB
ocdnuorgkcabehtteS
HW
ERONGI ebottonsroloctceleS
.detcartxe
OTUA htdnetxeyllacitamotuA oitcartxerolocrofegnar
GERNRCS Y/N ecnereferehtretsigeR
.egami
C
4.5.2 Advanced color settings
When the color extraction is not shown clearly, follow the settings.
SEN 5
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[BACK] (Background)
Set the background color to white or black for[PROCE
key. (The initial setting: [BL](black)).
1. Place the cursor on [BACK] under [COLOR] an
The cursor moves to [BL]or [WH].
2. Move the [ENT] key up or down to select [BL] o
3. Press the [ENT] key to confirm the selection.
The screen below the [PROCES1] screen with the
SEN =5
BACK
IGNORE
AUTO
SEN =5
BACK
IGNORE
BACK
BLACK
WHITE
CAM1CAM2PROGRAMWIND1SCRN REGCOLORDETMEASUREMASK
DATA
000000TOL
H=000000L=000000
ANALOGT=
RAW SCR
[W[BL] (Black) background
Chapter 4 Setting Procedure
4.6 INSMode Basic Settings
This section describes the basic settings using the IN
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4
4.6.1 INSModeIn addition to the AREA detection described in the prTRG (Inspection trigger) mode offers the following nin
Select the mode according to the application.
OUTER (Outer edge)
Measures the distance between the outermost edges
INNER (Inner edge)
Measures the distance between the innermost edges
GAPMeasures the distance between the odd-numbered ededges counted from the left (in horizontal scanning) orthe window. The maximum, minimum, and average va
OUTER measurement
Wi
INNER measurement
Win
GAP measurementW
C
Windo1 2 3 4 5
EDGE NO (Edge count)
Counts the number of edges in the window
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An edge is a point at which the brightness changes from br
bright on the color concentration screen.
COUNT
Counts the number of clusters of extracted colors in thcan be counted.
POINT (Point sensor)
Detects the presence or absence of the extracted colopoints can be detected in a window.
STAIN
Detects stains and defects in the window.
GRAVITY
Detects the center of gravity and the angle of principaextracted color.The principal axis is the longitudinal angle of the cluste
Tips
Presence
Absence
Stain
1
2
3
4
5
Chapter 4 Setting Procedure
4.6.2 Initial menu screen
The following menu appears after INS/TRG is select
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4
Program No.Up to 16 programs(Nos. 00 to 15) can beregistered.
Shutter speedChanges shutter speed.
Window
Sets a window for detection.
CAM1CAM2PROGRAMNo.00MODE
INS/TRGSHUTTERSCRN REGWIND1
INSPECTAREA
DATA000000
TOLH=000000L=000000
OPTIONSAVET=
RAW SCR
MAm
SR
M
Dt
TSd
OSt
c
SS
SS(
Processing timeDisplays the processing timefor each screen. (Units: ms)
Detection resultThe indicator shows the detectionresult for each window (8 windowsmax.). The light farthest to the leftrepresents window 1, and the lightfarthest to the right representswindow 8.
(Green): Within tolerance(Red): Outside of tolerance
(White): No detection: The window has not been determined.
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Chapter 4 Setting Procedure
Setting parameters
The parameters in bold type are described in the basic
See 4.7 INS Mode Advanced Settings on page 96 for other p See Basic Settings on page 36 for the parameters in bold.
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4
Screen type sequence
Pressing the [SCREEN] key shows the following sequ
When AREA or COUNT is selected
Main menu
No.00
MODEINS/CON
SHUTTER
SCRN REG
WIND1INSPECTOUTER
DATA
TOLH=L=
OPTION
SAVE
T=RAW SCR
ARE/CONINS/TRGINS+POSABS.POSREL.POS
CAM1CAM2
WIND1WIND2WIND3WIND4WIND5WIND6WIND7WIND8
SVD SCRNILLUDATA CAL
WIND1
INSPECTOUTERSEL SCRN
COLORSCAN
MEASUREEDGE SEN
030
DATATOL
H=L=
ANALOG
AREAOUTERINNERGAPPITCHEDGE NOCOUNT
POINTSTAINGRAVITY
XY
C
SS
IA
S
LF
Window menu
Raw screenProcessedscreen 1
Processedscreen 2
C
4.6.4 Basic setting procedure for the measurement mo
You can select a measurement mode best suited for yfollowing five modes: [OUTER], [INNER], [GAP], [PIT
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1. First follow the Basic setting procedures( pparameters to the color settings.
2. Select the edge type and scanning direction for
1) Place the cursor on [SCAN]and press the [ENTappears.
2) Select the scanning direction with the cursor.
[X]: Scan in the horizontal direction on the scree[Y]: Scan in the vertical direction on the screen.
3) Press the [ENT] key to confirm the selection.
When [INSPECT] is set to [EDGE NO]
Place the cursor on [SCAN]and press the [ENT] key.
Place the cursor on the desired option and press the [
[BL WH]: Count the edge at which the image chwhen scanned from the left or top of
[WH
BL]: Count the edge at which the image chwhen scanned from the left or top of
COLOR
SCAN
MEASURE
SCAN
X
Y
SCANEDGEMODE
MEASURE
EDGEMODE
BLWH
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C
4. Set [TOL] (Tolerance)
Set the upper limit H= and the lower limit L= of t
1) First, set the upper limit. Place the cursor on [Hpress the [ENT] key. The first digit, 0, is shown
t i l l
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enter a numerical value.
2) Change the value.
With the panel keys
Press the cursor key repeatedly.
With the remote control console
Move the [ENT] key up repeatedly. The value incre9, the second digit is incremented.
When the cursor key is pressed or the [ENT] kdecrements by one to 0.
3) Press the [ENT] key to confirm the input value.
4) Place the cursor on [L=000000](lower limit) unvalue for the lower limit using the same procedu
TOL
H=+0.000
L=+0.000
TOL
H=+0.000L=+0.000
TOL
H=+0.000
L=+0.000
TOL
H=+150.0
L=+0.000
TOLH=+150.0
L=+0.000
Chapter 4 Setting Procedure
Operation check after changing the settings
1. Press the [ESCAPE] key to return to the initial m
2. Press the [TRIGGER] key.
When [INSPECT] mode is set to [OUTER] or [I
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4
When [INSPECT]mode is set to [OUTER]or [Itwo lines indicating the detected edges. (The illuscreen for [OUTER].)
When [INSPECT]mode is set to [GAP]or [PITdetected edges. (The illustration below shows th
When [INSPECT]is set to [EDGE NO], the screedges.
CAM1CAPROGRAMNo.00MODE
INS/TRGSHUTTERSCRN RE
WIND1INSPECOUTER
DATA
+146.
TOLH=+150.0L=+0.000
OPTIONSAVET=
PROCE
CAM1CAPROGRAMNo.00MODE
INS/TRGSHUTTERSCRN RE
WIND1INSPECPITCHDATA
Avg+32.90Max+33.0Min+32.90
TOLH=+50.00L=+0.000
OPTIONSAVET=
PROCE
CAM1CAPROGRAM
No.00MODE
INS/TRGSHUTTERSCRN RE
WIND1INSPECEDGE N
DATA003
C
3. Check the detection result indicator.
Green: Acceptable (The measured value is within tRed: Unacceptable (The measured value is outsideWhite: No detection (The trigger signal is not input.
DATA
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Saving the settings
Save the setting data. The following three method can
Press the [RUN/PROG] panel key for at least twmode selection slide switch on the remote cont
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
Select [SAVE] in the menu screen.
When the [ENT] key is pressed, the message REGscreen and the settings are saved in the internal m
Save the data in CompactFlash memory (Option
See Chapter 7 CompactFlash Memory on page 171 for th
Measured value
Detection result
DATA
+103.4
T=
RAW SCR
OPTIONSAVE
T=
REGISTER SET
Chapter 4 Setting Procedure
4.6.5 Basic setting procedure for COUNT
Count the number of targets in the measured area. Oncounted as one target. Measurement is operated for thwindow. This section describes the basic setting proce
1 3 4
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4
1. First follow the Basic setting procedures(pparameters to the color settings.
2. Set [MEASURE] (Measurement window)
Specify the size of the window used for measurem
1) Place the cursor on [MEASURE]and press theselection menu appears.
2) Select the shape of the window from [SQR](sq
3) Press the [ENT] key. A frame appears on the scshows the frame when [CIRC]is selected.
4) Move the cursor to enclose the desired area for
1
2
3 4
MEASURE
SQR
CIRC
CAM1CAPROGRAMWIND1INSPECT
COUNTSEL SCRNCOLORMEASUREX=+00200Y=+00200R= 00100L= 00000
NUMBER000
TOLH= 000L= 000
ANALOG
T=RAW SC
C
To change the window shape
Selecting SQR or CIRC is available only when the window
shape to another selection (square or circle) after drawing
window. To clear, move cursor to [MEASURE]and hold
seconds.
6) Af i h i d i i f h i d
Tips
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6) After setting the size and position of the windowexit the [MEASURE]setting.
Mask window
When a mask window ([MASK]) is overlapped with aarea inside of the mask window is omitted from the mDraw a mask window using the same procedure as f
3. Set [TOL] (Tolerance)
Set the upper limit H= and the lower limit L= of tnumber of targets counted.
1) First, set the upper limit.Place the cursor on [H=000] under [TOL]and pdigit, 0, is shown as highlighted. You can ente
2) Move the cursor to the left or right to select the
[MEASU
Area to be measureMEASURE
MASK
TOL
H= 000
L= 000
TOL
H= 000
Chapter 4 Setting Procedure
With the panel keys
Press the cursor key repeatedly.
With the remote control console
Move the [ENT] key up repeatedly. The value incre
9, the second digit is incremented.
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4
9 , t e seco d d g t s c e e tedWhen the cursor key is pressed or the [ENT] kdecrements by one to 0.
4) Press the [ENT] key to confirm the input value.
5) Place the cursor on [L=000](lower limit) underfor the lower limit using the same procedure as
The basic setting for the COUNT mode is completed.
Operation check after changing the settings
1. Press the [ESCAPE] key to return to the initial m
2. Press the [TRIGGER] key.
Cursor for all the counted targets appear on the
You can omit the undesired noise and/or stains in the wAREAFILT (Area filter). (page 101)
FILTER is also available for the setting. (page 103)
Tips
CAM1CAPROGRAMNo.00MODE
INS/TRGSHUTTERSCRN RE
WIND1
INSPECCOUNT
NUMBER008
TOLH= 009L= 007
OPTIONSAVET=
RAW SC
TOL
H= 009
L= 007
C
Saving the settings
Save the setting data. The following three method can
Press the [RUN/PROG] panel key for at least twmode selection slide switch on the remote cont
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
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( ) ( ) [ ] ,SET> appears on the screen and the settings are s
Select [SAVE] on the menu screen.
When the [ENT] key is pressed, the message REGscreen and the settings are saved in the internal m
Save the data in CompactFlash memory (Option
See Chapter 7 CompactFlash Memory on page 171 for th
Note 1:Do not turn the power off until the message R
Note 2: If the power is turned off before saving the setlost.
OPTION
SAVET=
REGISTER SET
Chapter 4 Setting Procedure
4.6.6 Basic setting procedure for the POINT (Point sen
Detects the presence or absence of a target. Judges bof the extracted color at the set points. Up to eight poiwindow.This section describes the basic setting procedure for
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4
1. First follow the Basic setting procedures(pparameters to the color settings.
2. Set the size for measurement.
Set the size of the measurement point.
1) Place the cursor on [SIZE]. Select a size best sdetected. Select the size from 4/8/16 pixels.
2) Press the [ENT] key. The size menu appears.
3) Move the cursor to select a desired size and prethe selection.
3. Select the measurement points
Set up to eight points to be measured. (Up to 64 po
eight windows.)1) Place the cursor on [POINT].
COLOR
SIZE
POINT
SIZE
4
8
16
COLOR
SIZE
Present
Extraction color: Red
Absent Present
C
3) Move the cursor to determine a desired point anpoint frame is displayed in red on the screen.
CAM1CAPROGRAWIND1INSPECT
POINTSEL SCRNCOLOR
SIZEPOINT P1
138,230
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4) Move the point frame to a desired point for detekey to confirm the setting.
5) Repeat the procedure (steps 3 and 4) to set all
4. Set the presence/absence
Set the acceptable/unacceptable judgment from thextracted colors within the point frames.
The display farthest to the left indicates the result oto the right indicates the result of P8.
Present: Absent: x No de
The displays in green indicate that the presence/abresult. The displays in red indicate that the settings
,
MATCH
SETo
T=RAW SC
CAM1CAPROGRAWIND1INSPECT
POINTSEL SCRNCOLORSIZEPOINT P1
138,230
MATCH
SETo o o o
T=RAW SC
MATCH
Chapter 4 Setting Procedure
2) Move the cursor to select the desired point.
3) Change the setting.
Press the []/ [] panel keys or move the [ENTremote control console to change the setting
SET
ooxx
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4
remote control console to change the setting.
4) Press the [ENT] key.
The cursor returns to [SET]. Repeat the above change two or more point settings.
The basic setting for the POINT mode is complete.
Note: The detection result output is an OR output basP1 to P8.
Operation check after changing the settings
1. Press the [ESCAPE] key to return to the initial m
2. Press the [TRIGGER] key.
[MATCH]displays the measurement result for eacceptable, Red: unacceptable.)
Change BACK settings (background color) when the col
clearly. (page 102)
Saving the settings
Save the setting data. The following three can be used
Press the [RUN/PROG] panel key for at least twmode selection slide switch on the remote cont
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
Select [SAVE] on the menu screen.
When the [ENT] key is pressed, the message REGscreen and the settings are saved in the internal m
MATCH
oxox
Tips
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Chapter 4 Setting Procedure
4) Move the cursor to enclose the desired area for
CAM1CPROGRWIND1INSPEC
STAINSEL SCCOLORMEASUX=+0020Y=+0020R= 0010LEVEL=
NUMBE000
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4
5) The window drawing mode changes as follows e
pressed.
To change the window shape
Selecting SQR, CIRC, RING or ARC is available only when
change the shape to another selection (square, circle, circu
the window, clear the current window. To clear, move cur
[CLEAR] for at least 2 seconds.
6) After setting the size and position of the windowexit the [MEASURE] setting.
3. Set the segment size
000
TOLH= 00L= 00
ANALOGT=
RAW
Square window
Arc window
Circumference window
Circular window
Tips
C
2) Change the values.
Move the cursor keys or the [ENT] key up and d
3) Press the [ENT] key to confirm the setting.
SIZE 050
LV 020
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4. Select the level
When the measured values exceed the [LEVEL]vunacceptable (defective). The measured value is th
the detected areas.
1) Select the upper limit.
Place the cursor on [LV]and press the [ENT] kelighted. You can input a numerical value for the
2) Move the cursor to select the desired digit.
3) Change the values.
Move the cursor keys or the [ENT] key up and d
4) Press the [ENT] key to confirm the LEVELvalue
The basic setting for the [STAIN] mode is completed.
Operation check after changing the settings
1. Press the [ESCAPE] key to return to the initial s
2. Press the [TRIGGER] key.
The measurement cursor appears on the area with
SIZE 030
LV 020
LV 020
LV 020
LV 090
CAM1CAPROGRAM
Chapter 4 Setting Procedure
3. Check the detection result indicator.
Green: Acceptable (The measured value is within tRed: Unacceptable (The measured value is outsideWhite: No detection (The trigger signal is not input.
DATA
119Measured value
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4
Saving the settings
Save the setting data. The following three can be used
Press the [RUN/PROG] panel key for at least twmode selection slide switch on the remote cont
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
Select [SAVE] on the menu screen.
When the [ENT] key is pressed, the message REGscreen and the settings are saved in the internal m
Save the data in CompactFlash memory (Option
See Chapter 7 CompactFlash Memory on page 171 for th
Note 1: Do not turn the power off until the message R
Note 2: If the power is turned off before saving the setlost.
T=
RAW SCR
Detection result
OPTION
SAVE
T=
REGISTER SET
C
4.6.8 Basic setting procedure for the GRAVITY mode
Use the GRAVITY mode to determine the center of gprincipal axis for the extracted area in the binary-conv
Center of gravity: A point at which the target object is
balance.
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The X-/Y-coordinates of the center of gravity are deter
Angle of principal axis: The longitudinal angle () of a
Note: According to the operation principles, detection
following conditions.
When the cluster of extracted colors spreads acros
When two or more clusters with a similar size exist
When the principal axis is not determined. (e.g. sq
This section describes the basic setting procedure for
1. First follow the Basic setting procedures(pparameters to the color settings.
2. Set [MEASURE] (Measurement window)
Specify the size of the window used for measurem
Y
X
Y
Chapter 4 Setting Procedure
3) Press the [ENT] key. A frame appears on the scshows the frame when [SQR]is selected.
CAM1CAPROGRAWIND1INSPECT
GRAVITSEL SCRCOLORMEASUR
200, 22300, 30DATA
X=+0.000Y=+0.000ANG=+0
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4
4) Move the cursor to enclose the desired area for
5) The window drawing mode changes as follows pressed.
To change the window shape
Selecting SQR or CIRC is available only when the window
shape to another selection (square or circular) after drawi
current window. To clear, move cursor to [MEASURE]
seconds.
Note 1:When two or more targets enter the MEASURgreatest area is measured.
CAM1CAPROGRAWIND1INSPECT
GRAVITSEL SCRCOLORMEASUR
200, 22300, 30DATA
X=+0.000Y=+0.000ANG=+00
TOL
ANALOGT=
RAW S
Square window
Circular window
Tips
ANG=+0TOL
ANALOGT=
RAW S
C
Mask window
When a mask window ([MASK]) is overlapped with aarea inside of the mask window is omitted from the mDraw a mask window using the same procedure as f
Area to be measurMEASUREMASK
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3. Set the TOL (Tolerance) of the coordinates
Set the allowable range (upper and lower limits) foSet the tolerance for each displayed value.
1) Place the cursor on [TOL]and press the [ENT] appears.
2) Place the cursor on [X=xxx]under [TOL]and pvalue for the first digit is shown as highlighted. Yvalue.
3) Press the []/[] cursor keys (panel key) or preto change the value.
When the [ENT] key is moved up repeatedlyone from 0. After 9, the second digit is inc
The setting range is 99999.
[MEASU
TOL
X=+0.000
=+0.000
Y=+0.000
=+0.000
TOL
X=+0.000 =+0.000
Y=+0.000
=+0.000
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C
Saving the settings
Save the setting data. The following three can be used
Press the [RUN/PROG] panel key for at least twmode selection slide switch on the remote cont
When the CV-701(P)/751(P) enters [RUN] mode, tSET> appears on the screen and the settings are s
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Select [SAVE] on the menu screen.
When the [ENT] key is pressed, the message REGscreen and the settings are saved in the internal m
Save the data in CompactFlash memory (Option
See Chapter 7 CompactFlash Memory on page 171 for th
Note 1: Do not turn the power off until the message R
Note 2:If the power is turned off before saving the setlost.
OPTION
SAVET=
REGISTER SET
Chapter 4 Setting Procedure
4.7 INSMod
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