KEMTRONFluidReclaimerProductsOverview
2017– RevisionJ
FluidSolidsControl
SolidandLiquidWaste
Management
SystemIntegrationand
ModularConstruction
FluidManagement
andConditioning
Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing
Asafull-serviceorganization,weareabletotackleboththesmallandthebigprojects,regardlessoflocation.
SolidsControlManagementPackagedSolid/LiquidSeparationTechnologiesHierarchy
ElginSeparationSolutionshasbecometheindustryleaderinreliable,durableandfullyintegratedsolidsmanagementsystemsforthefoundationdrilling,pipeline,geothermal,and
waterwell Industry.
KEMTRON100HD2PackagedFluidReclamationSystemforSmallRigs
TheKEMTRON100isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-
mountedandtrailer-mountedconfigurations.
Fittedwithtwo0.67HPsynchronizedlinearmotion
vibratormotors.
Two4”hydro-cyclones,withscreensaversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrashpump.
500gallonpartitionedtankwithintegratedfluidmixinghopper.
Fittedwith(2)Self-primingclosed-
coupled3x2pumps.
Utilizesadualdeck
systemwith22ft2 (2m2)ofscreening
surfacearea.
KEMTRON200HD2PackagedMudReclamationSystemforSmallRigs
Fittedwithtwo0.67HPsynchronizedlinearmotion
vibratormotors.
Three4”hydro-cyclones,withscreensaversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrashpump.
900gallonpartitionedtankwithintegratedventurimixinghopper.
Fittedwith(2)10HP2x3118
Seriesself-primingclosed-coupledpumps.
Utilizesadualdeck
systemwith22ft2 (2m2)ofscreening
surfacearea.
TheKEMTRON200isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-
mountedandtrailer-mountedconfigurations.
KEMTRON100and200OptionsPackagedMudReclamationSystemforSmallRigs
Additionaloptionsincludedceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors
On-BoardGenerator
On-Boardpremium20KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup
to16hours.
TrailerMountedOptions
TheKEMTRON200isperfectlyfitforadual-axel12,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient
roomforagenerator.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicallyOperatedSystem
TheKEMTRON200canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir
tank,coolingsystem,hydraulic
motors,andhydrauliccontrols.
PushButtonControlSystem
Heavydutycontrolpanelwithremotependantfortransferandtrashpumpoperation.Builtinaudiblealarmalerts
operatorofoperationerror.
KEMTRON400HD2PackagedMudReclamationSystemforSmallandMediumRigs
Fittedwithtwo1.5HP(2.0HPwithupgrade)linearmotionvibrator
motors.
Utilizesadualdecksystemwith38ft2
(3.5m2)ofscreeningsurface
area.
Fittedwith(3)independent
15/15/20HP2x3250Series
PedestalPumps.
Six4”hydro-cyclones,withscreen
saversandvalveisolation.
Fullyintegratedcontrolscapableofoperatingaremotetrash
pump.
1,800gallonpartitionedtankwithventuri
mixinghopper.
TheKEMTRON400HD2isanexcellentfitforsmall&mediumvolumefluidsystemswhereacompact,yetfullycompletemudreclamationpackageisrequired.
KEMTRON400HD2OptionsPackagedMudReclamationSystemforSmallandMediumRigs
Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors.
SmartPanelControlSystem
Built-inWi-Finetworking
capabilitiesallowforremote
operationfromanysmartphone,tabletorlaptop.
On-BoardGenerator
On-Boardpremium60KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup
to20hours.
TrailerMountedOptions
TheKEMTRON400isperfectlyfitforadual-axel20,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient
roomforagenerator.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicallyOperatedSystem
TheKEMTRON400canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir
tank,coolingsystem,hydraulic
motors,andhydrauliccontrols.
Ourmostpopularpackagedfluidreclamationsystemhasbeenusedonthousandsofjobsitesoverthelastdecade.
KEMTRON600HD2PackagedMudReclamationSystemforMediumRigs
Fittedwithtwo2.4HP(2.5HPwithupgrade)synchronizedlinearmotionvibrator
motors.
Eight4”hydrocyclones,withscreensaversandvalveisolation.
Smartpanelcontrolsystemwithlocalwi-fi accessible
network.
Valve-isolatedventurimixing
hopperwithfold-outtable.
Fittedwith(3)independent20/20/25
HP3x4250SeriesPedestalPumps.
6-PanelDualDeckLinearMotionShakerwith56ft2 (5.2m2)of
totalscreeningsurfacearea.
KEMTRON600OptionsPackagedMudReclamationSystemforMediumRigs
Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.
GeneratorPackages
On-Board100KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to14hours.
WinterizationPackages
TheKEMTRON600canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
CustomColorsandBranding
Fullbrandingcustomization,
inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand
decals.
HydraulicJackingSystem
TheKEMTRON600HD2canbe
providedwithfourfullyhydraulicallyoperatedjackswithacentraloperating
console.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe
job.
KEMTRON600CentrifugeOptionsMaximumSolidsControlThroughCentrifugeTechnology
AllElginfluidsystemscanbefullyintegratedwithourproprietarylineofhigh-speeddecantercentrifugestomaximizedrillingfluidlife.
IntegratedESS-1450SLCentrifuge
TheKEMTRON600XPS,fullyintegratesaESS-
1450SLcentrifugedirectlywithinthefootprintofthestandardKEMTRON600.IncludesfeedpumpandVFDHMItouch-screen
interface.
ESS-1450HD2CentrifugeModule
ThismoduleaddstoastandardKEMTRON600
andincludesaESS-1450HD2highspeed
centrifuge,on-boardPCpump,screwconveyor,
centratepump,independentcontrols.
ESS-1655XPPolisherwithSelectFlocLP3
Forthosethatwishtomatetheircurrentfluid
reclamationsystemwithalowgravitysolidspolishingtreatmentsystem.ESS’sXPPolishercanalsobefully
integratedwithaSelectFlocLP3PolymerInjection
System.
TheKEMTRON800HD2providesgreatflexibilitytosupportbothmediumandlargerigsgivenitssizeandhydrauliccapacity.
KEMTRON800HD2PackagedMudReclamationSystemforMediumandLargeRigs
4,500gallon,tripleaxelmountedtankwithventurimixing
hopper.
Fittedwith(2)2.4HPor2.5HPHi-Glinearmotionvibrator
motors.
Dual6-PanelDual-DeckLinearMotionShakerswith112ft2(10.4m2)ofsurface
area.
Fittedwith(3)independent
40/40/40HP6x5250Seriescentrifugal
pumps.
Includestwodesanders(12”)andtendesilters(5”),screensavers&valveisolation.
FullyintegratedcontrolswithonboardWi-Fi
networkingsystem.
KEMTRON800OptionsPackagedMudReclamationSystemforMidiandMaxi-ClassRigs
Otheravailableoptionsinclude,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.
GeneratorPackages
On-Board150KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to14hours.
WinterizationPackages
TheKEMTRON800canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
CustomColorsandBranding
Elgincanprovidefullbrandingcustomization,
inclusiveofcustompaintandcustomdecals.Simply
provideyourRALcolorcodesand
decals.
HydraulicJackingSystem
FullyconverttheKEMTRON800trailertoafullyhydraulically
operatedjackingsystem.Dualaxel40,000poundtrailersareavailable.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendof
thejob.
TheKEMTRON800CProvidesUpTo1,000gpmofCleaningCapacity.
KEMTRON800CContainerized,Field-ErectedMudSystemsforMaximumFluidVolume
Fittedwith(3)recessed
independent40/40/40HP6x5
250Seriescentrifugalpumps.
Dual6-PanelDualDeckLinear
MotionShakerswith112ft2
(10.4m2)oftotalscreeningsurface
area.
Includesabankof(12)5”hydro-cyclones,with
screensaversandvalveisolation.
Dualman-holesforcompleteinternal
accesstoallinternalsystems.
Includesabankof(2)12”hydro-cyclones,withscreensavers.
4,500gallon,triplepartitionedtank
constructedfroma20’CSCCertified
ShippingContainer.
Ourmostadvancedfluidreclamer isfullycustomizableandcapableofmanagingavarietyofconstructionanddrillingfluids.
DualHyperGdual-deckshakers,fittedwithoverhead“rock
boxes”.
(3)10”desanderhydrocyclonesprovidethenext
solidscut.Includesasingle-deckHyper-G
shaker.
6”VenturiMixingHopperwithsufficientdeck
spaceforanentirepalletofbarite.
(18)5”desilterhydrocyclonesprovidethe
polishingsolidscut.Includesasingle-deck
Hyper-Gshaker.
KEMTRON1500HD2PackagedSolidsControlandFluidReclamationSystemforLargeRigs
9,000gallontriple-partitionedtankwithcontinuousrecirculation
cleaningsystem.
Three5HPtop-mountedagitatorswithgear-boxes
arecoupledwithaseriesofmud
guns.
OurKEMTRON1500isintegratedwithadual-axel80,000lb.,dual-axel,rock-overtrailer.Triple-axeltrailersareavailableuponrequest.
KEMTRON1500HD2PackagedSolidsControlandMudReclamationSystemforLargeRigs
60HP6x8Series250CentrifugalPumpensuresproperdesilter manifold
operatingpressure.
60HP6x8Series250CentrifugalPumpensuresproper
desander manifoldoperatingpressure.
Threesetsorretractingdecklightsfullyilluminatetheworkingdeckofthe
entiresystem.
40HP6x5Series250CentrifugalPumpdedicatedtothe
operationofthemixinggunsandhopper.
40HP6x5Series250CentrifugalPump
dedicatedforclean-fluidtransfertothedown-holepump.
Dieselpoweredhydraulicjacking
systemtolevelstheKEMTRON1500upon
placement.
KEMTRON1500OptionsPackagedMudReclamationSystemforMaxi-ClassRigs
Otheravailableoptionsinclude,tanklevelsensors,triple-axeltrailers,integrateddewateringsystems,andintegratedtriplexpumppackages.
ESS-1450SLCentrifuge
TheKEMTRON1500TDS,fully
integratesanESS-1448SLcentrifugedirectlywithinthefootprintofupperdeck.IncludesfeedpumpandVFDHMI
touch-screeninterface.
WinterizationPackages
TheKEMTRON1500canbefittedwithacomplementofwinterization
packagesincluding,emersionheaters,convectiveheat
ports,pumpcabinenclosuresandworkingdeckenclosures.
250to300KWGenerators
On-Board250KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement
package,includingthesubmersibletrashpumpforup
to17hours.
DualMotion,Multi-GShakers
TheKEMTRON1500canbefullyfittedwithdualmotion,multi-Gand/orhigh-Gshaker
motorstomaximizeshaker
performance.
IntegratedPressureWasher
Fullyintegratedwithinthetank
structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe
job.
SmartPanelControlSystemANewParadigminIntegratedFluidReclamationSystemControls
Elgin’sSmartPanelControlSystemprovidesforthelowestcostoperatoroversightofanyreclaimer intheindustry.
• Elgin’sProprietarySmartPanelAllowsOperatorstoRunandMonitortheReclaimerfromaSmartPhone,TabletorLaptop.
• ComesintegratedwithOperationDataLoggingforPerformanceMonitoringandFailureTracking.
• Desilter andHopper PumpPressureMonitoringtoEnsureOptimumDrillingFluidConditions
• TankFluidLevelIndicatorsandAlarms.
• AutomatedPumpOperationwithInterlocks.
• AudibleandVisualAlarmSystemInterlocks.
• AutomatedOperatorAlertstoEnsureProperPreventativeMaintenance.
RemoteNetworkControlInterfaceDirectlyFromYourSmart-Phone,TabletorLaptop.
PressureMonitoringofPumpsto
MaximizeSystemPerformance.
IntegratedRun-TimeCountersforAllSystemstoEnhance
PreventativeMaintenance.
TouchScreenInterfacetoControlallOn-BoardPumps,TrashPumpand
Shaker.
FurtherIntegrationwithOptional
Upgrades,IncludinganOn-Board
PressureWasher.
Selectingthemostappropriatefluidreclamationsystemdependsonthetotalcirculatingvolumeinclusiveofthe
“bulked-up”volumetricflowasaresultofsuspendedsolids.
CommonSystemPairingsPairingswithPopularGeothermal,Water&PipelineDrillingRigs
WasteCuttingsTreatmentElgin’sPatent-PendingDirectDriveVerticalCuttingsDryer
ElginSeparationSolutionsnewpatent-pendingCSI-D4VerticalCuttingsDryerhasbeendesignedto
revolutionizethepipeline,micro-tunneling,anddredgingindustryintreatingwater-baseddrillcuttingsandspoils.Elgin’snewdryertechnologybringsawholenewlevelinsolidsdewateringandrecoveryofdrilling
fluidfromwastecuttingstypicallyhauledoffanddisposedof. Operatorscanrecoverupto95%(+/-)ofthedrillingfluidfromslurrydischargedfromshakers
and/orproducedewateredsolidsdownto2%.
CSI-D4™
NotonlydoesElgin’stechnologyeliminatetheneedtoenterthedryertoservicethedrivebeltsystem,butitprovidesguaranteedClassI– Division1andClassI– Division2drivesystemcompliance.
DryWater-BasedWasteCuttingsAfterBeing
ProcessedthruCSI-D4™VCD.
RecoveredDrillingFluidfromWasteCuttingsProcessedthruCSI-D4™VCD.
VCDApplicationRepresentativeverticalcuttingsdryerperformancecapability1.
0
2
4
6
8
10
12
14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
StandardVCDDischargeLiquidContent(%Weight)
ShakerDischargeLiquidContent(%Weight)
Percen
tbyWeigh
tLiquid
1As referenced in EPA Compliance Cost Methodology for BAT/NSPS Cuttings Dryer Technology, performance data from 23 wells revealed that the Synthetic On Cuttings (SOC) was reduced from 11.7% to 4.15% by weight after being processed.
BEFORE– DrillcuttingspriortofeedingthroughaVCD.
AFTER– DrillcuttingsafterbeingprocessedbyaVCD.
A2/3reductionindrillingfluidlosscanbeachieveddependingontheformationbeingdrilled.
ClosingtheLoopManagementofColloidal/Ultra-FineSolidsandWasteCuttings
Ourproductportfolioofproprietarypolymersandcapitalequipmentprovidesa“one-stop”shopforanyfluidchallengeandwastemanagement.
DrillingRig
Cuttings&DrillingFluid
“Dried”WasteCuttings
RecoveredFluid
FluidRecyclingSystem
SolidsControlCentrifuge
RecoveredFluid
WasteCuttings
RecoveredFluid
UnsurpassedValueDefinitiveValuePropositioninUtilizingKEMTRONPackagedReclamers
Inadditiontotheabove,wearetheonlyreclamer OEMthatmanufacturesitsownshakersandscreensensuring100%integratedaccountabilityfortheentiresystem.
Full-ScaleEngineeringSupport
OurdedicatedEngineeringteamevaluatessystem
hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation
analysis(“FMEA”)foreachsystembuilt.Combined
withourabilitytocreativelycustomizeyoursystem,there
isnobetterchoice.
UnsurpassedDurability
Withdecadesofexperiencebuildingpackagefluid
reclamationsystems,wehavedevelopedareputationforthemostdurablesystemsinthemarket.Theaverageassetliferangesfrom7to10
years.
UnsurpassedExperience
Asthetrend-settingleadinginpackage,mobilefluid
reclamationsystem,wehavebeenshippingonaverageonereclamationsystemperweek.Noothermanufactureshipsmorepackagedfluid
reclamationsystems.
KEMTRONFluidReclaimerProductsOverview
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