KEMTRON Fluid Reclaimer Products Overvie · KEMTRON Fluid Reclaimer Products Overview 2017...

KEMTRONFluidReclaimerProductsOverview

2017– RevisionJ

FluidSolidsControl

SolidandLiquidWaste

Management

SystemIntegrationand

ModularConstruction

FluidManagement

andConditioning

Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing

Asafull-serviceorganization,weareabletotackleboththesmallandthebigprojects,regardlessoflocation.

SolidsControlManagementPackagedSolid/LiquidSeparationTechnologiesHierarchy

ElginSeparationSolutionshasbecometheindustryleaderinreliable,durableandfullyintegratedsolidsmanagementsystemsforthefoundationdrilling,pipeline,geothermal,and

waterwell Industry.

KEMTRON100HD2PackagedFluidReclamationSystemforSmallRigs

TheKEMTRON100isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-

mountedandtrailer-mountedconfigurations.

Fittedwithtwo0.67HPsynchronizedlinearmotion

vibratormotors.

Two4”hydro-cyclones,withscreensaversandvalveisolation.

Fullyintegratedcontrolscapableofoperatingaremotetrashpump.

500gallonpartitionedtankwithintegratedfluidmixinghopper.

Fittedwith(2)Self-primingclosed-

coupled3x2pumps.

Utilizesadualdeck

systemwith22ft2 (2m2)ofscreening

surfacearea.

KEMTRON200HD2PackagedMudReclamationSystemforSmallRigs

Fittedwithtwo0.67HPsynchronizedlinearmotion

vibratormotors.

Three4”hydro-cyclones,withscreensaversandvalveisolation.

Fullyintegratedcontrolscapableofoperatingaremotetrashpump.

900gallonpartitionedtankwithintegratedventurimixinghopper.

Fittedwith(2)10HP2x3118

Seriesself-primingclosed-coupledpumps.

Utilizesadualdeck

systemwith22ft2 (2m2)ofscreening

surfacearea.

TheKEMTRON200isanexcellentfitforsmallvolumefluidsystemswherespaceconstraintsexist.Availableinbothskid-

mountedandtrailer-mountedconfigurations.

KEMTRON100and200OptionsPackagedMudReclamationSystemforSmallRigs

Additionaloptionsincludedceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors

On-BoardGenerator

On-Boardpremium20KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup

to16hours.

TrailerMountedOptions

TheKEMTRON200isperfectlyfitforadual-axel12,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient

roomforagenerator.

CustomColorsandBranding

Fullbrandingcustomization,

inclusiveofcustompaintandcustomdecals,isavailable.SimplyprovideyourRALcolorcodesand

decals.

HydraulicallyOperatedSystem

TheKEMTRON200canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir

tank,coolingsystem,hydraulic

motors,andhydrauliccontrols.

PushButtonControlSystem

Heavydutycontrolpanelwithremotependantfortransferandtrashpumpoperation.Builtinaudiblealarmalerts

operatorofoperationerror.

KEMTRON400HD2PackagedMudReclamationSystemforSmallandMediumRigs

Fittedwithtwo1.5HP(2.0HPwithupgrade)linearmotionvibrator

motors.

Utilizesadualdecksystemwith38ft2

(3.5m2)ofscreeningsurface

area.

Fittedwith(3)independent

15/15/20HP2x3250Series

PedestalPumps.

Six4”hydro-cyclones,withscreen

saversandvalveisolation.

Fullyintegratedcontrolscapableofoperatingaremotetrash

pump.

1,800gallonpartitionedtankwithventuri

mixinghopper.

TheKEMTRON400HD2isanexcellentfitforsmall&mediumvolumefluidsystemswhereacompact,yetfullycompletemudreclamationpackageisrequired.

KEMTRON400HD2OptionsPackagedMudReclamationSystemforSmallandMediumRigs

Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,soundattenuategeneratorsandtanklevelsensors.

SmartPanelControlSystem

Built-inWi-Finetworking

capabilitiesallowforremote

operationfromanysmartphone,tabletorlaptop.

On-BoardGenerator

On-Boardpremium60KWgeneratorpackageprovidespowertotheentiremudmanagementpackage,includingthesubmersibletrashpumpforup

to20hours.

TrailerMountedOptions

TheKEMTRON400isperfectlyfitforadual-axel20,000poundcartrailerwithpintlehookhitch.Thetrailerprovidessufficient

roomforagenerator.




decals.

HydraulicallyOperatedSystem

TheKEMTRON400canbeprovidedasfullyhydraulicwithonboardengine,hydraulicreservoir

tank,coolingsystem,hydraulic

motors,andhydrauliccontrols.

Ourmostpopularpackagedfluidreclamationsystemhasbeenusedonthousandsofjobsitesoverthelastdecade.

KEMTRON600HD2PackagedMudReclamationSystemforMediumRigs

Fittedwithtwo2.4HP(2.5HPwithupgrade)synchronizedlinearmotionvibrator

motors.

Eight4”hydrocyclones,withscreensaversandvalveisolation.

Smartpanelcontrolsystemwithlocalwi-fi accessible

network.

Valve-isolatedventurimixing

hopperwithfold-outtable.

Fittedwith(3)independent20/20/25

HP3x4250SeriesPedestalPumps.

6-PanelDualDeckLinearMotionShakerwith56ft2 (5.2m2)of

totalscreeningsurfacearea.

KEMTRON600OptionsPackagedMudReclamationSystemforMediumRigs

Additionaloptionsincludeceramicinsertsforextendedhydro-cyclonelife,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.

GeneratorPackages

On-Board100KWgeneratorpackage(sound-attenuatedversionsavailable)providespowertotheentiremudmanagement

package,includingthesubmersibletrashpumpforup

to14hours.

WinterizationPackages

TheKEMTRON600canbefittedwithacomplementofwinterization

packagesincluding,emersionheaters,convectiveheat

ports,pumpcabinenclosuresandworkingdeckenclosures.




decals.

HydraulicJackingSystem

TheKEMTRON600HD2canbe

providedwithfourfullyhydraulicallyoperatedjackswithacentraloperating

console.

IntegratedPressureWasher

Fullyintegratedwithinthetank

structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe

job.

KEMTRON600CentrifugeOptionsMaximumSolidsControlThroughCentrifugeTechnology

AllElginfluidsystemscanbefullyintegratedwithourproprietarylineofhigh-speeddecantercentrifugestomaximizedrillingfluidlife.

IntegratedESS-1450SLCentrifuge

TheKEMTRON600XPS,fullyintegratesaESS-

1450SLcentrifugedirectlywithinthefootprintofthestandardKEMTRON600.IncludesfeedpumpandVFDHMItouch-screen

interface.

ESS-1450HD2CentrifugeModule

ThismoduleaddstoastandardKEMTRON600

andincludesaESS-1450HD2highspeed

centrifuge,on-boardPCpump,screwconveyor,

centratepump,independentcontrols.

ESS-1655XPPolisherwithSelectFlocLP3

Forthosethatwishtomatetheircurrentfluid

reclamationsystemwithalowgravitysolidspolishingtreatmentsystem.ESS’sXPPolishercanalsobefully

integratedwithaSelectFlocLP3PolymerInjection

System.

TheKEMTRON800HD2providesgreatflexibilitytosupportbothmediumandlargerigsgivenitssizeandhydrauliccapacity.

KEMTRON800HD2PackagedMudReclamationSystemforMediumandLargeRigs

4,500gallon,tripleaxelmountedtankwithventurimixing

hopper.

Fittedwith(2)2.4HPor2.5HPHi-Glinearmotionvibrator

motors.

Dual6-PanelDual-DeckLinearMotionShakerswith112ft2(10.4m2)ofsurface

area.

Fittedwith(3)independent

40/40/40HP6x5250Seriescentrifugal

pumps.

Includestwodesanders(12”)andtendesilters(5”),screensavers&valveisolation.

FullyintegratedcontrolswithonboardWi-Fi

networkingsystem.

KEMTRON800OptionsPackagedMudReclamationSystemforMidiandMaxi-ClassRigs

Otheravailableoptionsinclude,tanklevelsensors,air-breaktrailers,andgoose-necktrailers.

GeneratorPackages



to14hours.






Elgincanprovidefullbrandingcustomization,

inclusiveofcustompaintandcustomdecals.Simply

provideyourRALcolorcodesand

decals.

HydraulicJackingSystem

FullyconverttheKEMTRON800trailertoafullyhydraulically

operatedjackingsystem.Dualaxel40,000poundtrailersareavailable.



structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendof

thejob.

TheKEMTRON800CProvidesUpTo1,000gpmofCleaningCapacity.

KEMTRON800CContainerized,Field-ErectedMudSystemsforMaximumFluidVolume

Fittedwith(3)recessed

independent40/40/40HP6x5

250Seriescentrifugalpumps.

Dual6-PanelDualDeckLinear

MotionShakerswith112ft2

(10.4m2)oftotalscreeningsurface

area.

Includesabankof(12)5”hydro-cyclones,with

screensaversandvalveisolation.

Dualman-holesforcompleteinternal

accesstoallinternalsystems.

Includesabankof(2)12”hydro-cyclones,withscreensavers.

4,500gallon,triplepartitionedtank

constructedfroma20’CSCCertified

ShippingContainer.

Ourmostadvancedfluidreclamer isfullycustomizableandcapableofmanagingavarietyofconstructionanddrillingfluids.

DualHyperGdual-deckshakers,fittedwithoverhead“rock

boxes”.

(3)10”desanderhydrocyclonesprovidethenext

solidscut.Includesasingle-deckHyper-G

shaker.

6”VenturiMixingHopperwithsufficientdeck

spaceforanentirepalletofbarite.

(18)5”desilterhydrocyclonesprovidethe

polishingsolidscut.Includesasingle-deck

Hyper-Gshaker.

KEMTRON1500HD2PackagedSolidsControlandFluidReclamationSystemforLargeRigs

9,000gallontriple-partitionedtankwithcontinuousrecirculation

cleaningsystem.

Three5HPtop-mountedagitatorswithgear-boxes

arecoupledwithaseriesofmud

guns.

OurKEMTRON1500isintegratedwithadual-axel80,000lb.,dual-axel,rock-overtrailer.Triple-axeltrailersareavailableuponrequest.

KEMTRON1500HD2PackagedSolidsControlandMudReclamationSystemforLargeRigs

60HP6x8Series250CentrifugalPumpensuresproperdesilter manifold

operatingpressure.

60HP6x8Series250CentrifugalPumpensuresproper

desander manifoldoperatingpressure.

Threesetsorretractingdecklightsfullyilluminatetheworkingdeckofthe

entiresystem.

40HP6x5Series250CentrifugalPumpdedicatedtothe

operationofthemixinggunsandhopper.

40HP6x5Series250CentrifugalPump

dedicatedforclean-fluidtransfertothedown-holepump.

Dieselpoweredhydraulicjacking

systemtolevelstheKEMTRON1500upon

placement.

KEMTRON1500OptionsPackagedMudReclamationSystemforMaxi-ClassRigs

Otheravailableoptionsinclude,tanklevelsensors,triple-axeltrailers,integrateddewateringsystems,andintegratedtriplexpumppackages.

ESS-1450SLCentrifuge

TheKEMTRON1500TDS,fully

integratesanESS-1448SLcentrifugedirectlywithinthefootprintofupperdeck.IncludesfeedpumpandVFDHMI

touch-screeninterface.





250to300KWGenerators



to17hours.

DualMotion,Multi-GShakers

TheKEMTRON1500canbefullyfittedwithdualmotion,multi-Gand/orhigh-Gshaker

motorstomaximizeshaker

performance.



structure,thishighpressurewasherwillkeepscreensfromblindingandallowforrigclean-upattheendofthe

job.

SmartPanelControlSystemANewParadigminIntegratedFluidReclamationSystemControls

Elgin’sSmartPanelControlSystemprovidesforthelowestcostoperatoroversightofanyreclaimer intheindustry.

• Elgin’sProprietarySmartPanelAllowsOperatorstoRunandMonitortheReclaimerfromaSmartPhone,TabletorLaptop.

• ComesintegratedwithOperationDataLoggingforPerformanceMonitoringandFailureTracking.

• Desilter andHopper PumpPressureMonitoringtoEnsureOptimumDrillingFluidConditions

• TankFluidLevelIndicatorsandAlarms.

• AutomatedPumpOperationwithInterlocks.

• AudibleandVisualAlarmSystemInterlocks.

• AutomatedOperatorAlertstoEnsureProperPreventativeMaintenance.

RemoteNetworkControlInterfaceDirectlyFromYourSmart-Phone,TabletorLaptop.

PressureMonitoringofPumpsto

MaximizeSystemPerformance.

IntegratedRun-TimeCountersforAllSystemstoEnhance

PreventativeMaintenance.

TouchScreenInterfacetoControlallOn-BoardPumps,TrashPumpand

Shaker.

FurtherIntegrationwithOptional

Upgrades,IncludinganOn-Board

PressureWasher.

Selectingthemostappropriatefluidreclamationsystemdependsonthetotalcirculatingvolumeinclusiveofthe

“bulked-up”volumetricflowasaresultofsuspendedsolids.

CommonSystemPairingsPairingswithPopularGeothermal,Water&PipelineDrillingRigs

WasteCuttingsTreatmentElgin’sPatent-PendingDirectDriveVerticalCuttingsDryer

ElginSeparationSolutionsnewpatent-pendingCSI-D4VerticalCuttingsDryerhasbeendesignedto

revolutionizethepipeline,micro-tunneling,anddredgingindustryintreatingwater-baseddrillcuttingsandspoils.Elgin’snewdryertechnologybringsawholenewlevelinsolidsdewateringandrecoveryofdrilling

fluidfromwastecuttingstypicallyhauledoffanddisposedof. Operatorscanrecoverupto95%(+/-)ofthedrillingfluidfromslurrydischargedfromshakers

and/orproducedewateredsolidsdownto2%.

CSI-D4™

NotonlydoesElgin’stechnologyeliminatetheneedtoenterthedryertoservicethedrivebeltsystem,butitprovidesguaranteedClassI– Division1andClassI– Division2drivesystemcompliance.

DryWater-BasedWasteCuttingsAfterBeing

ProcessedthruCSI-D4™VCD.

RecoveredDrillingFluidfromWasteCuttingsProcessedthruCSI-D4™VCD.

VCDApplicationRepresentativeverticalcuttingsdryerperformancecapability1.

0

2

4

6

8

10

12

14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

StandardVCDDischargeLiquidContent(%Weight)

ShakerDischargeLiquidContent(%Weight)

Percen

tbyWeigh

tLiquid

1As referenced in EPA Compliance Cost Methodology for BAT/NSPS Cuttings Dryer Technology, performance data from 23 wells revealed that the Synthetic On Cuttings (SOC) was reduced from 11.7% to 4.15% by weight after being processed.

BEFORE– DrillcuttingspriortofeedingthroughaVCD.

AFTER– DrillcuttingsafterbeingprocessedbyaVCD.

A2/3reductionindrillingfluidlosscanbeachieveddependingontheformationbeingdrilled.

ClosingtheLoopManagementofColloidal/Ultra-FineSolidsandWasteCuttings

Ourproductportfolioofproprietarypolymersandcapitalequipmentprovidesa“one-stop”shopforanyfluidchallengeandwastemanagement.

DrillingRig

Cuttings&DrillingFluid

“Dried”WasteCuttings

RecoveredFluid

FluidRecyclingSystem

SolidsControlCentrifuge

RecoveredFluid

WasteCuttings

RecoveredFluid

UnsurpassedValueDefinitiveValuePropositioninUtilizingKEMTRONPackagedReclamers

Inadditiontotheabove,wearetheonlyreclamer OEMthatmanufacturesitsownshakersandscreensensuring100%integratedaccountabilityfortheentiresystem.

Full-ScaleEngineeringSupport

OurdedicatedEngineeringteamevaluatessystem

hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation

analysis(“FMEA”)foreachsystembuilt.Combined

withourabilitytocreativelycustomizeyoursystem,there

isnobetterchoice.

UnsurpassedDurability

Withdecadesofexperiencebuildingpackagefluid

reclamationsystems,wehavedevelopedareputationforthemostdurablesystemsinthemarket.Theaverageassetliferangesfrom7to10

years.

UnsurpassedExperience

Asthetrend-settingleadinginpackage,mobilefluid

reclamationsystem,wehavebeenshippingonaverageonereclamationsystemperweek.Noothermanufactureshipsmorepackagedfluid

reclamationsystems.

KEMTRONFluidReclaimerProductsOverview

KEMTRON Fluid Reclaimer Products Overvie · KEMTRON Fluid Reclaimer Products Overview 2017...

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