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Page 1: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

Reshaping ManufacturingUnderstanding the 3D Printing Process

Page 2: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

Christina Chun3D Printing & 3D Design Evangelist

[email protected]

@christinachun

Page 3: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● History

● Today

● Processes

● How to get started

● Questions

Page 4: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

are familiar with the

Page 5: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process
Page 6: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

Ford Model T AssemblyLine - December 1, 1913

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The first 3D Printed part was made and Chuck Hull of 3D Systems invented a process called Stereolithography.

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is....

the way we and

ideas

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Page 14: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● Raised $34k

● 3D Printed Enclosure

● Batch Printing

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● Raised $99k

● 3D Printed Enclosure

● Batch Printing

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“Thanks to 3D printing, pieces are really quickly available, which means we can test them within a few days, and make changes reactively.”

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“3D Printing is an obvious solution for a start-up, especially if you follow the lean start-up approach. It allows you to cut time and resources on prototyping, thus to achieve a minimum viable product in no time.”

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Page 19: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● Unlike CNC machining which is a subtractive process, 3D Printing or Additive Manufacturing is an additive process.

● Layers of material are laid down or built upon, layer by layer to build the object.

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vs

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& SLA

● Resolution

● Build Volume

● Material

● Finish Quality

● Cost

● Support Structures

● Parts Cleaning

● Low Temp Melting

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&

● Gradient Light

● Maintenance

● Material

● Printer Size

● Support Structures

● Parts Cleaning

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● Powder

● Laser

● Vacuum

● Sandblasted

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& SLS

● Resolution

● Build Volume

● Materials

● Lightweight

● Cost

● Hollow to save money

● Plastic is Non-recyclable

● Texture

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● High Detail Resolution

● Metal Powders

● Complex Geometries

● Aerospace, Dental, Medical and more

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&

● Rapid Prototype

● Small/Complex Parts

● Metals

● High Cost

● Support Material

● Labor Intensive Finishing

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● Powder

● Liquid Binder

● Vacuum

● De-powder

● Infiltration Process

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&● Fragile

● Color Issues

● Not Food Safe

● Full Color

● Life-like Models

● Sculptural

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vs

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&

● Clogged Nozzles

● Visible Layers

● Support Removal

● Functional Prototypes

● Maintenance

● Materials

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● High Detail Resolution

● Metal Powders

● Complex Geometries

● Aerospace, Dental, Medical and more

● Knife

● Heat/Glue

● Machined

● Drilled

● Peel off

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● High Detail Resolution

● Metal Powders

● Complex Geometries

● Aerospace, Dental, Medical and more

&

● Material Cost (Paper)

● Thick layers & Fast

● Niche Applications

● Stair Stepping/Layers

● Absorbs Moisture

● Accuracy

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● High Detail Resolution

● Metal Powders

● Complex Geometries

● Aerospace, Dental, Medical and more

● Metal Powder

● Vacuum System

● Reactive Materials

● Requires Support

● Fully Dense

● Void-free

● Strong

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● High Detail Resolution

● Metal Powders

● Complex Geometries

● Aerospace, Dental, Medical and more

&

● High Density

● Less Thermal Stress

● Niche Applications

● Time/Cost

● Limited

● Surface Quality

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…..

StylesByAna.com

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● Professional CAD Software

● Popular 3D Modeling Packages

● Open Source, Free & Cloud Apps

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Find a

Visit

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● Sketches

● Technical Drawings

● Concept Art

is better than nothing!

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Example from to 3D model

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not

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Page 43: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

Check the actual size!

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Export your 3D model!

File Formats

.stl, .ply, .obj, .wrl etc.

Texture ImagesVertice Color

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● Watertight

● Wall Thickness

● Stress Areas

● Articulation

● Moving Parts

● Overhangs

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● Upload

● Auto Repair

● Materials Check

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Page 49: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

From Concept to 3D Print● Change the orientation● Slice the model.● Auto generate supports

or manually add your own.

● Send the file to the printer to print or upload to a service.

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Page 51: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● History

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● History

● Today

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● History

● Today

● Processes

Page 54: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● History

● Today

● Processes

● How to get started

Page 55: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

● History

● Today

● Processes

● How to get started

Page 56: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

reshaping the way that we

....

Page 57: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

Christina Chun3D Printing & 3D Design Evangelist

[email protected]

@christinachun

Page 58: Inside 3D Printing: Reshaping Manufacturing: Understanding the 3D Printing Process

http://en.wikipedia.org/wiki/Industrial_Revolutionhttp://online.wsj.com/articles/roots-of-a-high-tech-revolution-1409066696

http://www.studiofathom.com #Case © Fathom

http://www.thingiverse.com/make:36841http://www.thingiverse.com/thing:185125https://www.etsy.com/shop/stylesbyanahttp://www.sculpteo.com/en/materials

http://www.sculpteo.com/en/transferring-3d-file/http://en.wikipedia.org/wiki/Electron_beam_meltinghttp://en.wikipedia.org/wiki/Selective_laser_sintering

http://www.arcam.com/technology/electron-beam-melting/http://www.cokreeate.com/

https://learn.adafruit.com/2014-halloween-3d-printed-projects-roundupAutodesk - http://www.123dapp.com

http://www.vecteezy.com - freevector/PackyArenas/zhaolifeng/VectorizeNow/ShmectoriPhone Blueprint © Apple Inc. 3D Printer Images © 3D Systems, Stratasys, Makerbot, Form Labs, Kudo3D,

B9Creator, MCor, Arcam, EOS

Autodesk, Netfabb