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Keep your line
up and running.
BELT CONVEYORPRODUCTS
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SOLUTIONS FOR EVERYISSUE ALONG THE BELT LINE
SECONDARY CLEANER
PRIMARY CLEANER
(Polyurethane Blades)
ACCESS DOOR
IMPACT BED
SKIRT
CLAMPS
DYNAMIC
IMPACT BED
ADJUSTABLE
IDLER
BELT TRAINER
PULLEY
LAGGING
PLOUGH
(Tungsten Carbide Blades)
CORETECH
CONVEYOR ROLLER
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SECONDARY CLEANER
PRIMARY CLEANER
(Tungsten Carbide Blades)
BELT TRAINER
Carryback
Material that sticks to the belt after it leaves the transferpoint and continues falling off along the conveyors
return side. To address carryback, we offer:
Belt Cleers
Belt Plughs
Cleer Bles
Belt Slip
Occurs when the head pulley is not adequately gripping the
belt due to a loss of friction. To combat slippage, we offer:
Cermic Pulley Lggig
Rubber Pulley Lggig
Mistrckig
Belt drifts to one side or the other, resulting in materialspillage, uneven belt wear, and possible system
damage. To inhibit mistracking, we offer:
Belt Triers
Belt Psitiers
With over 100 years of experience in the belt conveyor industry,Flexco knows that keeping your line running smoothly is essential to the
success of your operation. Thats why weve developed a comprehensive line
of innovative belt conveyor products that address the key issues you face.
Spillge
Material that spills off the belt, typically at transfer
and load points. To curb spillage, we offer:
Skirt Clmps
Impct Bes
Belt Plughs
(Tungsten Carbide Blades)
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Cleer Ivtis
Patented, Faceted Blade ProleThese blades
continually renew their edges, creating more
efcient cleaning
Better-Performing Tungsten Carbide Cleaner
BladesAfter years of testing and research, wevecreated blades that last longer and wear more evenly
Heavy-Duty Spring Tensioning SystemsAn
important part of our cleaning systems, our
tensioners enable easy visual inspection and
maintain proper tension
Material Path CleaningThis unique option lets
you match your cleaner width to your actual material
path, reducing differential blade wear
Larger Diameter PolesOur poles are designed
to resist the powerful twisting forces caused by
continuous belt motion
Belt Trckig Ivtis
Pivot-and-Tilt technologySpecial sensors detect
belt wander, then guide the belt back to the
correct path
Impct Be Ivtis
Velocity Reduction TechnologyAn exclusive
feature of our impact beds, this technology deadens
impact energy for less rebound and material
degradation
Slide-Out ServiceDesigned for fast and safe
complete bar change-outs
Lggig Ivtis
An 80%-Ceramic SolutionWe were the rst to
market with this option
Incredibly Fast InstallationOur weld-on lagging is
50% faster to install than other lagging products
Innovative Designs, Superior Engineering, Industry Expertise
THE FLEXCO DIFFERENCE
Sice 1907, weve bee dedicated to improvig belt performace ad productivit. Thats meat spedig a lot of time i the eld,
workig alogside customers ad learig about their everda challegesrst-had.
We use that hard-wo kowledge to desig belt coveor products that work better ad last loger. I fact, we pioeered ma of
the advanced features that have since become industry standards.
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Buget Svigs
Flexco cleaners and other belt conveyor products
increase the life of the belt by reducing wear from
carryback, mistracking, and other issues. Given the
cost of belting, being able to keep your belts longer
can mean substantial savings.
Our products also help reduce wear on other key
conveyor components, like rollers, pulleys, splices,
and more. That saves you even more money.
By cutting down on carryback, spillage, and other belt
problems, our products also reduce safety hazards.
And as you know, accidents can be costlyin terms
of lost productivity and possible nes.
Lwer Mitece Csts
Because they reduce carryback and spillage, our belt
conveyor products cut down on time-consuming
cleanup.
When your belt and other important conveyor
components are protected from damage, you can
spend less time making repairs and less money
buying replacement components. In fact, studies
show that reducing carryback from 3 percent to1 percent can result in a 67 percent reduction in
maintenance costs.
Csistet, Efciet Perfrmce
Unscheduled shutdowns for maintenance or repairs
mean serious production losses. Our belt conveyor
products help you maximise uptime by correcting
the issuessuch as mistracking and carryback
that typically cause system damage.
Greter Sfety
Studies show that approximately 42 percent of
conveyor-related accidents occur during maintenance
activities. Our cleaners and other belt conveyorproducts minimise the need for maintenance and
reduce the risk of accidents.
Servicebility
Proper servicing of products, such as belt cleaners
and impact beds, is key to ensuring effective and
long-lasting performance. Thats why all Flexco
products are designed with features that make
regular servicing easy.
We are continually enhancing our already service-
friendly products, making them even easier tomaintain. For example, weve added an easy-to-
replace blade cartridge to our MHS Heavy-Duty
Secondary Cleaner, and Slide-Out Servicebars to
our DRXImpact Beds.
Flexco Belt Conveyor Products Deliver Benefitsfor Your BeltAnd Your Bottom Line
Mineline
When standardproducts just wont do.
FlexcoMinelineproducts have been designed and
engineered to workday in and day outin some
of the toughest applications in the world. Regardlessof the application, whether it be underground coal
mining, port loading facilities, or other heavy tonnage
applications that test the strength and durability
of your conveyor system, Mineline is the answer.
Customers have come to expect a Flexco cleaner,
impact bed or tracker with the Mineline brand by
its name to exceleven in situations where other
products have failed.
Next to Mineline
endorsed products,
youll find this mark:
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YOUR ISSUE: CARRYBACK
OUR SOLUTION: ADVANCEDCLEANING SYSTEMS
BELT CLEanERS
Primry Cleers
Mounted to the head pulley and below the
material flow Ideal for removing large pieces of material
typically about 6070 percent of initial carryback
Blade width/material path options
Secry cleers
Located just past where the belt leaves the headpulleyand anywhere else down the beltline
Especially good at removing nes, increasingcleaning efciency to 90+ percent
BLadE oPTIonS
Plyurethe
Easier on the belt
Works well with mechanical splices Economical
Specialty formulations for high heat,chemical resistance, or water removal
Tugste crbie:
Superior cleaning efciency
Long wear
Step 1 Uerst Yur optis
Step 2 10 Key Criteri fr alysig Yur Cveyr System
Step 3 determie Whether Yu nee Cmplete Sluti
1Your belt speed and belt width*
2What types of splices are present andtheir condition*
3Any unusual characteristics of your load orenvironment (extreme heat, abrasiveness, mud,etc.)a specialty cleaner that can withstand theseconditions may be necessary*
4Whether the belt reverses
5Your conveyor structure width
6Your pulley diametertypically, the larger thepulley, the larger the required cleaner
7Your pulley conditionif the pulley is worn ornot perfectly round, a segmented blade mayclean more effectively
8Where you plan to position the cleaner and howmuch room there is to accommodate it
9The materials path on the beltmatching thecleaner to the material path reduces differentialblade wear
10Your desired level of performance and upkeep
* Note:CEMA has created an application classification guide that addresses these
three criteria. Further explanation of this is found on Page 7.
Some operators want their belts as clean as possible;others are comfortable with a certain amount ofrenegade material.
To achieve maximum cleaning efciency, its best
to bring together a primary cleaner and one or more
secondary cleaners to form a comprehensive system. Ifyou only want to install a single cleaner, try to target theareasuch as the head pulleywhere it will have the
greatest effect.
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CEMA (Conveyor Equipment Manufacturers Association)
publishes a guide with the explicit goal of providing "a
uniform method for determining the application class of
any individual belt cleaner." This is meant as a way to assist
in the selection of the correct belt cleaner or belt cleaner
system. The complete guide, titled "Clssiction of
applictions for Bulk Mteril Conveyor Belt Clening,"
or CEMA Standard 576, is available from CEMA.
The classication is built on a points system based on ve
key criteria. While others play a role as noted on Page 6,
these ve were chosen as the key elements in selecting the
appropriate cleaner or cleaning system. The ve criteria are:
1. belt width
2. belt speed
3. splice type
4. mteril brsiveness
5. mteril stickiness/moisture content
Each of these criteria score points; points increase basedon the impact it would have on the required cleaner. Wider
belt widths, faster belt speeds, introduction of mechanical
splices, increase in material abrasiveness (using CEMA
Standard 550), and increasing the moisture content of
the material all add to the point totals when scoring an
application.
The results of scoring the application created ve classes:
In accordance with this classication, you will nd class
ratings for Flexco's belt cleaners throughout this guide
as another resource to assist you in choosing the correct
cleaning system for your application, while keeping in mind
the full criteria found on Page 6. For more detailed info on
each cleaner, log on to www.exco.com.au.
Score Clss
24 5
APPLICATION
CLASSIFICATIONGUIDE
Shown: H-Type V-Tip Primary Cleaner
Shown: MHS HD Secondary Cleaner
Shown: U-Type Secondary Cleaner
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EZP1 Primary Cleaner Stadard-dut, with 60 mm (2 3/8") diameter pole
Visual tesio check
Requires just 100 mm (4") of horizotal clearace
Do- it-ourself istallatio ad miimal maiteace
Maximum Belt Speed*: 3.5 m/sec (700 fpm)
Pulley Diameter from 250900 mm (10"36")
Applications: Aggregate, Sand & Gravel, Cement,
Wood Processing, RecyclingCEMA Class 3
EZP-LS Limited Space Primary Cleaner Compact desig with shorter pole legth Stadard-dut, solid-blade desig
Visual tesio check
Do- it-ourself istallatio ad miimal maiteace
Maximum Belt Speed*: 2.5 m/sec (500 fpm)
Pulley Diameter from 150550 mm (6"22")
Applications: Brick/Block Plants, Ready Mix Plants,Road/Mobile Equipment
CEMA Class 2
*Also available in Stainless Steel
EZP-LS Stainless Steel Food Grade Primary Cleaner
Stailess steel compoets for superior corrosio resistace Stadard-dut, solid-blade desig
Visual tesio check
White food-grade, chemical-resistat CoShearblade
Maximum Belt Speed*: 2.5 m/sec (500 fpm)
Pulley Diameter from 150550 mm (6"22")
Applications: Fermentation Byproducts, Pre-processed Foods
CEMA Class 2
EZP-LS High-Temp Primary Cleaner Compact desig with shorter pole legth
Stadard-dut, solid-blade desig rated up to 135 C (275 F)
Ca hadle temperature spikes to 163 C (325 F)
Visual tesio check
Do- it-ourself istallatio ad miimal maiteace
Maximum Belt Speed*: 2.5 m/sec (500 fpm)
Pulley Diameter from 150550 mm (6"22")
Applications: Coke, Clinker, Cement, Asphalt
CEMA Class 2
*Also available in Stainless Steel
FLEXCO PRIMARY CLEANERSFEATURES & APPLICATIONS
Cleaner Key: WET STICKY DRY HIGH TEMPERATURE CORROSIVE
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To learn more about Flexco Primary Cleaners, visit www.flexco.com.au.
EZP1 Primary Cleaner with White ConShearBlade Stadard-dut, with 60 mm (2 3/8") diameter pole
Visual tesio check
Requires just 100 mm4" () of horizotal clearace
Do-it-ourself istallatio ad miimal maiteace
White food-grade, chemical-resistat CoShear blade
Maximum Belt Speed*: 3.5 m/sec (700 fpm)
Pulley Diameter from 50900 mm (10"36")
Applications: Fermentation Byproducts, Pre-processed Foods
CEMA Class 3
*Also available in Stainless Steel
EZP1 High-Temp Primary Cleaner Stadard-dut, solid-blade desig rated up to 135 C (275 F)
Ca hadle temperature spikes to 163 C (325 F)
Visual tesio check
Requires just 100 mm (4") of horizotal clearace
Do- it-ourself istallatio ad miimal maiteace
Maximum Belt Speed*: 3.5 m/sec (700 fpm)
Pulley Diameter from 250900 mm (10"36")
Applications: Coke, Clinker, Cement, Asphalt
CEMA Class 3
*Also available in Stainless Steel
EZP1 Twist Tensioner Primary Cleaner Stadard-dut, solid-blade desig
Compact torsio twist tesioer allows for measurable
ad veriable tesio
Tesioer compatible to mout o either ed of pole
Do- it-ourself istallatio ad miimal maiteace
Maximum Belt Speed*: 3.5 m/sec (700 fpm)
Pulley Diameter from 150900 mm (10"36")
Applications: Aggregate, Sand & Gravel, Cement,Wood Processing, Recycling
CEMA Class 3
EZP1 Stainless Steel Food Grade Primary Cleaner Stailess steel compoets for superior corrosio resistace
Stadard-dut, solid-blade desig
Visual tesio check
White food-grade, chemical-resistat CoShearblade
Maximum Belt Speed*: 3.5 m/sec (700 fpm)
Pulley Diameter from 1250900 mm (10"36")
Applications: Fermentation Byproducts, Pre-processed Foods
CEMA Class 3
F L E X C O P R I M A R Y C L E A N E R S Continued
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F L E X C O P R I M A R Y C L E A N E R S Continued
Stainless Steel MMP Medium-DutyPrimary Cleaner Stailess steel compoets for superior corrosio resistace
Medium-dut miig primar cleaer
Heav-dut, 3-piece desig, corrosio-resistat pole
with dual tensioners
Visual tesio check
Maximum Belt Speed*: 5.0 m/sec (1000 fpm)
Pulley Diameter from 4001200 mm (16"48")
Applications: Phosphate, Potash, Copper/Gold Mining, Salt,Load-out Facilities Near Salt Water
CEMA Class 4
MMP Medium Mine-Duty Primary Cleaner Medium-dut miig primar cleaer with TuffShearblade
Heav-dut, 3-piece desig pole with dual tesioers
Visual tesio check
Maximum Belt Speed*: 5.0 m/sec (1000 fpm)
Pulley Diameter from 4001200 mm (16"48")
Applications: Underground Mining, Hard Rock Mining, Steel Mills, Iron Ore,Metal Mining, Aggregate, Coal Fired Power Plants, Load-out Facilities
CEMA Class 4
Optional PATTensioner
Optional PATTensioner
Cleaner Key: WET STICKY DRY HIGH TEMPERATURE CORROSIVE
MHCP Heavy-Duty Cartridge Primary Cleaner Oe of the most rugged primar cleaers available
Egieered for abusive coditios
Telescopig, 3-piece pole that resists twistig/bowig/bedig
Quick-chage SuperShear blade cartridge for fast,
easy maintenance
Maximum Belt Speed*: 7.5 m/sec (1500 fpm)
Pulley Diameter from 5001200 mm(20"48" )
Applications: Underground Mining, Hard Rock Mining, Metal Mining,Longwall Coal Mining, Steel Mills, Iron Ore
CEMA Class 5
*Also available in Stainless Steel with FRAS-Approved Blades
PAT Portable Air Tensioner PAT esures costat tesio for full blade
life with little maintenance
Works with Flexco mechaical fasteers
Usable with air, itroge or water
Offers sigle or dual tak (for two cleaers)
when site air is not available
Featured o Mielie-approved cleaers like
MMP, MHCP ad MHS
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H-Type HXF2 Primary Cleaner Suitable as a stad-aloe cleaer i stadard ad medium dut
applications
Available with polurethae
Maximum Belt Speed*: 5.0 m/sec (1000 fpm)
Pulley Diameter from 250 325 mm10" 53" (10" 53" )
Applications: Underground Mining, Hard Rock Mining,Metal Mining, Aggregate
CEMA Class 4
H-Type HV/HVP Primary Cleaner Tugste carbide tip provides superior cleaig efciec
(vulcaized belts ol)
Segmeted blades work idepedetl
Visual tesio check
Maximum Belt Speed*: 7.5 m/sec (1500 fpm)
Pulley Diameter from 2501575 mm(10"63" )
Applications: Power Plants, Port Facilities, Hard Rock Mining,Iron Ore, Steel Mills
CEMA Class 4
*Also available in Stainless Steel
H-Type Heavy-Duty Primary Cleaner withEnhanced Service Advantage Cartridge Segmeted blades mouted o idividual, pre-tesioed cushios
maitai cleaig efciec, eve as the blades wear
Service advatage cartridge feature allows for eas service ad
inspection
Available i Powder Coated or Stailess Steel
Compressio sprig tesioer maitais uiform, costat bladetension to belt
High-grade tugste carbide tips, also available i extra-life tip
length
Maximum Belt Speed*: 6.0 m/sec (1200 fpm)
Pulley Diameter from 6003000 mm(24"120" )
Applications: Power Plants, Port Facilities, Hard Rock Mining,Iron Ore, Steel Mills
CEMA Class 4
*Also available in Stainless Steel
Applications listed are intended to identify where each cleaner is commonly and most effectively utilised.Belt conditions, belt speeds, and pulley diameters should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.
Optional HVProtected Tips
To learn more about Flexco primary cleaners, visit www.flexco.com.au.
F L E X C O P R I M A R Y C L E A N E R S Continued
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To learn more about Flexco secondary cleaners, visit www.flexco.com.au.
Y-Type Secondary CleanerPolyurethane Available i stadard dut (belt widths 450 -1200mm (18"-48")ad heav dut (belt widths 900-1800mm (36"-72")
Segmeted tips easil serviced utilizig a removable cartridge
Sprig tesioed to deliver optimal cleaig performace ad
blade life
Food grade/chemical resistat polurethae optio available
Compatible with reversig belts
Also available with Bolt Tesioer
Maximum Belt Speed*: SD 3 m/sec (600 fpm); HD 3.75 m/sec (750 fpm)
Applications: Aggregate, Sand & Gravel, Cement
CEMA Class 2 (Y-Type Standard-Duty Polyurethane)
CEMA Class 3 (Y-Type Heavy-Duty Polyurethane)
Y-Type Secondary CleanerTungsten Carbide Available i stadard dut (belt widths 450-1200mm (18"-48")ad heav dut (belt widths 900-1800mm (36"-72")
Segmeted tugste carbide blades compatible with
mechaical fasteer applicatios are easil serviced utilizig a
removable cartridge
Sprig tesioed to deliver optimal cleaig performace ad
blade life
Compatible with reversig belts
Also available with Bolt Tesioer
Maximum Belt Speed*: SD 3 m/sec (600 fpm); HD 3.75 m/sec (750 fpm)
Applications: Aggregate, Sand & Gravel, Cement, Mining
CEMA Class 3
FLEXCO SECONDARY CLEANERSFEATURES & APPLICATIONS
SD BladeSD Blade
HD BladeHD Blade
Y-Type Secondary Cleaners with optional Bolt Tensioners
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P-TypeSecondary Cleaner Available with C-tips for mechaical fasteer applicatios
or V-tips for vulcaized applicatios
Segmeted, tugste carbide blades
Bolt-up tesioig sstem
Limited space model optio for telescopig, stackig,
or portable conveyors
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,
Recycling, Light Mining, Power Plants with Vulcanized BeltsCEMA Class 4
*Also available in Stainless Steel
R-TypeReversing Secondary Cleaner Available with C-tips for mechaical fasteer applicatios
or V-tips for vulcaized applicatios Two-wa cushios that accommodate reversig belts
Do-it-ourself istallatio
Bolt-up tesioig sstem
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Power Plants with Vulcanized Belts
CEMA Class 4
*Also available in Stainless Steel
P-TypeCartridge Secondary Cleaner Available with C-tips for mechaical fasteer applicatios
or V-tips for vulcaized applicatios
Bolt-up tesioig sstem
Service Advatage Cartridge feature allows for
easy service and inspection
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Ideal for Power Plants with Vulcanized Belts
CEMA Class 4*Also available in Stainless Steel
R-TypeCartridge Secondary Cleaner Available with C-tips for mechaical fasteer applicatios
or V-tips for vulcaized applicatios Two-wa cushios that accommodate reversig belts
Bolt-up tesioig sstem
Service Advatage Cartridge feature allows for eas service
and inspection
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Ideal for Power Plants with Vulcanized Belts
CEMA Class 4
*Also available in Stainless Steel
F L E X C O S E C O N D A R Y C L E A N E R S Continued
Cleaner Key: WET STICKY DRY HIGH TEMPERATURE CORROSIVE
MHS Heavy-Duty and ReversingSecondary Cleaner Segmented blades with choices of tungsten carbide tips
Pateted PowerFlexcushions that maintain optimal belt contact
Tesioers ad cushio create 4 poits of relief, makig the
cleaer fasteer-friedl
Two-wa cushios available for reversig applicatios o
shuttle coveors, coveors that roll back, or tripper ad
stacker applications
Maximum Belt Speed: C-Tip: 6.0 m/sec (1200 fpm)V-Tip: 7.5 m/sec (1500 fpm)
Applications: Underground Mining, Hard Rock Mining, Metal Mining,Aggregate, Load-out Facilities, Iron Ore, Steel Mills, Power Plants
CEMA Class 5
Optional SAT2Tensioner
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U-TypeSecondary Cleaner U-shaped blade ad offset pole that itesif cleaig power
Blade tips that scrape off stubbor carrback, while rubber
backers squeegee wet material
Best for cupped belts ad belts with wor ceters
Choice of tugste carbide, impact-resistat tugste
carbide, or polurethae blade tips
Works best i wet applicatios
Blade replacemet made eas with removable frot plate
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Cement, Coal Mining, Coal Prep Plants, Power Plants,Load-out Facilities
CEMA Class 5
Stainless Steel U-TypeSecondary Cleaner Stailess steel compoets for extra corrosio resistace
U-shaped blade ad offset pole that itesif cleaig power
Blade tips that scrape off stubbor carrback, while rubber
backers squeegee wet material
Best for cupped belts ad belts with wor ceters
Choice of tugste carbide, impact-resistat tugste
carbide, or polurethae blade tips
Blade replacemet made eas with removable frot plate
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)
Applications: Load-out Facilities, Power Plants
CEMA Class 5
Applications listed are intended to identify where each cleaner is commonly and most effectively utilised.Belt conditions, belt speeds, and pulley diameters should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.
F L E X C O S E C O N D A R Y C L E A N E R S Continued
MHS Secondary Cleaner with Service AdvantageCartridge Segmented blades with choices of tungsten carbide tips
Pateted PowerFlexcushions maintain optimal belt contact
Tesioers ad cushio create 4 poits of relief, makig the
cleaer fasteer-friedl
Service Advatage Cartridge feature allows for eas service
and inspection
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm)
V-Tip: 6.0 m/sec (1200 fpm)
Applications: Underground Mining, Hard Rock Mining, Metal Mining,Aggregate, Load-out Facilities, Iron Ore, Steel Mills, Power Plants
CEMA Class 5
*Also available in Stainless Steel
Stainless Steel MHS Heavy-DutySecondary Cleaner Stailess steel compoets for extra corrosio resistace
Segmented blades with choices of tungsten carbide tips
Pateted PowerFlexcushions maintain optimal
belt contact
Tesioers ad cushio create 4 poits of relief, makig the
cleaer fasteer-friedl
Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm)
V-Tip: 6.0 m/sec (1200 fpm)
Applications: Salt, Copper/Gold Mining, Phosphate, Potash, Load-out Facilities
CEMA Class 5
Cleaner Key: WET STICKY DRY HIGH TEMPERATURE CORROSIVE
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FLEXCO CLEANERS AND
FASTENERS:BETTER,TOGETHER
Many of our cleaning
systems have special
features that allow them to
interface seamlessly with our
mechanical belt fasteners.
SPRInG TEnSIOnInGSySTEM ADDS 3RDPOInT OF RELIEF
PATEnTED POWERFLEXCUSHIOn PROVIDES2 OF THE 4 POInTS OFRELIEF, ALLOWInG FORSEAMLESS InTERFACEWITH FASTEnERS4THPOInT OF RELIEF
FOUnD In THE POLETORSIOn MOUnTInGSySTEM
Chevron Secondary Cleaner For raised top, chevro, or grooved belts
Hudreds of rubber gers that ick off carrback
Free-rotatig desig that works ol whe the belt rus
Do-it-ourself istallatio ad quick drum replacemet
Maximum Belt Speed: 2.5 m/sec (500 fpm)
Applications: Wood Chipping, Sand
CEMA Class 3
Motorised Brush Cleaner Uiquel pattered bristles aid i reducig material
buildup and clogging
Adjustable tesioers allow eas brush-to-belt
adjustmet as the bristles wear
Spis opposite the belt directio for optimal cleaig
Do-it -ourself istallatio ad quick drum replacemet
Maximum Belt Speed: 3.5 m/sec (700 fpm)
Applications: Wood Chipping, Sand
CEMA Class 4
Shown: MHS Secondary Cleanerwith Service Advantage Cartridge
F L E X C O S E C O N D A R Y C L E A N E R S Continued
To learn more about Flexco secondary cleaners, visit www.flexco.com.au.
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C-TIP RV-TIP UF BLADE
Primary Cleaner Options
Secondary Cleaner Options
Application
DescriptionEZP-LS EZP1
EZP1High Temp
MMP MHCPH-Type
(XF2 & XF)H-Type
(HV & HV2)High Temp
V-Tip
Belt Width*300 1500 mm
12" 60"
300 1800 mm
12" 72"
300 1800 mm
12" 72"
600 2400 mm
24" 96"
600 2400 mm
24" 96"
450 1800 mm
18" 72"
50 1800 mm
18" 72"
450 1200 mm
18" 48"
Belt Speed**
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Stabilising Rollers For use i applicatios with belt cup or belt ap
B prevetig these issues secodar cleaer
performance and blade/tip life is enhanced
FLEXCO BELT CLEANER ACCESSORIES
Optional Mounting Bar Kiticl. 8 bolts, uts ad washers
For moutig primar cleaers o ope head pulles
Weld o both sides of pulle ad bolt o steel plates
For use with MSP, MMP, MHP, MHCP
SST Mounting Bracket Kit For MHS or MDWS secodar cleaer istalls
requirig additioal moutig versatilit
Log moutig bracket kit also available for
istallatios that require extra legth legs
MST Mounting Bracket Kit For FMS secodar cleaer istalls
requirig additioal moutig versatilit
Optional Top Angle Kit Used with both Stadard ad Log
SST Moutig Bracket Kits (below
left) for additional mounting options
Spring Covers and Tensioner Locks(for Primar Cleaers ad Secodaries)
Sprig Covers protect sprig ad threaded rod fromcontamination and material buildup
Tesioer Lock prevets uauthorized cleaer retesioig
To learn more about Flexco belt cleaner accessories, visit www.flexco.com.au.
Water Spray Pole Kit Stailess steel pole with powder coated steel clamp brackets
For use with secodar cleaers for a exceptioall clea belt Tpical pressure settig is 276-414 kPa (40-60 psi)
Inspection Door Lockable desig
Available i 300mm x 300mm, 400mm x 400mm, 500mm x
500mm, ad 600mm x 600mm
Grade 316 Stailess Steel
Also available i Mild Steel
Mounting Plate Kiticl. 2 plates, 400 x 800 mm (16" x 32")
For use with Moutig Bars to mout
cleaners on open head pulleys
For use with MSP, MMP, MHP, MHCP
YST Mounting Bracket Kit For y-Tpe secodar cleaer istalls
requirig additioal moutig versatilit
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YOUR ISSUE:BELT MISTRACKING
OUR SOLUTION:BELT TRAINERS
The belt is wandering to one or both sides
The top or return side of the belt is affected
The mistracking is happening consistently or occasionally
The belt has a low, medium, or high running tension
T select the right belt trier, yu ee t csier whether:
Belt Positioner Simple solutio for belts waderig to a sigle side
Fixed, agled rollers fuel the belt oto the correct path
Retur-side istallatio ol
Eas to istall ad maitai
Maximum Belt Tension: Small, Medium and Large: 900 PIW Extra-Large: 1200 PIW
Belt Dimensions: From 4502400 mm (18 96" ) wide
*Also available in Stainless Steel
FLEXCO BELT TRAINERSFEATURES & APPLICATIONS
Conveyor CriteriaBelt
PositionerPT Smart
PT ProReturn Side
PT MaxPT Max
Heavy DutyPT Max
Super DutyPT Pro
Return Side
Top side mistracking No No No Yes Yes Yes No
Return side mistracking Yes Yes Yes Yes Yes Yes Yes
Reversing belts Yes No Yes No No No Yes
Belt mistracking to one side Excellent Excellent Excellent Excellent Excellent Excellent Excellent
Belt mistracking to both sides Poor Excellent Excellent Excellent Excellent Excellent Excellent
Inconsistent tracking problem Good Excellent Excellent Excellent Excellent Excellent Excellent
Belt is cupped (heavy) Good Good Good Excellent Excellent Excellent Good
Belt has low running tension Poor Excellent Good Good Good Good Good
Belt has medium running tension Good Excellent Excellent Excellent Excellent Excellent Excellent
Belt has high running tension Good Good Good Excellent Excellent Excellent Good
Approx. upstream effect* 15 M (50') 6 M (20') 6 M (20') 6 M (20') 6 M (20') 6 M (20') 6 M (20')
Approx. downstream effect* 15 M (50')36 45 M
(120' 150')30 M (100')
45 61 M(150' 200')
45 61 M(150' 200')
45 61 M(150' 200')
30 M (100')
*Typical results; actual results may vary
Use the following chart to identify the best Flexco belt trainer for your needs.
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To learn more about Flexco belt training systems, visit www.flexco.com.au.
PT Smart Sesor rollers detect wader, the pivot ad tilt
belt into place
Ecoomical solutio for medium-tesio belts
Effectivel prevets belt from damagig structure
Eas to istall
Speciall desiged to t udergroud coveors
Maximum Belt Tension: 1600 PIW
Belt Dimensions: For belt width + 75 mm (3") roller and up to 25 mm (1") thick
PT Pro Tapered rolls activate the "pivot ad tilt" motio to track the belt
Works o sigle directio or reversig belts
Simple moutig brackets for eas istallatio, plus adjustmet
screw to e-tue for optimal performace
Ideal for belts with edge damage
Maximum Belt Tension: Standard Duty 1600 PIW Heavy Duty 12002400 PIW
Belt Dimensions: Standard Duty 4501800mm(18"72" ) Heavy Duty 12002400mm (48"96")
PT MaxReturn Side Sesor rollers detect wader, the pivot ad tilt
belt into place
Ideal solutio for cupped ad high-tesio belts
Performs i wet ad dr coditios
Retur-side istallatio ol
Maximum Belt Tension: 3000 PIW
Belt Dimensions: 6001500 mm (24"60") wideUp to 19 mm (3/4") thick
*Also available in Stainless Steel
PT MaxTop Side Sesor rollers detect wader, the pivot ad tilt
belt into place
Ideal solutio for cupped ad high-tesio belts
Performs i wet ad dr coditios
Top-side istallatio ol
Maximum Belt Tension: 3000 PIW
Belt Dimensions: 6001500 mm (24"60") wideUp to 19 mm (3/4") thick
*Also available in Stainless Steel
Heavy Duty PT MaxReturn Side Ideal for high tesio belts
Sesor rollers detect wader, the pivot ad tiltbelt into place
Performs i wet ad dr coditios
Retur-side istallatio ol
Maximum Belt Tension: 6000 PIW
Belt Dimensions: 12002100 mm (48"84") wide1925 mm (3/4" 1") thick
Super Duty PT MaxReturn Side For highest tesio applicatios
Sesor rollers detect wader, the pivot ad tilt
belt into place
Performs i wet ad dr coditios
Retur-side istallatio ol
Maximum Belt Tension: 10,000 PIW
Belt Dimensions: 18003000 mm (72"120") wide25 mm (1") thick and higher
Heavy Duty PT MaxTop Side Ideal for high tesio belts
Sesor rollers detect wader, the pivot ad tiltbelt into place
Performs i wet ad dr coditios
Top-side istallatio ol
Maximum Belt Tension: 6000 PIW
elt Dimensions: 12002100 mm (48"84") wide1925 mm (3/4" 1") thick
Super Duty PT MaxTop Side For highest tesio applicatios
Sesor rollers detect wader, the pivot ad tilt
belt into place
Performs i wet ad dr coditios
Top-side istallatio ol
Maximum Belt Tension: 10,000 PIW
Belt Dimensions: 18003000 mm (72"120") wide25 mm (1") thick and higher
F L E X C O B E L T T R A I N E R S Continued
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YOUR ISSUE: LOAD-POINT SPILLAGEOUR SOLUTION: IMPACT BEDS,
SLIDER BEDS, SKIRTING SYSTEMS,PLOUGHS & MORE
Protect Belt in Impact Area Just like the belt, impact beds see every kilogram of product.
Careful consideration should be made to account for the
worst-case impact your system may ever see.
Find your drop height and material lump weight to select the
proper bed. Never pick a bed with a lower impact rating.
Flexco offers beds for numerous impact ratings:
Up to 25 kg-m (200 ft-lbs): EZSB-I, EZIB-L, DRX-200
25 to 100 kg-m (200 to 750 ft-lbs): EZIB-M, DRX-750 100 to 200 kg-m (750 to 1500 ft-lbs): DRX-1500
200 to 400 kg-m (1500 - 3000 ft-lbs): DRX-3000
Set Up an Appropriate Transition Distance Often compromised to save space, but short transition can lead to
premature belt, lagging, and idler wear or failure.
Using your idlers or Flexco adjustable idlers, follow CEMA
recommendations based on your trough angle, belt tension and belt
carcass construction.
Divert Material to AvoidDamaging Tail Pulley or Belt
Material trapped between the pulley and beltcan cause signicant damage to both.
Use a plough before the tail pulley to remove
material from the belt:
Diagonal Plough for one-side discharge
V-Plough for two-side discharge
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When it comes to load zones, our impact bedsdeliver the highest level of material containment andbelt protection. Theyve been specially designed tocontrol acceleration, deaden impact energy, reducedamaging vibrations, and extend belt life.
Seal the Load Zone Clamps and skirting provide the naland very important
assurance against spillage.
Clamps should be durable yet easy to use when skirting needs
adjustment or replacement.
Track Belt in Load-Point If belt is mistracking before the load zone
it will mistrack through the load zone,
causing spillage.
Prevent mistracking by installing a Belt
Positioner, PT Smart, or PT Max before
the tail pulley.
Support Belt as Material SettlesMost conveyors feature an extended area where material settles after the impact area.
Idlers often used but sealing with idlers is difcult due to belt sag. Impact beds can beused to help with sealing but are expensive and cause belt drag.
EZSB-C provides the best of both: idlers in center to reduce drag, and UHMW bars on
trough to provide constant sealing.
Ultimate Performance FlexcoTransfer Chute SolutionsWe have over 25 years of experience in designing and implementing superior transfer-point
solutions. We offer: Tasman Warajay Technology the original controlled flow solution
Greater throughput with virtually no plugging
Custom engineering to meet your needs
Advanced diversion capabilities
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FLEXCO IMPACT BEDSFEATURES & APPLICATIONS
Flexco Slider Bed (EZSB-C) Uses Flexco CoreTechidlers in center section
Features adustable trough frames for use o 20, 35 or 45
Recommended for non-impact sealing areas
Available with short lead time
Bed Rating: No impact
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Sealing of extended load zone
Flexco Slider Impact Bed (EZSB-I) Uses Flexco CoreTech impact idlers i ceter sectio
Features adustable trough frames for use o 20, 35 or 45
For light-impact applications
Recommended for -100 to -150 mm(-4" to -6") materials
Available with short lead timeBed Rating: Up to 25 kg-m (200 lb -ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Sand and Gravel
Hw t Select the Right Impct Be
Step 1:
Clculte Yur Impct Eergy
Idetif the weight of our largest lump size ad
multiply this number by your drop height. The
result, expressed i lb-ft, will be our estimated
impact energy.
Step 2:
Mtch the Result t the Be Rtig
no Impact EZSB-C
Up to 25 kg-m (200 lb-ft.) DRX200, EZSB-I, EZIB-L
25 to 100 kg-m (200 to 750 lb-ft.) DRX750, EZIB-M100 to 200 kg-m (750 to 1500 lb-ft.) DRX1500
200 to 400 kg-m (1500 to 3000 lb-ft.) DRX3000
Material kg/m3
Coke 657
Fertilizer 961
Bauxite, crushed 1281
Potash 1281
Coal, Bituminous, Solid 1346
Coal, Anthracite, Solid 1506
Slag, Solid 2114
Chromium Ore 2162
Halite (Salt), Solid 2323
Phosphorus 2339
Stone (Common, Generic) 2515
Limestone, Solid 2611
Shale, Solid 2675
Granite, Solid 2691
Gypsum, Solid 2787
Trap Rock, Solid 2883
Dolomite, Solid 2899
Malachite (Copper Ore) 3860
Platinum Ore 4293
Hematite (Iron Ore) 5158
Material Reference Table Sample Calculation
Gther t fr yur Impct Eergy Clculti:Q: What size material are ou ruig?a: Im ruig 203 mm (8") mius limestoe.
Q: Is that the largest piece ouve see or could a larger piece get throughthat 203 mm (8") crusher settig?
a: yes, thats the crusher settig; the largest rock Ive see is
203mm x 406mm x 406mm (8"x16"x16").
Lump Weight (W) Limestoe Material Desit = 2611 kg/m3 (163 lb/ft3)
Volume = 200/1000 x 400/1000 x 400/1000 = 0.032 m3
(8/12 x 16/12 x 16/12 = 1.185 ft 3)
W = 2611 x 0.032 = 83.5 kg (163 x 1.185 = 193 lb)
Q: Whats the fall height from the top of the feedig coveor to the
receivig belt?
a: Theres a 2m drop from the feedig coveor to a rock box, the aother
2m drop to the receivig belt.
drp Height (H)
H = 2 m + 2 m = 4 m (H = 5 ft + 4 ft = 9 ft)
Impct Eergy Clculti:
Lump Weight (W) x drp Height (H) = Impct Eergy
83.5 kg x 4 m = 334 kg-m (193 lb x 9 ft = 1737 lb-ft)This impact sceario would require a DRX 3000.
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To learn more about Flexco load-point solutions, visit www.flexco.com.au.
DRX200 Impact Bed Exclusive Velocit Reductio Techologthat deadens
rebound forces for reduced spillage and material degradation
Recommeded for 100150 mm (-4" to -6") materials
Slide-Out Servicefor easy maintenance
Bed Rating: Up to 25kg-m (200 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Sand and Gravel
DRX750 Impact Bed Exclusive Velocit Reductio Techologthat deadens
rebound forces for reduced spillage and material degradation
For medium-impact applicatios
Recommeded for 200250 mm (-8" to -10") materials
Provides a uique secod level of impact relief
Bed Rating: 25 to 100kg-m (200 to 750 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Hard Rock Mining, Limestone Quarrying
DRX1500 Impact Bed Exclusive Velocit Reductio Techologthat deadens rebound
forces for reduced spillage and material degradation
For high-impact applicatios
Recommeded for -305mm (-12") materials
Isolatio Mouts esure a secod level of impact force reductio
Bed Rating: 100 to 200kg-m (750 to 1500 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Coal-Fired Power Plants, Coal Prep Plants,Load-out Facilities
Flexco Standard-Duty Impact Bed (EZIB-L) Features adustable trough frames for use o 20, 35 or 45
Recommended for light-impact applications
Recommended for -100 to -150mm (-4" to -6") materials
Available with short lead time
Bed Rating: Up to 25kg-m (200 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Sand and Gravel
Flexco Medium-Duty Impact Bed (EZIB-M) Features adustable trough frames for use o 20, 35 or 45
For medium-impact applications
Recommended for -203mm to -254mm (-8" to -10") materials
Available with short lead time
Bed Rating: 25 to 100kg-m (200 to 750 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Hard Rock Mining, Limestone Quarrying
F L E X C O I M P A C T B E D S Continued
Applications listed are intended to identify where each impact bed is commonly and most effectively utilised.Material size, lump weight and drop height should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.
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F L E X C O I M P A C T B E D S Continued
Adjustable Idler Frame Uses Flexco CoreTechidlers
For use aroud load zoe to lift belt off beds
Features adjustable trough frames i 5 icremets
Idler Rating: CoreTech roll - No impact CoreTech Impact roll - 25kg-m (200 ft-lb)
Applications: For use between every two Flexco beds, transitions
DRX3000 Impact Bed Exclusive Velocit Reductio Techologthat deadens rebound forces
for reduced spillage and material degradation
For extreme-impact applicatios requirig the highest eerg absorptio Impact Energy Absorbers disperse an immense amount of impact energy
Statioar skirt support bar sstem helps esure a positive seal
with the skirt rubber
Bed Rating: 200 to 400kg-m (1500 to 3000 lb-ft)
Maximum Belt Speed: 5.0 m/sec (1000 fpm)
Applications: Any operation that combines large material size and extreme height
Applications listed are intended to identify where each impact bed is commonly and most effectively utilised.Material size, lump weight and drop height should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.
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YOUR ISSUE:ROLLER LIFE AND WEIGHT
OUR SOLUTION: CORETECHNYLON AND HDPE ROLLERSCreTech Tckles Cmm Issues
Life.CoreTech rollers offer the best combination ofstructural stregth coupled with the requiremets of
miig, which iclude corrosio resistace, abrasio
resistace, ad ver low surface frictio.
Crrsi.Whe moisture, salt, or other corrosivematerials are preset, CoreTech provides a excellet
alternative to steel rollers. CoreTech rollers provide the
same CEMA ratigs as steel rollers, with o loss of
fuctioal performace, ad much loger life.
Weight.CoreTech rollers are approximatel 40 percetlighter tha equivalet steel rolls ad as the rollers get
loger i the larger diameter steel rolls, that weight
reductio gets closer to 50 percet. CoreTech rollers
require ol oe idividual to lift, carr, ad place the
roller, icreasig productivit while keepig workers safe.
Pwer Csumpti.CoreTech rollers have lowerruig frictio values, which, depedig o the
applicatio, ca decrease power bills b up to 10 percet
a ear. Less power is used durig start-up ad while ioperatio, cotributig to lower electrical cosumptio.
nise.CoreTech rollers create far less noise than steelrollers. The estimated noise contribution of CoreTech
rollers is +/- 10 dB below the oise cotributio of metal
rollers. This noise variation can mean the difference
between functioning below the maximum decibel levels
and violating ordinances and compromising worker
safety.
Rock Shield The rock shield is pressed tight on theshaft and is stationary when the roller is in operation. Thisis the first line of defense and prevents larger materialfrom damaging the seal.
Centrifugal Seal The key to the CoreTechsealing
arrangement, the centrifugal seal rotates with the rollerand is specifically designed to create a vortex with forcesup to 9X gravity. This action expels moisture and fines thatmay pass the rock shield.
Deep Groove Ball Bearing A last line of defense, allCoreTech rollers use deep groove, factory lubricated andsealed for life ball bearings. The bearing selection ensuresall CoreTech rollers meet the required application ratingsand protect the bearings from premature failure due tocorrosion or spalling.
Bearing Housing The bearing housing is fused to theroller tube in a way that guarantees there is no path formoisture or dust to enter the roller.
Housing Guard The smooth surface of the housing guard provides for optimal operation of the centrifugal seal.
Fiel-Prve Sel desig
CoreTech HdPE Rolls Highly effective workhorsesfor the dirtiest, most abrasive environments. They
are ideal for highly corrosive, acidic environments
including those with sulfuric acid.
CoreTech nylo Rolls The next generation oftroughing and return rolls are made of lightweight,
high strength, corrosion and abrasion resistant
composite material. Plus belt-friendly construction
means that even advanced wear on the shell wont
damage the belt.
F L E X C O C O R E T E C H R O L L E R S
CoreTech Roller Available Diameters Max Face Width
Nylon127, 152, 178mm
(5", 6", 7")
2750mm
(108")
HDPE127mm
(5")
560mm
(22")
Specifications
Shown: CoreTechNylon Roller
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Flex-Seal Skirting System Damic cotaimet uit that full seals the loadig zoe
Sturd, corrosio-resistat compoets that deliver log
service life Eas to istall ad maitai
Module Sizes: 1200 mm (4')
Skirting Sizes: For skirt rubber 150 mm (6") wide andfrom 819 mm (5/16"3/4") thick
Flex-LokSkirt Clamps Heav-dut applicatios
Strog restraiig bar that is held i place b clamp plates to
allow eas adjustmet of skirt rubber
Ati-vibratio clamp pi ca be ulocked with a
rubber hammer
Eas to istall ad maitai
Mii Flex-Lokoptio availableoverall height of 40mm(5")
Module Sizes: 1800 mm (6')
Skirting Sizes: For skirt rubber from 825 mm (5/16"1") thick
PAL Paks Safe, eas-to-istall skirt clamps
Clamp pis bolt or weld directl to skirt board
Bolt-o versio provides o-weld solutio to elimiate
sparking risks Limited Space (LS) optio available Clamp plates are 180mm/7" high (LS versio 115mm/4" high)
Skirting Sizes: For a range of skirt rubber heights; for thicknesses
from 819 mm (5/16"3/4") thick
RMC1 Skirt Clamps Simple istallatio, o-hassle maiteace
Versatile desig that ca be istalled o vertical or
perpendicular skirt boards Ati-vibratio clamp pi
Iterlockig clamp plates ad 1200 mm (4') clamp bar
Limited Space (LS) optio available
Module Sizes: 1200 mm (4')
Skirting Sizes: For a range of skirt rubber heights; for thicknessesfrom 819 mm (5/16"3/4") thick
Speciall desiged to create a effective seal at load poits without damagig the
top cover of our belt, our skirtig sstems are a smart wa to improve throughput.
Simply tap loose the locking pin to
reposition or replace skirt rubber
and then tap to re-lock in place.
F L E X C O S K I R T I N G S Y S T E M S
LS Standard
2.5"65mm
4"100mm
7"180mm
4.5"115mm
Bolt-on PAL Pak Weld-on PAL Pak
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To learn more about Flexco load-point solutions, visit www.flexco.com.au.
Diagonal Plough Discharges debris to oe side of belt Uique agled blade that creates effective spiral actio
Fixed positio elimiates boucig ad vibratio problems
Appropriate for use at a poit alog iside of retur belt
Simple ad quick istallatio ad blade replacemet
Maximum belt speed: 3.5 m/sec (700 fpm)
Belt Widths: From 4502100 mm (18"84")
V-Plough Simultaeousl discharges debris to both sides of belt Agled blade desig spirals awa debris ad water
Eas to istall ad maitai
Fits virtuall a coveor structure
Turbuckle at ose allows for e-tuig at istallatio
Maximum belt speed: 5 m/sec (1000 fpm)
Belt Widths: From 4502400 mm (18"96")
Unique angled blade (on both Diagonal and
V-Plough models) quickly spirals material off the
belt, preventing it from working its way under the
blade and providing a superior
and more efficient cleaning.
Hw t Select the Right Belt Plugh
Whe choosig a plough to prevet fugitive material
from dig its wa ito our tail pulle, ou eed to
consider where you want to discharge any debris.
T ischrge mteril t sigle sie f the belt: Choose the RDP1 Diagoal Plough.
T ischrge mteril t bth sies f the belt:Choose the V-Plough.
Flexco offers two advanced ploughs that prevent costly damage to tailpulles ad gravit take-ups, while cleaig the iside of the belt.
FLEXCO PLOUGHSFEATURES & APPLICATIONS
Twin Pole V-Plough Cleas the iside/clea side of retur belt
Floatig desig self-adjusts as blade wears
UHMWPE blades provide log-life ad eas chage-out
Belt Widths: From 900 3000 mm (35" 118")
Heavy-Duty Floating Blade Plough Elimiates coveor damage ad belt mistrackig caused b
debris lodgig i the tail pulle or take-up
Floatig blade self-adjusts as blades wear, elimiatig the eed for
maual adjustmet
Fail-safe xed frame so as the blade wears, the frame will ever
touch the belt
Deectig shields prevet rocks ad debris reboudig over
plough
Available i stailess steel with FRAS approved blades for use i
underground environments Cleas the iside/clea side of the belt
Belt Widths: From 9002600 mm (36"108")
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YOUR ISSUE: SLIPPAGEOUR SOLUTION:PULLEY LAGGINGHw t Select the Right Lggig Pruct
T select the right pulley lggig, be sure t csier the evirmetl citis ru the pulley:
Belt condition, i.e., wet or dry
The service required for bonded lagging versus weld-on
The expected wear life of the lagging
Flex-LagRubber Flex-LagCeramic Flex-LagWeld-On
CriteriaLight Duty Plain Diamond
DiamondPattern
MediumCeramic
Full CeramicRubber
DiamondFull Ceramic
Total Thickness*6 mm
(1/4")1025 mm(3/8"1")
1025 mm(3/8"1")
12 mm(1/2")
15 mm(5/8")
12 mm(1/2")
14 mm(9/16")
15 mm(5/8")
Belt Width* Any Width Any Width Any Width Any Width4502100 mm
(18"84")4502100 mm
(18"84")4501800 mm
(18"72")4501800 mm
(18"72")
Minimum Pulley Diameter 50 mm (2") 300 mm (12") 300 mm (12") 300 mm (12") 300 mm (12") 300 mm (12") 400 mm (16") 400 mm (16")
Dry Friction Very Good Excellent Very Good Very Good Excellent Excellent Very Good Excellent
Wet Friction Average Average Good Very Good Excellent Excellent Good Excellent
Wet/Muddy Friction Average Average Good Very Good Very Good Average Very Good
Wear Life Good Good Good Very Good Excellent Best Good Best
Ease of Installation Good Good Good Good Good Good Best Best
Drainage Grooves No Yes
FRAS (Fire Resistant Anti-Static) No Available
Rubber Compound SBR
Hardness (Shore A) 68 +/- 3
Ceramic Compound Al2O
3Al
2O
3Al
2O
3 Al
2O
3
Ceramic Coverage 13% 39% 80% 74%
Operating Temperature-1585C(5185F)
Flex-LagRubber Flex-LagCeramic Flex-LagWeld-On
Criteria
Light Duty Plain DiamondDiamondPattern
MediumCeramic Full Ceramic
RubberDiamond Full Ceramic
Pulley
Diameter
1200 mm
(>48")
15 mm25 mm
5/8"1"
15 mm25 mm
5/8"1"
15 mm25 mm
5/8"1"
15 mm25 mm
5/8"1"
15 mm25 mm
5/8"1"OK OK
Fabric Belts
Low (
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For proper quantities by pulley size, use the lagging calculator at www.flexco.com.au.
F L E X C O P U L L E Y L A G G I N G
Light-Duty Rubber Lagging Speciall desiged for pulles with diameters as small as
50mm (2").
Moisture is chaeled betwee small raised buttos that
support and grip the belt and deliver superior traction.
Available i SBR ad White nitrile
Belt Width: Any Width
Plain-Pattern Rubber Lagging Helps prevet belt slippage i dr eviromets.
Proveds larger surface cotact area relative to other pattered
lagging.
Horizotal grooves chael water ad debris while providig a better
dynamic interaction with the belt compared to sheet lagging.
Belt Width: Any Width
Diamond-Pattern Rubber Lagging Diamod patter features a bidirectioal desig for
superior water-sheddig characteristics.
Horizotal grooves provide a secod method to disperse
water and debris off the lagging and prevent hydroplaning.
Performs well i both dr ad wet applicatios.
Belt Width: Any Width
Medium Ceramic Lagging (39% tile coverage) Costructed from idividual ceramic tiles molded ito a
high-durometer rubber for excellet abrasio resistace.
Excellet performace i dr or wet applicatios ad ver
good performance in muddy applications.
Molded ceramic buttos grip the belt's uderside for
positive traction.
Excellet frictio for mid-rage tesio belts.
Belt Width: from 4502100 mm (18"84")
Weld-On Rubber Lagging Weld-O desig allows for quick, i-situ istallatio.
Gear-tooth laout protects cleaers o pulle from
experiencing "chatter" and premature wear.
Diamod-Patter features a bidirectioal desig for
superior water-sheddig characteristics.
Performs well i both dr ad wet applicatios.
Minimum Pulley Diameter: 16" (400 mm)
Belt Width: from 18"72" (4501800 mm)
Diamond-Pattern Ceramic Lagging (13% tile coverage) Large ceramic tile is molded ito the diamod sectio, providig a
icreased coefciet of frictio vs. Diamod-Patter Rubber.
Also features a bidirectioal desig for superior water-sheddig
characteristics.
Uses the advatages of a ceramic product at a more affordable cost
in light or medium duty applications.
Belt Width: Any Width
Full Ceramic Lagging (80% tile coverage) Costructed from hudreds of idividual ceramic tiles molded ito a
durable rubber backig with a higher coverage tha Medium Ceramic
for best-i-class abrasio resistace.
Most cosistat performace i dr, wet or mudd applicatios.
Molded ceramic buttos grip the belt's uderside for positive tractio.
Best for high-tesio belts.
Belt Width: from 4502100 mm (18"84")
Weld-On Ceramic Lagging (74% tile coverage) Weld-O desig allows for quick, i-situ istallat io.
Gear-tooth laout protects cleaers o pulle from experiecig "chatter"
and premature wear.
Costructed from hudreds of idividual ceramic tiles molded ito a
durable rubber backing.
Most cosistat performace i dr, wet or mudd applicatios. Molded ceramic buttos grip the belt's uderside for positive tractio.
Minimum Pulley Diameter: 16" (400 mm)
Belt Width: from 18"72" (4501800 mm)
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F L E X C O P U L L E Y L A G G I N G A D H E S I V E S
Adhesive and activator mixon a 1 can : 1 bottle ratioforsimplified ordering, stocking
and preparation
Primer specifically pairedwith the adhesivefor optimalbonding strength
Excellent Bonding Strength
Simple to order, eas to use Evirometall friedl, free of chlorouorocarbos (CFC)
Works with all Flexco cold-bod laggig products
Flex-LagAdhesives are a two-part cold bodig sstem desiged specicall
for use with rubber-to-rubber ad rubber-to-metal adhesio. Flex-Lag Adhesives
are also produced without usig chlorouorocarbos (CFCs). A excellet bod
is achieved while using the minimal amount of cement and primer thanks to
high adhesion during installation and after curing.
Each Flex-Lag Adhesive is mixed with one Flex-Lag Activator. Refer to the usage chart
below to calculate the number of cans required for your pulley. For sizes not included
in the chart please contact Flexco Customer Service for assistance.
Use the fllwig chrts t etermiecrrect rer qutities fr yur pulley size.
ADHESIVE 0.8L / ACTIVATOR 40g(1 can : 1 bottle mix ratio)
Face Width
mm 254 356 457 559 660 762 864 965 1067 1168 1270 1372 1473 1575 1676 1778 1880 1981 2083 2184 2286
in 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90
PulleyDiameter
203 8 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3
305 12 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4
406 16 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5
508 20 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6
610 24 1 2 2 2 2 3 3 3 4 4 4 5 5 5 5 6 6 6 7 7 7
711 28 1 2 2 2 3 3 3 4 4 5 5 5 6 6 6 7 7 7 8 8 8
813 32 2 2 2 3 3 4 4 4 5 5 6 6 6 7 7 8 8 8 9 9 10
914 36 2 2 3 3 3 4 4 5 5 6 6 7 7 8 8 8 9 9 10 10 11
1016 40 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12
1118 44 2 2 3 4 4 5 5 6 6 7 7 8 9 9 10 10 11 11 12 12 13
1219 48 2 3 3 4 4 5 6 6 7 7 8 9 9 10 10 11 12 12 13 13 14
1321 52 2 3 3 4 5 5 6 7 7 8 9 9 10 11 11 12 13 13 14 15 15
1422 56 2 3 4 4 5 6 6 7 8 9 9 10 11 11 12 13 14 14 15 16 16
1524 60 2 3 4 5 5 6 7 8 8 9 10 11 11 12 13 14 14 15 16 17 17
PRIMER .75L
Face Width
mm 254 356 457 559 660 762 864 965 1067 1168 1270 1372 1473 1575 1676 1778 1880 1981 2083 2184 2286
in 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90
Pulle
yDiameter
203 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
305 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
406 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
508 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
610 24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
711 28 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
813 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
914 36 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
1016 40 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2
1118 44 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
1219 48 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
1321 52 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
1422 56 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
1524 60 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2
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Inspection, Installation and MaintenanceAround the world, Flexco has your operation covered. Whether it be with our factory-
trained and certied Flexco resources or our trained distributor partners, we're there to
ensure you maximise the return on your investment by making sure Flexco's products
are properly specied, installed, or maintained.
Ensuring the product is installed correctly and maintained is critical to provide the
optimal results our products are engineered to deliver. Flexco takes pride in making
sure you have access to the resources that make certain the products exceed your
expectations.
TrainingFlexco offers training programs aroundthe world that are exible to meet your
needs and requirements. Our programs
range from coming to your site to train
a maintenance team to hosting you
at one of our Flexco training centers
at 10 locations around the world. Our
comprehensive Flexco University
program delivers the knowledge and
skills required to ensure you keep
your belts running effectively and
efciently, balancing both classroom
and eld instruction to deliver a
detailed, thorough education program.We utilise a variety of tools, from
mobile showrooms to demonstration
conveyors to provide the most value.
Conveyor AssessmentsHaving a third party review your conveyor system can prove to be an effective way
to identify performance, maintenance and safety concerns that can be critical to
minimising downtime and maximising your productivity.
Flexco's assessment program allows you to proactively address belt conveyor
concerns before they lead to costly repairs and unscheduled downtime. Focusing on
issues such as spillage, carryback, belt slippage, and mistracking, Flexco specialists will
record their ndings and return to your operation with a complete recommendation on
the system, identifying immediate needs and suggesting future xes.
FLEXCO SERVICES
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Visit our website or contact your local distributor to learn more.
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