Flexco Conveyor Products

7/26/2019 Flexco Conveyor Products

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Keep your line

up and running.

BELT CONVEYORPRODUCTS


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SOLUTIONS FOR EVERYISSUE ALONG THE BELT LINE

SECONDARY CLEANER

PRIMARY CLEANER

(Polyurethane Blades)

ACCESS DOOR

IMPACT BED

SKIRT

CLAMPS

DYNAMIC

IMPACT BED

ADJUSTABLE

IDLER

BELT TRAINER

PULLEY

LAGGING

PLOUGH

(Tungsten Carbide Blades)

CORETECH

CONVEYOR ROLLER


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SECONDARY CLEANER

PRIMARY CLEANER


BELT TRAINER

Carryback

Material that sticks to the belt after it leaves the transferpoint and continues falling off along the conveyors

return side. To address carryback, we offer:

Belt Cleers

Belt Plughs

Cleer Bles

Belt Slip

Occurs when the head pulley is not adequately gripping the

belt due to a loss of friction. To combat slippage, we offer:

Cermic Pulley Lggig

Rubber Pulley Lggig

Mistrckig

Belt drifts to one side or the other, resulting in materialspillage, uneven belt wear, and possible system

damage. To inhibit mistracking, we offer:

Belt Triers

Belt Psitiers

With over 100 years of experience in the belt conveyor industry,Flexco knows that keeping your line running smoothly is essential to the

success of your operation. Thats why weve developed a comprehensive line

of innovative belt conveyor products that address the key issues you face.

Spillge

Material that spills off the belt, typically at transfer

and load points. To curb spillage, we offer:

Skirt Clmps

Impct Bes

Belt Plughs



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Cleer Ivtis

Patented, Faceted Blade ProleThese blades

continually renew their edges, creating more

efcient cleaning

Better-Performing Tungsten Carbide Cleaner

BladesAfter years of testing and research, wevecreated blades that last longer and wear more evenly

Heavy-Duty Spring Tensioning SystemsAn

important part of our cleaning systems, our

tensioners enable easy visual inspection and

maintain proper tension

Material Path CleaningThis unique option lets

you match your cleaner width to your actual material

path, reducing differential blade wear

Larger Diameter PolesOur poles are designed

to resist the powerful twisting forces caused by

continuous belt motion

Belt Trckig Ivtis

Pivot-and-Tilt technologySpecial sensors detect

belt wander, then guide the belt back to the

correct path

Impct Be Ivtis

Velocity Reduction TechnologyAn exclusive

feature of our impact beds, this technology deadens

impact energy for less rebound and material

degradation

Slide-Out ServiceDesigned for fast and safe

complete bar change-outs

Lggig Ivtis

An 80%-Ceramic SolutionWe were the rst to

market with this option

Incredibly Fast InstallationOur weld-on lagging is

50% faster to install than other lagging products

Innovative Designs, Superior Engineering, Industry Expertise

THE FLEXCO DIFFERENCE

Sice 1907, weve bee dedicated to improvig belt performace ad productivit. Thats meat spedig a lot of time i the eld,

workig alogside customers ad learig about their everda challegesrst-had.

We use that hard-wo kowledge to desig belt coveor products that work better ad last loger. I fact, we pioeered ma of

the advanced features that have since become industry standards.


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Buget Svigs

Flexco cleaners and other belt conveyor products

increase the life of the belt by reducing wear from

carryback, mistracking, and other issues. Given the

cost of belting, being able to keep your belts longer

can mean substantial savings.

Our products also help reduce wear on other key

conveyor components, like rollers, pulleys, splices,

and more. That saves you even more money.

By cutting down on carryback, spillage, and other belt

problems, our products also reduce safety hazards.

And as you know, accidents can be costlyin terms

of lost productivity and possible nes.

Lwer Mitece Csts

Because they reduce carryback and spillage, our belt

conveyor products cut down on time-consuming

cleanup.

When your belt and other important conveyor

components are protected from damage, you can

spend less time making repairs and less money

buying replacement components. In fact, studies

show that reducing carryback from 3 percent to1 percent can result in a 67 percent reduction in

maintenance costs.

Csistet, Efciet Perfrmce

Unscheduled shutdowns for maintenance or repairs

mean serious production losses. Our belt conveyor

products help you maximise uptime by correcting

the issuessuch as mistracking and carryback

that typically cause system damage.

Greter Sfety

Studies show that approximately 42 percent of

conveyor-related accidents occur during maintenance

activities. Our cleaners and other belt conveyorproducts minimise the need for maintenance and

reduce the risk of accidents.

Servicebility

Proper servicing of products, such as belt cleaners

and impact beds, is key to ensuring effective and

long-lasting performance. Thats why all Flexco

products are designed with features that make

regular servicing easy.

We are continually enhancing our already service-

friendly products, making them even easier tomaintain. For example, weve added an easy-to-

replace blade cartridge to our MHS Heavy-Duty

Secondary Cleaner, and Slide-Out Servicebars to

our DRXImpact Beds.

Flexco Belt Conveyor Products Deliver Benefitsfor Your BeltAnd Your Bottom Line

Mineline

When standardproducts just wont do.

FlexcoMinelineproducts have been designed and

engineered to workday in and day outin some

of the toughest applications in the world. Regardlessof the application, whether it be underground coal

mining, port loading facilities, or other heavy tonnage

applications that test the strength and durability

of your conveyor system, Mineline is the answer.

Customers have come to expect a Flexco cleaner,

impact bed or tracker with the Mineline brand by

its name to exceleven in situations where other

products have failed.

Next to Mineline

endorsed products,

youll find this mark:


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YOUR ISSUE: CARRYBACK

OUR SOLUTION: ADVANCEDCLEANING SYSTEMS

BELT CLEanERS

Primry Cleers

Mounted to the head pulley and below the

material flow Ideal for removing large pieces of material

typically about 6070 percent of initial carryback

Blade width/material path options

Secry cleers

Located just past where the belt leaves the headpulleyand anywhere else down the beltline

Especially good at removing nes, increasingcleaning efciency to 90+ percent

BLadE oPTIonS

Plyurethe

Easier on the belt

Works well with mechanical splices Economical

Specialty formulations for high heat,chemical resistance, or water removal

Tugste crbie:

Superior cleaning efciency

Long wear

Step 1 Uerst Yur optis

Step 2 10 Key Criteri fr alysig Yur Cveyr System

Step 3 determie Whether Yu nee Cmplete Sluti

1Your belt speed and belt width*

2What types of splices are present andtheir condition*

3Any unusual characteristics of your load orenvironment (extreme heat, abrasiveness, mud,etc.)a specialty cleaner that can withstand theseconditions may be necessary*

4Whether the belt reverses

5Your conveyor structure width

6Your pulley diametertypically, the larger thepulley, the larger the required cleaner

7Your pulley conditionif the pulley is worn ornot perfectly round, a segmented blade mayclean more effectively

8Where you plan to position the cleaner and howmuch room there is to accommodate it

9The materials path on the beltmatching thecleaner to the material path reduces differentialblade wear

10Your desired level of performance and upkeep

* Note:CEMA has created an application classification guide that addresses these

three criteria. Further explanation of this is found on Page 7.

Some operators want their belts as clean as possible;others are comfortable with a certain amount ofrenegade material.

To achieve maximum cleaning efciency, its best

to bring together a primary cleaner and one or more

secondary cleaners to form a comprehensive system. Ifyou only want to install a single cleaner, try to target theareasuch as the head pulleywhere it will have the

greatest effect.


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CEMA (Conveyor Equipment Manufacturers Association)

publishes a guide with the explicit goal of providing "a

uniform method for determining the application class of

any individual belt cleaner." This is meant as a way to assist

in the selection of the correct belt cleaner or belt cleaner

system. The complete guide, titled "Clssiction of

applictions for Bulk Mteril Conveyor Belt Clening,"

or CEMA Standard 576, is available from CEMA.

The classication is built on a points system based on ve

key criteria. While others play a role as noted on Page 6,

these ve were chosen as the key elements in selecting the

appropriate cleaner or cleaning system. The ve criteria are:

1. belt width

2. belt speed

3. splice type

4. mteril brsiveness

5. mteril stickiness/moisture content

Each of these criteria score points; points increase basedon the impact it would have on the required cleaner. Wider

belt widths, faster belt speeds, introduction of mechanical

splices, increase in material abrasiveness (using CEMA

Standard 550), and increasing the moisture content of

the material all add to the point totals when scoring an

application.

The results of scoring the application created ve classes:

In accordance with this classication, you will nd class

ratings for Flexco's belt cleaners throughout this guide

as another resource to assist you in choosing the correct

cleaning system for your application, while keeping in mind

the full criteria found on Page 6. For more detailed info on

each cleaner, log on to www.exco.com.au.

Score Clss

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APPLICATION

CLASSIFICATIONGUIDE

Shown: H-Type V-Tip Primary Cleaner

Shown: MHS HD Secondary Cleaner

Shown: U-Type Secondary Cleaner


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EZP1 Primary Cleaner Stadard-dut, with 60 mm (2 3/8") diameter pole

Visual tesio check

Requires just 100 mm (4") of horizotal clearace

Do- it-ourself istallatio ad miimal maiteace

Maximum Belt Speed*: 3.5 m/sec (700 fpm)

Pulley Diameter from 250900 mm (10"36")

Applications: Aggregate, Sand & Gravel, Cement,

Wood Processing, RecyclingCEMA Class 3

EZP-LS Limited Space Primary Cleaner Compact desig with shorter pole legth Stadard-dut, solid-blade desig

Visual tesio check




Applications: Brick/Block Plants, Ready Mix Plants,Road/Mobile Equipment

CEMA Class 2

*Also available in Stainless Steel

EZP-LS Stainless Steel Food Grade Primary Cleaner

Stailess steel compoets for superior corrosio resistace Stadard-dut, solid-blade desig

Visual tesio check

White food-grade, chemical-resistat CoShearblade



Applications: Fermentation Byproducts, Pre-processed Foods

CEMA Class 2

EZP-LS High-Temp Primary Cleaner Compact desig with shorter pole legth

Stadard-dut, solid-blade desig rated up to 135 C (275 F)

Ca hadle temperature spikes to 163 C (325 F)

Visual tesio check




Applications: Coke, Clinker, Cement, Asphalt

CEMA Class 2


FLEXCO PRIMARY CLEANERSFEATURES & APPLICATIONS

Cleaner Key: WET STICKY DRY HIGH TEMPERATURE CORROSIVE


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To learn more about Flexco Primary Cleaners, visit www.flexco.com.au.

EZP1 Primary Cleaner with White ConShearBlade Stadard-dut, with 60 mm (2 3/8") diameter pole

Visual tesio check

Requires just 100 mm4" () of horizotal clearace

Do-it-ourself istallatio ad miimal maiteace

White food-grade, chemical-resistat CoShear blade




CEMA Class 3


EZP1 High-Temp Primary Cleaner Stadard-dut, solid-blade desig rated up to 135 C (275 F)

Ca hadle temperature spikes to 163 C (325 F)

Visual tesio check

Requires just 100 mm (4") of horizotal clearace




Applications: Coke, Clinker, Cement, Asphalt

CEMA Class 3


EZP1 Twist Tensioner Primary Cleaner Stadard-dut, solid-blade desig

Compact torsio twist tesioer allows for measurable

ad veriable tesio

Tesioer compatible to mout o either ed of pole




Applications: Aggregate, Sand & Gravel, Cement,Wood Processing, Recycling

CEMA Class 3

EZP1 Stainless Steel Food Grade Primary Cleaner Stailess steel compoets for superior corrosio resistace

Stadard-dut, solid-blade desig

Visual tesio check

White food-grade, chemical-resistat CoShearblade




CEMA Class 3

F L E X C O P R I M A R Y C L E A N E R S Continued


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Stainless Steel MMP Medium-DutyPrimary Cleaner Stailess steel compoets for superior corrosio resistace

Medium-dut miig primar cleaer

Heav-dut, 3-piece desig, corrosio-resistat pole

with dual tensioners

Visual tesio check



Applications: Phosphate, Potash, Copper/Gold Mining, Salt,Load-out Facilities Near Salt Water

CEMA Class 4

MMP Medium Mine-Duty Primary Cleaner Medium-dut miig primar cleaer with TuffShearblade

Heav-dut, 3-piece desig pole with dual tesioers

Visual tesio check



Applications: Underground Mining, Hard Rock Mining, Steel Mills, Iron Ore,Metal Mining, Aggregate, Coal Fired Power Plants, Load-out Facilities

CEMA Class 4

Optional PATTensioner

Optional PATTensioner


MHCP Heavy-Duty Cartridge Primary Cleaner Oe of the most rugged primar cleaers available

Egieered for abusive coditios

Telescopig, 3-piece pole that resists twistig/bowig/bedig

Quick-chage SuperShear blade cartridge for fast,

easy maintenance


Pulley Diameter from 5001200 mm(20"48" )

Applications: Underground Mining, Hard Rock Mining, Metal Mining,Longwall Coal Mining, Steel Mills, Iron Ore

CEMA Class 5

*Also available in Stainless Steel with FRAS-Approved Blades

PAT Portable Air Tensioner PAT esures costat tesio for full blade

life with little maintenance

Works with Flexco mechaical fasteers

Usable with air, itroge or water

Offers sigle or dual tak (for two cleaers)

when site air is not available

Featured o Mielie-approved cleaers like

MMP, MHCP ad MHS


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H-Type HXF2 Primary Cleaner Suitable as a stad-aloe cleaer i stadard ad medium dut

applications

Available with polurethae


Pulley Diameter from 250 325 mm10" 53" (10" 53" )

Applications: Underground Mining, Hard Rock Mining,Metal Mining, Aggregate

CEMA Class 4

H-Type HV/HVP Primary Cleaner Tugste carbide tip provides superior cleaig efciec

(vulcaized belts ol)

Segmeted blades work idepedetl

Visual tesio check



Applications: Power Plants, Port Facilities, Hard Rock Mining,Iron Ore, Steel Mills

CEMA Class 4


H-Type Heavy-Duty Primary Cleaner withEnhanced Service Advantage Cartridge Segmeted blades mouted o idividual, pre-tesioed cushios

maitai cleaig efciec, eve as the blades wear

Service advatage cartridge feature allows for eas service ad

inspection

Available i Powder Coated or Stailess Steel

Compressio sprig tesioer maitais uiform, costat bladetension to belt

High-grade tugste carbide tips, also available i extra-life tip

length



Applications: Power Plants, Port Facilities, Hard Rock Mining,Iron Ore, Steel Mills

CEMA Class 4


Applications listed are intended to identify where each cleaner is commonly and most effectively utilised.Belt conditions, belt speeds, and pulley diameters should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.

Optional HVProtected Tips

To learn more about Flexco primary cleaners, visit www.flexco.com.au.



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To learn more about Flexco secondary cleaners, visit www.flexco.com.au.

Y-Type Secondary CleanerPolyurethane Available i stadard dut (belt widths 450 -1200mm (18"-48")ad heav dut (belt widths 900-1800mm (36"-72")

Segmeted tips easil serviced utilizig a removable cartridge

Sprig tesioed to deliver optimal cleaig performace ad

blade life

Food grade/chemical resistat polurethae optio available

Compatible with reversig belts

Also available with Bolt Tesioer

Maximum Belt Speed*: SD 3 m/sec (600 fpm); HD 3.75 m/sec (750 fpm)

Applications: Aggregate, Sand & Gravel, Cement

CEMA Class 2 (Y-Type Standard-Duty Polyurethane)

CEMA Class 3 (Y-Type Heavy-Duty Polyurethane)

Y-Type Secondary CleanerTungsten Carbide Available i stadard dut (belt widths 450-1200mm (18"-48")ad heav dut (belt widths 900-1800mm (36"-72")

Segmeted tugste carbide blades compatible with

mechaical fasteer applicatios are easil serviced utilizig a

removable cartridge

Sprig tesioed to deliver optimal cleaig performace ad

blade life

Compatible with reversig belts

Also available with Bolt Tesioer

Maximum Belt Speed*: SD 3 m/sec (600 fpm); HD 3.75 m/sec (750 fpm)

Applications: Aggregate, Sand & Gravel, Cement, Mining

CEMA Class 3

FLEXCO SECONDARY CLEANERSFEATURES & APPLICATIONS

SD BladeSD Blade

HD BladeHD Blade

Y-Type Secondary Cleaners with optional Bolt Tensioners


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P-TypeSecondary Cleaner Available with C-tips for mechaical fasteer applicatios

or V-tips for vulcaized applicatios

Segmeted, tugste carbide blades

Bolt-up tesioig sstem

Limited space model optio for telescopig, stackig,

or portable conveyors

Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm) V-Tip: 6.0 m/sec (1200 fpm)

Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,

Recycling, Light Mining, Power Plants with Vulcanized BeltsCEMA Class 4


R-TypeReversing Secondary Cleaner Available with C-tips for mechaical fasteer applicatios

or V-tips for vulcaized applicatios Two-wa cushios that accommodate reversig belts

Do-it-ourself istallatio



Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Power Plants with Vulcanized Belts

CEMA Class 4


P-TypeCartridge Secondary Cleaner Available with C-tips for mechaical fasteer applicatios

or V-tips for vulcaized applicatios


Service Advatage Cartridge feature allows for

easy service and inspection


Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Ideal for Power Plants with Vulcanized Belts

CEMA Class 4*Also available in Stainless Steel

R-TypeCartridge Secondary Cleaner Available with C-tips for mechaical fasteer applicatios

or V-tips for vulcaized applicatios Two-wa cushios that accommodate reversig belts


Service Advatage Cartridge feature allows for eas service

and inspection


Applications: Aggregate, Sand & Gravel, Cement, Wood Processing,Recycling, Light Mining, Ideal for Power Plants with Vulcanized Belts

CEMA Class 4


F L E X C O S E C O N D A R Y C L E A N E R S Continued


MHS Heavy-Duty and ReversingSecondary Cleaner Segmented blades with choices of tungsten carbide tips

Pateted PowerFlexcushions that maintain optimal belt contact

Tesioers ad cushio create 4 poits of relief, makig the

cleaer fasteer-friedl

Two-wa cushios available for reversig applicatios o

shuttle coveors, coveors that roll back, or tripper ad

stacker applications

Maximum Belt Speed: C-Tip: 6.0 m/sec (1200 fpm)V-Tip: 7.5 m/sec (1500 fpm)

Applications: Underground Mining, Hard Rock Mining, Metal Mining,Aggregate, Load-out Facilities, Iron Ore, Steel Mills, Power Plants

CEMA Class 5

Optional SAT2Tensioner


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U-TypeSecondary Cleaner U-shaped blade ad offset pole that itesif cleaig power

Blade tips that scrape off stubbor carrback, while rubber

backers squeegee wet material

Best for cupped belts ad belts with wor ceters

Choice of tugste carbide, impact-resistat tugste

carbide, or polurethae blade tips

Works best i wet applicatios

Blade replacemet made eas with removable frot plate


Applications: Cement, Coal Mining, Coal Prep Plants, Power Plants,Load-out Facilities

CEMA Class 5

Stainless Steel U-TypeSecondary Cleaner Stailess steel compoets for extra corrosio resistace

U-shaped blade ad offset pole that itesif cleaig power

Blade tips that scrape off stubbor carrback, while rubber

backers squeegee wet material

Best for cupped belts ad belts with wor ceters

Choice of tugste carbide, impact-resistat tugste

carbide, or polurethae blade tips

Blade replacemet made eas with removable frot plate


Applications: Load-out Facilities, Power Plants

CEMA Class 5

Applications listed are intended to identify where each cleaner is commonly and most effectively utilised.Belt conditions, belt speeds, and pulley diameters should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.


MHS Secondary Cleaner with Service AdvantageCartridge Segmented blades with choices of tungsten carbide tips

Pateted PowerFlexcushions maintain optimal belt contact



Service Advatage Cartridge feature allows for eas service

and inspection

Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm)

V-Tip: 6.0 m/sec (1200 fpm)

Applications: Underground Mining, Hard Rock Mining, Metal Mining,Aggregate, Load-out Facilities, Iron Ore, Steel Mills, Power Plants

CEMA Class 5


Stainless Steel MHS Heavy-DutySecondary Cleaner Stailess steel compoets for extra corrosio resistace

Segmented blades with choices of tungsten carbide tips

Pateted PowerFlexcushions maintain optimal

belt contact



Maximum Belt Speed: C-Tip: 5.0 m/sec (1000 fpm)

V-Tip: 6.0 m/sec (1200 fpm)

Applications: Salt, Copper/Gold Mining, Phosphate, Potash, Load-out Facilities

CEMA Class 5



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FLEXCO CLEANERS AND

FASTENERS:BETTER,TOGETHER

Many of our cleaning

systems have special

features that allow them to

interface seamlessly with our

mechanical belt fasteners.

SPRInG TEnSIOnInGSySTEM ADDS 3RDPOInT OF RELIEF

PATEnTED POWERFLEXCUSHIOn PROVIDES2 OF THE 4 POInTS OFRELIEF, ALLOWInG FORSEAMLESS InTERFACEWITH FASTEnERS4THPOInT OF RELIEF

FOUnD In THE POLETORSIOn MOUnTInGSySTEM

Chevron Secondary Cleaner For raised top, chevro, or grooved belts

Hudreds of rubber gers that ick off carrback

Free-rotatig desig that works ol whe the belt rus

Do-it-ourself istallatio ad quick drum replacemet

Maximum Belt Speed: 2.5 m/sec (500 fpm)

Applications: Wood Chipping, Sand

CEMA Class 3

Motorised Brush Cleaner Uiquel pattered bristles aid i reducig material

buildup and clogging

Adjustable tesioers allow eas brush-to-belt

adjustmet as the bristles wear

Spis opposite the belt directio for optimal cleaig

Do-it -ourself istallatio ad quick drum replacemet


Applications: Wood Chipping, Sand

CEMA Class 4

Shown: MHS Secondary Cleanerwith Service Advantage Cartridge


To learn more about Flexco secondary cleaners, visit www.flexco.com.au.


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C-TIP RV-TIP UF BLADE

Primary Cleaner Options

Secondary Cleaner Options

Application

DescriptionEZP-LS EZP1

EZP1High Temp

MMP MHCPH-Type

(XF2 & XF)H-Type

(HV & HV2)High Temp

V-Tip

Belt Width*300 1500 mm

12" 60"

300 1800 mm

12" 72"

300 1800 mm

12" 72"

600 2400 mm

24" 96"

600 2400 mm

24" 96"

450 1800 mm

18" 72"

50 1800 mm

18" 72"

450 1200 mm

18" 48"

Belt Speed**


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Stabilising Rollers For use i applicatios with belt cup or belt ap

B prevetig these issues secodar cleaer

performance and blade/tip life is enhanced

FLEXCO BELT CLEANER ACCESSORIES

Optional Mounting Bar Kiticl. 8 bolts, uts ad washers

For moutig primar cleaers o ope head pulles

Weld o both sides of pulle ad bolt o steel plates

For use with MSP, MMP, MHP, MHCP

SST Mounting Bracket Kit For MHS or MDWS secodar cleaer istalls

requirig additioal moutig versatilit

Log moutig bracket kit also available for

istallatios that require extra legth legs

MST Mounting Bracket Kit For FMS secodar cleaer istalls


Optional Top Angle Kit Used with both Stadard ad Log

SST Moutig Bracket Kits (below

left) for additional mounting options

Spring Covers and Tensioner Locks(for Primar Cleaers ad Secodaries)

Sprig Covers protect sprig ad threaded rod fromcontamination and material buildup

Tesioer Lock prevets uauthorized cleaer retesioig

To learn more about Flexco belt cleaner accessories, visit www.flexco.com.au.

Water Spray Pole Kit Stailess steel pole with powder coated steel clamp brackets

For use with secodar cleaers for a exceptioall clea belt Tpical pressure settig is 276-414 kPa (40-60 psi)

Inspection Door Lockable desig

Available i 300mm x 300mm, 400mm x 400mm, 500mm x

500mm, ad 600mm x 600mm

Grade 316 Stailess Steel

Also available i Mild Steel

Mounting Plate Kiticl. 2 plates, 400 x 800 mm (16" x 32")

For use with Moutig Bars to mout

cleaners on open head pulleys

For use with MSP, MMP, MHP, MHCP

YST Mounting Bracket Kit For y-Tpe secodar cleaer istalls



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YOUR ISSUE:BELT MISTRACKING

OUR SOLUTION:BELT TRAINERS

The belt is wandering to one or both sides

The top or return side of the belt is affected

The mistracking is happening consistently or occasionally

The belt has a low, medium, or high running tension

T select the right belt trier, yu ee t csier whether:

Belt Positioner Simple solutio for belts waderig to a sigle side

Fixed, agled rollers fuel the belt oto the correct path

Retur-side istallatio ol

Eas to istall ad maitai

Maximum Belt Tension: Small, Medium and Large: 900 PIW Extra-Large: 1200 PIW

Belt Dimensions: From 4502400 mm (18 96" ) wide


FLEXCO BELT TRAINERSFEATURES & APPLICATIONS

Conveyor CriteriaBelt

PositionerPT Smart

PT ProReturn Side

PT MaxPT Max

Heavy DutyPT Max

Super DutyPT Pro

Return Side

Top side mistracking No No No Yes Yes Yes No

Return side mistracking Yes Yes Yes Yes Yes Yes Yes

Reversing belts Yes No Yes No No No Yes

Belt mistracking to one side Excellent Excellent Excellent Excellent Excellent Excellent Excellent

Belt mistracking to both sides Poor Excellent Excellent Excellent Excellent Excellent Excellent

Inconsistent tracking problem Good Excellent Excellent Excellent Excellent Excellent Excellent

Belt is cupped (heavy) Good Good Good Excellent Excellent Excellent Good

Belt has low running tension Poor Excellent Good Good Good Good Good

Belt has medium running tension Good Excellent Excellent Excellent Excellent Excellent Excellent

Belt has high running tension Good Good Good Excellent Excellent Excellent Good

Approx. upstream effect* 15 M (50') 6 M (20') 6 M (20') 6 M (20') 6 M (20') 6 M (20') 6 M (20')

Approx. downstream effect* 15 M (50')36 45 M

(120' 150')30 M (100')

45 61 M(150' 200')

45 61 M(150' 200')

45 61 M(150' 200')

30 M (100')

*Typical results; actual results may vary

Use the following chart to identify the best Flexco belt trainer for your needs.


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To learn more about Flexco belt training systems, visit www.flexco.com.au.

PT Smart Sesor rollers detect wader, the pivot ad tilt

belt into place

Ecoomical solutio for medium-tesio belts

Effectivel prevets belt from damagig structure

Eas to istall

Speciall desiged to t udergroud coveors

Maximum Belt Tension: 1600 PIW

Belt Dimensions: For belt width + 75 mm (3") roller and up to 25 mm (1") thick

PT Pro Tapered rolls activate the "pivot ad tilt" motio to track the belt

Works o sigle directio or reversig belts

Simple moutig brackets for eas istallatio, plus adjustmet

screw to e-tue for optimal performace

Ideal for belts with edge damage

Maximum Belt Tension: Standard Duty 1600 PIW Heavy Duty 12002400 PIW

Belt Dimensions: Standard Duty 4501800mm(18"72" ) Heavy Duty 12002400mm (48"96")

PT MaxReturn Side Sesor rollers detect wader, the pivot ad tilt

belt into place

Ideal solutio for cupped ad high-tesio belts

Performs i wet ad dr coditios



Belt Dimensions: 6001500 mm (24"60") wideUp to 19 mm (3/4") thick


PT MaxTop Side Sesor rollers detect wader, the pivot ad tilt

belt into place

Ideal solutio for cupped ad high-tesio belts


Top-side istallatio ol


Belt Dimensions: 6001500 mm (24"60") wideUp to 19 mm (3/4") thick


Heavy Duty PT MaxReturn Side Ideal for high tesio belts

Sesor rollers detect wader, the pivot ad tiltbelt into place




Belt Dimensions: 12002100 mm (48"84") wide1925 mm (3/4" 1") thick

Super Duty PT MaxReturn Side For highest tesio applicatios

Sesor rollers detect wader, the pivot ad tilt

belt into place



Maximum Belt Tension: 10,000 PIW

Belt Dimensions: 18003000 mm (72"120") wide25 mm (1") thick and higher

Heavy Duty PT MaxTop Side Ideal for high tesio belts

Sesor rollers detect wader, the pivot ad tiltbelt into place




elt Dimensions: 12002100 mm (48"84") wide1925 mm (3/4" 1") thick

Super Duty PT MaxTop Side For highest tesio applicatios

Sesor rollers detect wader, the pivot ad tilt

belt into place



Maximum Belt Tension: 10,000 PIW

Belt Dimensions: 18003000 mm (72"120") wide25 mm (1") thick and higher

F L E X C O B E L T T R A I N E R S Continued


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YOUR ISSUE: LOAD-POINT SPILLAGEOUR SOLUTION: IMPACT BEDS,

SLIDER BEDS, SKIRTING SYSTEMS,PLOUGHS & MORE

Protect Belt in Impact Area Just like the belt, impact beds see every kilogram of product.

Careful consideration should be made to account for the

worst-case impact your system may ever see.

Find your drop height and material lump weight to select the

proper bed. Never pick a bed with a lower impact rating.

Flexco offers beds for numerous impact ratings:

Up to 25 kg-m (200 ft-lbs): EZSB-I, EZIB-L, DRX-200

25 to 100 kg-m (200 to 750 ft-lbs): EZIB-M, DRX-750 100 to 200 kg-m (750 to 1500 ft-lbs): DRX-1500

200 to 400 kg-m (1500 - 3000 ft-lbs): DRX-3000

Set Up an Appropriate Transition Distance Often compromised to save space, but short transition can lead to

premature belt, lagging, and idler wear or failure.

Using your idlers or Flexco adjustable idlers, follow CEMA

recommendations based on your trough angle, belt tension and belt

carcass construction.

Divert Material to AvoidDamaging Tail Pulley or Belt

Material trapped between the pulley and beltcan cause signicant damage to both.

Use a plough before the tail pulley to remove

material from the belt:

Diagonal Plough for one-side discharge

V-Plough for two-side discharge


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When it comes to load zones, our impact bedsdeliver the highest level of material containment andbelt protection. Theyve been specially designed tocontrol acceleration, deaden impact energy, reducedamaging vibrations, and extend belt life.

Seal the Load Zone Clamps and skirting provide the naland very important

assurance against spillage.

Clamps should be durable yet easy to use when skirting needs

adjustment or replacement.

Track Belt in Load-Point If belt is mistracking before the load zone

it will mistrack through the load zone,

causing spillage.

Prevent mistracking by installing a Belt

Positioner, PT Smart, or PT Max before

the tail pulley.

Support Belt as Material SettlesMost conveyors feature an extended area where material settles after the impact area.

Idlers often used but sealing with idlers is difcult due to belt sag. Impact beds can beused to help with sealing but are expensive and cause belt drag.

EZSB-C provides the best of both: idlers in center to reduce drag, and UHMW bars on

trough to provide constant sealing.

Ultimate Performance FlexcoTransfer Chute SolutionsWe have over 25 years of experience in designing and implementing superior transfer-point

solutions. We offer: Tasman Warajay Technology the original controlled flow solution

Greater throughput with virtually no plugging

Custom engineering to meet your needs

Advanced diversion capabilities


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FLEXCO IMPACT BEDSFEATURES & APPLICATIONS

Flexco Slider Bed (EZSB-C) Uses Flexco CoreTechidlers in center section

Features adustable trough frames for use o 20, 35 or 45

Recommended for non-impact sealing areas

Available with short lead time

Bed Rating: No impact


Applications: Sealing of extended load zone

Flexco Slider Impact Bed (EZSB-I) Uses Flexco CoreTech impact idlers i ceter sectio

Features adustable trough frames for use o 20, 35 or 45

For light-impact applications

Recommended for -100 to -150 mm(-4" to -6") materials

Available with short lead timeBed Rating: Up to 25 kg-m (200 lb -ft)


Applications: Sand and Gravel

Hw t Select the Right Impct Be

Step 1:

Clculte Yur Impct Eergy

Idetif the weight of our largest lump size ad

multiply this number by your drop height. The

result, expressed i lb-ft, will be our estimated

impact energy.

Step 2:

Mtch the Result t the Be Rtig

no Impact EZSB-C

Up to 25 kg-m (200 lb-ft.) DRX200, EZSB-I, EZIB-L

25 to 100 kg-m (200 to 750 lb-ft.) DRX750, EZIB-M100 to 200 kg-m (750 to 1500 lb-ft.) DRX1500

200 to 400 kg-m (1500 to 3000 lb-ft.) DRX3000

Material kg/m3

Coke 657

Fertilizer 961

Bauxite, crushed 1281

Potash 1281

Coal, Bituminous, Solid 1346

Coal, Anthracite, Solid 1506

Slag, Solid 2114

Chromium Ore 2162

Halite (Salt), Solid 2323

Phosphorus 2339

Stone (Common, Generic) 2515

Limestone, Solid 2611

Shale, Solid 2675

Granite, Solid 2691

Gypsum, Solid 2787

Trap Rock, Solid 2883

Dolomite, Solid 2899

Malachite (Copper Ore) 3860

Platinum Ore 4293

Hematite (Iron Ore) 5158

Material Reference Table Sample Calculation

Gther t fr yur Impct Eergy Clculti:Q: What size material are ou ruig?a: Im ruig 203 mm (8") mius limestoe.

Q: Is that the largest piece ouve see or could a larger piece get throughthat 203 mm (8") crusher settig?

a: yes, thats the crusher settig; the largest rock Ive see is

203mm x 406mm x 406mm (8"x16"x16").

Lump Weight (W) Limestoe Material Desit = 2611 kg/m3 (163 lb/ft3)

Volume = 200/1000 x 400/1000 x 400/1000 = 0.032 m3

(8/12 x 16/12 x 16/12 = 1.185 ft 3)

W = 2611 x 0.032 = 83.5 kg (163 x 1.185 = 193 lb)

Q: Whats the fall height from the top of the feedig coveor to the

receivig belt?

a: Theres a 2m drop from the feedig coveor to a rock box, the aother

2m drop to the receivig belt.

drp Height (H)

H = 2 m + 2 m = 4 m (H = 5 ft + 4 ft = 9 ft)

Impct Eergy Clculti:

Lump Weight (W) x drp Height (H) = Impct Eergy

83.5 kg x 4 m = 334 kg-m (193 lb x 9 ft = 1737 lb-ft)This impact sceario would require a DRX 3000.


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To learn more about Flexco load-point solutions, visit www.flexco.com.au.

DRX200 Impact Bed Exclusive Velocit Reductio Techologthat deadens

rebound forces for reduced spillage and material degradation

Recommeded for 100150 mm (-4" to -6") materials

Slide-Out Servicefor easy maintenance

Bed Rating: Up to 25kg-m (200 lb-ft)



DRX750 Impact Bed Exclusive Velocit Reductio Techologthat deadens

rebound forces for reduced spillage and material degradation

For medium-impact applicatios

Recommeded for 200250 mm (-8" to -10") materials

Provides a uique secod level of impact relief

Bed Rating: 25 to 100kg-m (200 to 750 lb-ft)


Applications: Hard Rock Mining, Limestone Quarrying

DRX1500 Impact Bed Exclusive Velocit Reductio Techologthat deadens rebound

forces for reduced spillage and material degradation

For high-impact applicatios

Recommeded for -305mm (-12") materials

Isolatio Mouts esure a secod level of impact force reductio



Applications: Coal-Fired Power Plants, Coal Prep Plants,Load-out Facilities

Flexco Standard-Duty Impact Bed (EZIB-L) Features adustable trough frames for use o 20, 35 or 45

Recommended for light-impact applications

Recommended for -100 to -150mm (-4" to -6") materials


Bed Rating: Up to 25kg-m (200 lb-ft)



Flexco Medium-Duty Impact Bed (EZIB-M) Features adustable trough frames for use o 20, 35 or 45

For medium-impact applications

Recommended for -203mm to -254mm (-8" to -10") materials




Applications: Hard Rock Mining, Limestone Quarrying

F L E X C O I M P A C T B E D S Continued

Applications listed are intended to identify where each impact bed is commonly and most effectively utilised.Material size, lump weight and drop height should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.


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F L E X C O I M P A C T B E D S Continued

Adjustable Idler Frame Uses Flexco CoreTechidlers

For use aroud load zoe to lift belt off beds

Features adjustable trough frames i 5 icremets

Idler Rating: CoreTech roll - No impact CoreTech Impact roll - 25kg-m (200 ft-lb)

Applications: For use between every two Flexco beds, transitions

DRX3000 Impact Bed Exclusive Velocit Reductio Techologthat deadens rebound forces

for reduced spillage and material degradation

For extreme-impact applicatios requirig the highest eerg absorptio Impact Energy Absorbers disperse an immense amount of impact energy

Statioar skirt support bar sstem helps esure a positive seal

with the skirt rubber



Applications: Any operation that combines large material size and extreme height

Applications listed are intended to identify where each impact bed is commonly and most effectively utilised.Material size, lump weight and drop height should all be considered before making a final product selection.Consult Flexco to assess specific applications and recommendations.


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YOUR ISSUE:ROLLER LIFE AND WEIGHT

OUR SOLUTION: CORETECHNYLON AND HDPE ROLLERSCreTech Tckles Cmm Issues

Life.CoreTech rollers offer the best combination ofstructural stregth coupled with the requiremets of

miig, which iclude corrosio resistace, abrasio

resistace, ad ver low surface frictio.

Crrsi.Whe moisture, salt, or other corrosivematerials are preset, CoreTech provides a excellet

alternative to steel rollers. CoreTech rollers provide the

same CEMA ratigs as steel rollers, with o loss of

fuctioal performace, ad much loger life.

Weight.CoreTech rollers are approximatel 40 percetlighter tha equivalet steel rolls ad as the rollers get

loger i the larger diameter steel rolls, that weight

reductio gets closer to 50 percet. CoreTech rollers

require ol oe idividual to lift, carr, ad place the

roller, icreasig productivit while keepig workers safe.

Pwer Csumpti.CoreTech rollers have lowerruig frictio values, which, depedig o the

applicatio, ca decrease power bills b up to 10 percet

a ear. Less power is used durig start-up ad while ioperatio, cotributig to lower electrical cosumptio.

nise.CoreTech rollers create far less noise than steelrollers. The estimated noise contribution of CoreTech

rollers is +/- 10 dB below the oise cotributio of metal

rollers. This noise variation can mean the difference

between functioning below the maximum decibel levels

and violating ordinances and compromising worker

safety.

Rock Shield The rock shield is pressed tight on theshaft and is stationary when the roller is in operation. Thisis the first line of defense and prevents larger materialfrom damaging the seal.

Centrifugal Seal The key to the CoreTechsealing

arrangement, the centrifugal seal rotates with the rollerand is specifically designed to create a vortex with forcesup to 9X gravity. This action expels moisture and fines thatmay pass the rock shield.

Deep Groove Ball Bearing A last line of defense, allCoreTech rollers use deep groove, factory lubricated andsealed for life ball bearings. The bearing selection ensuresall CoreTech rollers meet the required application ratingsand protect the bearings from premature failure due tocorrosion or spalling.

Bearing Housing The bearing housing is fused to theroller tube in a way that guarantees there is no path formoisture or dust to enter the roller.

Housing Guard The smooth surface of the housing guard provides for optimal operation of the centrifugal seal.

Fiel-Prve Sel desig

CoreTech HdPE Rolls Highly effective workhorsesfor the dirtiest, most abrasive environments. They

are ideal for highly corrosive, acidic environments

including those with sulfuric acid.

CoreTech nylo Rolls The next generation oftroughing and return rolls are made of lightweight,

high strength, corrosion and abrasion resistant

composite material. Plus belt-friendly construction

means that even advanced wear on the shell wont

damage the belt.

F L E X C O C O R E T E C H R O L L E R S

CoreTech Roller Available Diameters Max Face Width

Nylon127, 152, 178mm

(5", 6", 7")

2750mm

(108")

HDPE127mm

(5")

560mm

(22")

Specifications

Shown: CoreTechNylon Roller


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Flex-Seal Skirting System Damic cotaimet uit that full seals the loadig zoe

Sturd, corrosio-resistat compoets that deliver log

service life Eas to istall ad maitai

Module Sizes: 1200 mm (4')

Skirting Sizes: For skirt rubber 150 mm (6") wide andfrom 819 mm (5/16"3/4") thick

Flex-LokSkirt Clamps Heav-dut applicatios

Strog restraiig bar that is held i place b clamp plates to

allow eas adjustmet of skirt rubber

Ati-vibratio clamp pi ca be ulocked with a

rubber hammer


Mii Flex-Lokoptio availableoverall height of 40mm(5")


Skirting Sizes: For skirt rubber from 825 mm (5/16"1") thick

PAL Paks Safe, eas-to-istall skirt clamps

Clamp pis bolt or weld directl to skirt board

Bolt-o versio provides o-weld solutio to elimiate

sparking risks Limited Space (LS) optio available Clamp plates are 180mm/7" high (LS versio 115mm/4" high)

Skirting Sizes: For a range of skirt rubber heights; for thicknesses

from 819 mm (5/16"3/4") thick

RMC1 Skirt Clamps Simple istallatio, o-hassle maiteace

Versatile desig that ca be istalled o vertical or

perpendicular skirt boards Ati-vibratio clamp pi

Iterlockig clamp plates ad 1200 mm (4') clamp bar

Limited Space (LS) optio available


Skirting Sizes: For a range of skirt rubber heights; for thicknessesfrom 819 mm (5/16"3/4") thick

Speciall desiged to create a effective seal at load poits without damagig the

top cover of our belt, our skirtig sstems are a smart wa to improve throughput.

Simply tap loose the locking pin to

reposition or replace skirt rubber

and then tap to re-lock in place.

F L E X C O S K I R T I N G S Y S T E M S

LS Standard

2.5"65mm

4"100mm

7"180mm

4.5"115mm

Bolt-on PAL Pak Weld-on PAL Pak


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To learn more about Flexco load-point solutions, visit www.flexco.com.au.

Diagonal Plough Discharges debris to oe side of belt Uique agled blade that creates effective spiral actio

Fixed positio elimiates boucig ad vibratio problems

Appropriate for use at a poit alog iside of retur belt

Simple ad quick istallatio ad blade replacemet

Maximum belt speed: 3.5 m/sec (700 fpm)

Belt Widths: From 4502100 mm (18"84")

V-Plough Simultaeousl discharges debris to both sides of belt Agled blade desig spirals awa debris ad water


Fits virtuall a coveor structure

Turbuckle at ose allows for e-tuig at istallatio

Maximum belt speed: 5 m/sec (1000 fpm)


Unique angled blade (on both Diagonal and

V-Plough models) quickly spirals material off the

belt, preventing it from working its way under the

blade and providing a superior

and more efficient cleaning.

Hw t Select the Right Belt Plugh

Whe choosig a plough to prevet fugitive material

from dig its wa ito our tail pulle, ou eed to

consider where you want to discharge any debris.

T ischrge mteril t sigle sie f the belt: Choose the RDP1 Diagoal Plough.

T ischrge mteril t bth sies f the belt:Choose the V-Plough.

Flexco offers two advanced ploughs that prevent costly damage to tailpulles ad gravit take-ups, while cleaig the iside of the belt.

FLEXCO PLOUGHSFEATURES & APPLICATIONS

Twin Pole V-Plough Cleas the iside/clea side of retur belt

Floatig desig self-adjusts as blade wears

UHMWPE blades provide log-life ad eas chage-out

Belt Widths: From 900 3000 mm (35" 118")

Heavy-Duty Floating Blade Plough Elimiates coveor damage ad belt mistrackig caused b

debris lodgig i the tail pulle or take-up

Floatig blade self-adjusts as blades wear, elimiatig the eed for

maual adjustmet

Fail-safe xed frame so as the blade wears, the frame will ever

touch the belt

Deectig shields prevet rocks ad debris reboudig over

plough

Available i stailess steel with FRAS approved blades for use i

underground environments Cleas the iside/clea side of the belt



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YOUR ISSUE: SLIPPAGEOUR SOLUTION:PULLEY LAGGINGHw t Select the Right Lggig Pruct

T select the right pulley lggig, be sure t csier the evirmetl citis ru the pulley:

Belt condition, i.e., wet or dry

The service required for bonded lagging versus weld-on

The expected wear life of the lagging

Flex-LagRubber Flex-LagCeramic Flex-LagWeld-On

CriteriaLight Duty Plain Diamond

DiamondPattern

MediumCeramic

Full CeramicRubber

DiamondFull Ceramic

Total Thickness*6 mm

(1/4")1025 mm(3/8"1")

1025 mm(3/8"1")

12 mm(1/2")

15 mm(5/8")

12 mm(1/2")

14 mm(9/16")

15 mm(5/8")

Belt Width* Any Width Any Width Any Width Any Width4502100 mm

(18"84")4502100 mm

(18"84")4501800 mm

(18"72")4501800 mm

(18"72")

Minimum Pulley Diameter 50 mm (2") 300 mm (12") 300 mm (12") 300 mm (12") 300 mm (12") 300 mm (12") 400 mm (16") 400 mm (16")

Dry Friction Very Good Excellent Very Good Very Good Excellent Excellent Very Good Excellent

Wet Friction Average Average Good Very Good Excellent Excellent Good Excellent

Wet/Muddy Friction Average Average Good Very Good Very Good Average Very Good

Wear Life Good Good Good Very Good Excellent Best Good Best

Ease of Installation Good Good Good Good Good Good Best Best

Drainage Grooves No Yes

FRAS (Fire Resistant Anti-Static) No Available

Rubber Compound SBR

Hardness (Shore A) 68 +/- 3

Ceramic Compound Al2O

3Al

2O

3Al

2O

3 Al

2O

3

Ceramic Coverage 13% 39% 80% 74%

Operating Temperature-1585C(5185F)

Flex-LagRubber Flex-LagCeramic Flex-LagWeld-On

Criteria

Light Duty Plain DiamondDiamondPattern

MediumCeramic Full Ceramic

RubberDiamond Full Ceramic

Pulley

Diameter

1200 mm

(>48")

15 mm25 mm

5/8"1"

15 mm25 mm

5/8"1"

15 mm25 mm

5/8"1"

15 mm25 mm

5/8"1"

15 mm25 mm

5/8"1"OK OK

Fabric Belts

Low (


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For proper quantities by pulley size, use the lagging calculator at www.flexco.com.au.

F L E X C O P U L L E Y L A G G I N G

Light-Duty Rubber Lagging Speciall desiged for pulles with diameters as small as

50mm (2").

Moisture is chaeled betwee small raised buttos that

support and grip the belt and deliver superior traction.

Available i SBR ad White nitrile

Belt Width: Any Width

Plain-Pattern Rubber Lagging Helps prevet belt slippage i dr eviromets.

Proveds larger surface cotact area relative to other pattered

lagging.

Horizotal grooves chael water ad debris while providig a better

dynamic interaction with the belt compared to sheet lagging.


Diamond-Pattern Rubber Lagging Diamod patter features a bidirectioal desig for

superior water-sheddig characteristics.

Horizotal grooves provide a secod method to disperse

water and debris off the lagging and prevent hydroplaning.

Performs well i both dr ad wet applicatios.


Medium Ceramic Lagging (39% tile coverage) Costructed from idividual ceramic tiles molded ito a

high-durometer rubber for excellet abrasio resistace.

Excellet performace i dr or wet applicatios ad ver

good performance in muddy applications.

Molded ceramic buttos grip the belt's uderside for

positive traction.

Excellet frictio for mid-rage tesio belts.

Belt Width: from 4502100 mm (18"84")

Weld-On Rubber Lagging Weld-O desig allows for quick, i-situ istallatio.

Gear-tooth laout protects cleaers o pulle from

experiencing "chatter" and premature wear.

Diamod-Patter features a bidirectioal desig for

superior water-sheddig characteristics.

Performs well i both dr ad wet applicatios.

Minimum Pulley Diameter: 16" (400 mm)

Belt Width: from 18"72" (4501800 mm)

Diamond-Pattern Ceramic Lagging (13% tile coverage) Large ceramic tile is molded ito the diamod sectio, providig a

icreased coefciet of frictio vs. Diamod-Patter Rubber.

Also features a bidirectioal desig for superior water-sheddig

characteristics.

Uses the advatages of a ceramic product at a more affordable cost

in light or medium duty applications.


Full Ceramic Lagging (80% tile coverage) Costructed from hudreds of idividual ceramic tiles molded ito a

durable rubber backig with a higher coverage tha Medium Ceramic

for best-i-class abrasio resistace.

Most cosistat performace i dr, wet or mudd applicatios.

Molded ceramic buttos grip the belt's uderside for positive tractio.

Best for high-tesio belts.

Belt Width: from 4502100 mm (18"84")

Weld-On Ceramic Lagging (74% tile coverage) Weld-O desig allows for quick, i-situ istallat io.

Gear-tooth laout protects cleaers o pulle from experiecig "chatter"

and premature wear.

Costructed from hudreds of idividual ceramic tiles molded ito a

durable rubber backing.

Most cosistat performace i dr, wet or mudd applicatios. Molded ceramic buttos grip the belt's uderside for positive tractio.

Minimum Pulley Diameter: 16" (400 mm)

Belt Width: from 18"72" (4501800 mm)


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F L E X C O P U L L E Y L A G G I N G A D H E S I V E S

Adhesive and activator mixon a 1 can : 1 bottle ratioforsimplified ordering, stocking

and preparation

Primer specifically pairedwith the adhesivefor optimalbonding strength

Excellent Bonding Strength

Simple to order, eas to use Evirometall friedl, free of chlorouorocarbos (CFC)

Works with all Flexco cold-bod laggig products

Flex-LagAdhesives are a two-part cold bodig sstem desiged specicall

for use with rubber-to-rubber ad rubber-to-metal adhesio. Flex-Lag Adhesives

are also produced without usig chlorouorocarbos (CFCs). A excellet bod

is achieved while using the minimal amount of cement and primer thanks to

high adhesion during installation and after curing.

Each Flex-Lag Adhesive is mixed with one Flex-Lag Activator. Refer to the usage chart

below to calculate the number of cans required for your pulley. For sizes not included

in the chart please contact Flexco Customer Service for assistance.

Use the fllwig chrts t etermiecrrect rer qutities fr yur pulley size.

ADHESIVE 0.8L / ACTIVATOR 40g(1 can : 1 bottle mix ratio)

Face Width

mm 254 356 457 559 660 762 864 965 1067 1168 1270 1372 1473 1575 1676 1778 1880 1981 2083 2184 2286

in 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90

PulleyDiameter

203 8 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3

305 12 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4

406 16 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5

508 20 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6

610 24 1 2 2 2 2 3 3 3 4 4 4 5 5 5 5 6 6 6 7 7 7

711 28 1 2 2 2 3 3 3 4 4 5 5 5 6 6 6 7 7 7 8 8 8

813 32 2 2 2 3 3 4 4 4 5 5 6 6 6 7 7 8 8 8 9 9 10

914 36 2 2 3 3 3 4 4 5 5 6 6 7 7 8 8 8 9 9 10 10 11

1016 40 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12

1118 44 2 2 3 4 4 5 5 6 6 7 7 8 9 9 10 10 11 11 12 12 13

1219 48 2 3 3 4 4 5 6 6 7 7 8 9 9 10 10 11 12 12 13 13 14

1321 52 2 3 3 4 5 5 6 7 7 8 9 9 10 11 11 12 13 13 14 15 15

1422 56 2 3 4 4 5 6 6 7 8 9 9 10 11 11 12 13 14 14 15 16 16

1524 60 2 3 4 5 5 6 7 8 8 9 10 11 11 12 13 14 14 15 16 17 17

PRIMER .75L

Face Width

mm 254 356 457 559 660 762 864 965 1067 1168 1270 1372 1473 1575 1676 1778 1880 1981 2083 2184 2286

in 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90

Pulle

yDiameter

203 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

305 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

406 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

508 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

610 24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

711 28 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

813 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

914 36 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

1016 40 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

1118 44 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2

1219 48 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2

1321 52 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2

1422 56 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2

1524 60 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2


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Inspection, Installation and MaintenanceAround the world, Flexco has your operation covered. Whether it be with our factory-

trained and certied Flexco resources or our trained distributor partners, we're there to

ensure you maximise the return on your investment by making sure Flexco's products

are properly specied, installed, or maintained.

Ensuring the product is installed correctly and maintained is critical to provide the

optimal results our products are engineered to deliver. Flexco takes pride in making

sure you have access to the resources that make certain the products exceed your

expectations.

TrainingFlexco offers training programs aroundthe world that are exible to meet your

needs and requirements. Our programs

range from coming to your site to train

a maintenance team to hosting you

at one of our Flexco training centers

at 10 locations around the world. Our

comprehensive Flexco University

program delivers the knowledge and

skills required to ensure you keep

your belts running effectively and

efciently, balancing both classroom

and eld instruction to deliver a

detailed, thorough education program.We utilise a variety of tools, from

mobile showrooms to demonstration

conveyors to provide the most value.

Conveyor AssessmentsHaving a third party review your conveyor system can prove to be an effective way

to identify performance, maintenance and safety concerns that can be critical to

minimising downtime and maximising your productivity.

Flexco's assessment program allows you to proactively address belt conveyor

concerns before they lead to costly repairs and unscheduled downtime. Focusing on

issues such as spillage, carryback, belt slippage, and mistracking, Flexco specialists will

record their ndings and return to your operation with a complete recommendation on

the system, identifying immediate needs and suggesting future xes.

FLEXCO SERVICES


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