Download - Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

Transcript
Page 1: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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- Please refer to your vehicle manufacturers handbook for maximum roof load capacity.- Any load transported on Roof Racks must be evenly distributed.- Instructions are to remain with the vehicle.- Donotattempttofittheroofrackstoyourvehicleunlessyoufullyreadandunderstandthefittinginstructionsprovided.- Please direct any questions to the dealer from where the roof racks were purchased.- Checkthecontentsofthiskitbeforecommencingfitmentandreportanydiscrepancies.

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km/h X

X

WARNING! Important Load Carrying InstructionsWith utility vehicles, the cabin and the canopy move independently.Roofracksandvehiclecanbedamagediftheitemtransportedisrigidlyfixedatpointsonboththecabinandcanopy.Instead,rigidlyfixtoeitherthecabinroofracksorthecanopyroofracks.

YES

YESNO

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? kgTwo Crossbars = 5kg/11lbsOne Crossbar = 2.5kg/5.5lbs

WARNING!

Page 2: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R

Two Crossbars (Urban Road)Maximum Load Capacity

100kg/220lbs

One Crossbar (Urban Road)Maximum Load Capacity

40kg/88lbs

Two Crossbars (Off-Road)Maximum Load Capacity

66kg/145lbs

One Crossbar (Off-Road)Maximum Load Capacity

26kg/57lbs

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RLCP24 / RLCP24F / RLCP24R Rhino Crossbar System

Volkswagen Amarok

Refer to vehicle manufacturers handbook for maximum roof loading. Always use lower of the two figures.Recommendations:Itisessentialthatallboltconnectionsbecheckedafterdrivingashortdistancewhenyoufirstinstallyourcrossbars.Boltconnec-tionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).Youshouldalsocheckthecrossbarseachtimetheyarerefitted.Makesuretofastenyourloadsecurely.Pleaseensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.Crossbars must be removed when putting vehicle through an automatic car wash.Carrying Loads:Useonlynon-stretchfasteningropesorstrapstosecureyourload.Caution:Thehandlingcharacteristicsofthevehiclechangewhenyoutransportaloadontheroof.For safety reasons we recom-mendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccountwhencorneringandbraking.Load Ratings:Maximumpermissibleloadis100kg(220lbs)fortwocrossbarsincludingtheweightofthecrossbars,5kg(11lbs).Whencrossbarsaretobeusedinoff-roadconditions,pleasebuildasafetyfactorof1.5intothisloadlimitforoff-roaduse,twocrossbars=66kg 145lbs).AlthoughthecrossbarsaretestedandapprovedtoAS1235-2000,off-roadconditionscanbemuchmorerigorous.How-ever,increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.Note for Dealers and Fitters:Itisyourresponsibilitytoensureinstructionsaregiventotheenduserorclient.

Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:R106NSW2116,Australia. PreparedBy:CraigJones IssueNo:04(Ph)(02)96384744 AuthorisedBy:ChrisMurty IssueDate:20/09/2012(Fax)(02)96384822These instructions remain the property of Rhino-Rack Australia Pty. Ltd. andmaynotbeusedorchangedforanyotherpurposethan intended.

Tools required:Allen key, included.Tape measure.Torque wrench.16mmspanner(HDbar)10mmspanner(Aerobar)Flatheadscrewdriver.Rubber mallet.

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Page 3: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R

Select Amarok model, with or without roof trim.

VolkswagenAmarokwith roof trim.

Steps;1-3,5-9,11-17.

VolkswagenAmarokwithout roof trim.

Steps;2,4-5,7-8,10-17.

43

2

1

56

18171615

1920

22

21

23

24

25

9

8

7

12

11

10

14

13

Item Component Qty.2Bars

Qty.1BarFront

Qty.1BarRear

PartNo.

1 HDcrossbar&rubber - - - SoldSepa-rately

2 RLCPleg 4 2 2 M1233 End cap 4 2 2 M002

4 M6x25mmsecurityscrew 4 2 2 B137

5 M6springwasher 8 4 4 W0046 M6x12mmflatwasher 4 2 2 W0037 FrontRightpadFR 1 1 0 M5468 FrontLeftpadFL 1 1 0 M5479 RearRightpadRR 1 0 1 M54810 Rear Left pad RL 1 0 1 M54911 RubberskirtLeft(short) 2 1 1 M55012 RubberskirtRight(short) 2 1 1 M55113 RubberskirtLeft(long) 2 1 1 M55214 RubberskirtRight(long) 2 1 1 M55315 M10x38mmwasher 4 2 2 W02216 M10x20mmhexbolt 4 2 2 B00317 M10shakeproofwasher 4 2 2 W02118 Trim cover 4 2 2 M560

19 M6x30mmsockethdcap screw 4 2 2 B047

20 M10channelnut 4 2 2 N02421 Pad cover plate 4 2 2 M12622 M6x16mmflatwasher 4 2 2 W03123 3mmx6mmO-ring 4 2 2 C34724 Copper/foamwasher 4 2 2 C96725 5mmsecurityallenkey 1 1 1 H02126 FittingInstruction 1 1 1 R106

PARTS LIST

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

Attach short rubber skirt.FrontLeft ..........FLM547Rear Left ...........RLM549FrontRight ........FRM546RearRight ........RRM548

Left skirt ............ LeftM550Rightskirt..........RightM551

3

RightM551

LeftM550

FLM547

RLM549

RRM548

FRM546

Remove roof screws.Use supplied allen key.

2

x4

1Remove roof covers.Unscrew half a turn anti-clockwise, remove cover.

x4

1.

2.

Page 5: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

Attach trim cover.Fittrimcovers,4places.Onlyforvehicles with roof trim.

6

Frontofvehicle

Item 18

Cleanroofrackmountingsurface.5

Attach long rubber skirt.FrontLeft ..........FLM547Rear Left ...........RLM549FrontRight ........FRM546RearRight ........RRM548

Left skirt ..................LeftM552Rightskirt................RightM553

4

RightM553

LeftM552

FLM547

RLM549

RRM548

FRM546

Page 6: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

Rubber skirt.Supportrubberskirtwhenfittingtopreventitfromfoldingunder.

8

X

!

Attach pad mounting hardware.

M6x30mmSHCS

M6springwasher

M6x16mmflatwasher(item 22)

3mmx6mmO-ring

Copper/foamwasher

7

x4

Page 7: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

Crossbar rubber.Insert crossbar rubber into front and rear crossbar.

11

Fit pads to roof.Fastenpadstoroof.TightenM6x30mmscrews,5-6Nm.

10FLM547LeftM552 Frontof

vehicle

RLM549LeftM552

RRM548RightM553

FRM546RightM553

Fit pads to roof.Fastenpadstoroof.TightenM6x30mmscrews,5-6Nm.

9

FLM547LeftM550 Frontof

vehicle

RLM549LeftM550

RRM548RightM551

FRM546RightM551

Page 8: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

14 Equal crossbar overhang.Slidecrossbarstoachieveequaloverhang.

(=)

13 Attach crossbars.Placecrossbarsontopoflegs.Makesurechannelnutisacrossthebar.LightlyfingertightenM10crossbarbolts.

Channel nut must sit across the bar whentight.

Attach legs.Attachall4legstopads.Donotfullytightenatthisstage.

12

M6x25mmscrewM6springwasherM6x12mmflatwasher

5mmAllenkey

Page 9: Fitting Instructions for Volkswagen Amarok RLCP24rhino-rack-vpm.s3.amazonaws.com/Instructions/Parts/Legs/RLCP24.… · Page 3 of 9 RLCP24 / RLCP24F / RLCP24R Select Amarok model,

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RLCP24 / RLCP24F / RLCP24R RLCP24 / RLCP24F / RLCP24R

When crossbars are removed.Attachcoverplates(item 21) when crossbars are removed.Tightenscrews3-4Nm.

End caps.Knock end caps into each end of crossbars.A rubber mallet may be needed.

17

16 Tighten M10 bolts.EvenlytightenbothleftandrightsideM10crossbarbolts.10-12Nm.

15 Tighten M6 screws.Evenlytightenbothleftandrightside M6legscrews.3-4Nm.