D Y Patil College of Engineering, Akurdi, Pune
NBA Academic Activity: CO-PO Term Mapping Sheet (PO5-PO12)
Time of Activity: 2017 Sem I Department: Production Name of Faculty: Activity Report
CO Related PO Terminologies
No.
Equipments
5 6 7 8 9 10 11 12
/Processes (Modern) (Society) (Envr & Sus) (Ethics) (Ind,Team) (Commu) (Proj, Fin) (Life Long, Tech)
1 Manufacturing SAP Safety Carbon Business Ethics Gauge Profit and Loss Indexed in IIT Bombay
Processes Manual Emission R & R Statement BSE M.Tech Course
2 Casting Mould flow IFC Safety IFC Envrn Tenza Casting Pdf Casting Casting Casting Future
in NX Guidelines Guidelines operations Inspection Projects Development in
Reports Foundry
3 Forming Formability IFC Steel Mill IFC Envrn Steel Tata Steel Ethical Formability Forming Limit Research Research in
Analysis in Guidelines Mill Guidelines Policy Analysis Diagram projects in Rolling
NX Formability
4 Welding NX Tips & IS 818:1968 Procedia AWS: QC 1 2007 Welding Weld Inspection Cost of Newer Trends in
Triks: Paper Env and Code of Ethics Team Work Report Welding weld Shielding
Welding Sustainability Electrodes
assistant
5 Lathe Retrofitting Enterprise EHS Sandvik Code of Conduct Lathe Maintenance Finances by Newer Cutting
Kits 1330 Safety in Kirloskar operations Checklist NABARD Tools like PCBN
Manual
6 Milling & Sandvik IAPA Safety IAPA Envrn Code of Conduct Gear Milling Drill Bit Tool Cost Drilling Inserts
Drilling CoroMill & Assessment Assessment in Sandvik Operations Selection Guide
CoroDrill
7 Grinding ECH- Inspection MQL Grinding KMT Grinding Buffing Grinding Wheel Grinding Time Research in
Procedia Checklist code of conduct Operations coding Calculations Honing
IAPA website
8 Performance of CAPP Zero Energy Timely Reporting, Men Reporting with Delays, MIS Preparations
Machines/Equip Accidents, Efficiency Handover and Management Cross Functional Machine and Updations
ments/Men Safe working Calculations Takeover t, Work Department Breakdowns,
practices Procedures Allocation Productivity
Calculation
Name and Signature of Faculty: IFC: International Finance Corporation IAPA: INDUSTRIAL ACCIDENT PREVENTION ASSOCIATION EHS – Environmental Health and Safety MQL: Minimal Quantity Lubrication
2
PO5: Modern tool usage
Create, select, and apply appropriate techniques, resources, and modern engineering and IT tools including prediction and modeling to complex engineering activities with an understanding of the limitations. Stakeholder :
CO1-PO5 Learning Parameter: SAP Focussed Listing (Indirect Attainment Tool)
1. Long form of SAP
2. SAP Applications
3. Different Modules of SAP
4. Most Suitable Module for
MP Subject
Assessed By Assessment: /3
Stakeholder :
CO2-PO5 Mould Flow in NX Empty Outline
1. Parameters Affecting Mould Flow in NX
a)
b)
c)
2. Software Capabilities of NX
a)
b)
c)
3. Steps in Mould Flow Analysis in NX
a)
b)
c)
Assessed By Assessment: /3
Stakeholder :
CO3-PO5 Formability Analysis in NX Pro-Con List
Sr.No. Pro Con
1.
2.
3.
4.
5.
Assessed By Assessment: /3
Stakeholder :
CO4-PO5 NX Trips and Tricks: Welding Assistant Minute Paper and Muddiest Point
Watch the Video on You Tube and Write Following
Minute Paper Muddiest Point Any other
Assessed By Assessment: /3
3
Stakeholder :
CO5-PO5 Retrofitting Kits List
Write Specifications of Retrofitting Kits for Lathe Machine
1) Controller
2) Servos
3) Displays 4) Cost
5) Taxation
Assessed By Assessment: /3
Stakeholder :
CO6-PO5 Sandvik CoroMill and CoroDrill List
Write Specifications of CoroMill and CoroDrill
1) Speed
2) Feed
3) DOC
4) Other Technical Information
5) Cost
6) Taxation
Assessed By Assessment: /3
Stakeholder :
CO7-PO5 ECH – Procedia One Sentence Summary Read Procedia Research Paper P.S. Rao*, P.K. Jain, D.K. Dwivedi, “Electro Chemical Honing (ECH) of External Cylindrical Surfaces of Titanium Alloys”, Procedia Engineering 100 ( 2015 ) 936 – 945 and answer following Findings reported in Research Paper:
Future Scope Enlisted in Paper:
Assessed By Assessment: /3
Stakeholder :
CO8-PO5 Learning Parameter: CAPP Focussed Listing
1. Long form of CAPP
2. CAPP Applications
3. Types of CAPP
Assessed By Assessment: /3
4
PO6: The engineer and society
Apply reasoning informed by the contextual knowledge to assess societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional engineering practice
Stakeholder :
CO1-PO6 Safety Manual Focussed Listing
Read Safety Manual of Machine/Equipment and write silent features of it
Assessed By Assessment: /3
Stakeholder :
CO2-PO6 IFC Safety Guidelines Memory Matrix
Sr. No. Items Raw Material Melting Moulding Casting Shop Finishing
Storage Shop Shop Shop
1. Health Issues in
Foundry
2. Safety Issues in
Foundry
Assessed By Assessment: /3
Stakeholder :
CO3-PO6 IFC Steel Mill Guidelines Memory Matrix
Sr. No. Items Description
1. Health Issues in Steel Mill
2. Safety Issues in Steel Mill
Assessed By Assessment: /3
Stakeholder :
CO4-PO6 IS818:1968 Memory Matrix
Perception Check: Why IS 818:1968 is valuable
Assessed By Assessment: /3
5
Stakeholder :
CO5-PO6 Safety Manual for Enterprise 1330 Focussed Listing
Write Safety Instructions for using lathe Machine
Assessed By Assessment: /3
Stakeholder :
CO6-PO6 IAPA Safety Assessment One Sentence Summary
Select IAPA safety terms used in Machining
Assessed By Assessment: /3
Stakeholder :
CO7-PO6 Inspection Checklist IAPA Chain Notes
Create Inspection Checklist after reading IAPA documents
Assessed By Assessment: /3
Stakeholder :
CO8-PO6 Zero Accidents, Safe Working Practices Standardized Test
Create Slogans to be displayed for
Don’ts for Zero Accidents Do’s for Safe Working Practices
Assessed By Assessment: /3
6
PO7: Environment and sustainability
Understand the impact of the professional engineering solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable development.
Stakeholder :
CO1-PO7 Carbon Emission Application Cards
Applications: List knowledge and skills you have learned through understanding of Carbon Emission
Knowledge or Skill Applications e.g. Calculations, formula etc
Assessed By Assessment: /3
Stakeholder :
CO2-PO7 IFC Envrn Guidelines Memory Matrix
Sr. No. Items Raw Material Melting Moulding Casting Shop Finishing
Storage Shop Shop Shop
1. Environmental Issues
2. Sustainability Issues
Assessed By Assessment: /3
Stakeholder :
CO3-PO7 IFC Steel Mill Envrn Memory Matrix
Guidelines
Sr. No. Items Description
1. Environmental Issues in
Steel Mill
2. Sustainability Issues in Steel
Mill
Assessed By Assessment: /3
7
Stakeholder :
CO4-PO7 Welding – Procedia One Sentence Summary
Read Procedia Research Paper, Gunther Sproesser, et al, “Sustainable welding process selection based on weight space partitions” Procedia CIRP 40 ( 2016 ) 127 – 132 Sustainability Issues reported in Research Paper:
Future Scope Enlisted in Paper:
Assessed By Assessment: /3
Stakeholder :
CO5-PO7 EHS Sandvik One Sentence Summary
Read EHS policies in Sandvik and answer following
Environmental related instructions followed in workplaces and employees
Assessed By Assessment: /3
Stakeholder :
CO6-PO7 IAPA Environment Assessment Punctuation Pauses
IAPA Envrn Assessment applies to Milling and Drilling. HOW?
Assessed By Assessment: /3
Stakeholder :
CO7-PO7 MQL in Grinding One Sentence Summary
About MQL
1) What is MQL -
2) Why MQL -
3) HOW MQL -
4) Where MQL - 5) When MQL -
Assessed By Assessment: /3
Stakeholder :
CO8-PO7 Energy Efficiency Calculations Standardized Test A designer has a ½ hp motor (373 W) that is 70% efficient. If this motor were to be run 8 hours a day, 7 days a week at a standardized MSEB rate, calculate annual operating cost.
Assessed By Assessment: /3
8
PO8: Ethics
Apply ethical principles and commit to professional ethics and responsibilities and norms of the engineering practice. Stakeholder :
CO1-PO8 Business Ethics Standardized Test
Draw a Block Diagram explaining Business Ethics followed in Any Manufacturing Organization
Name of Organization:
Assessed By Assessment: /3
Stakeholder :
CO2-PO8 Tenza Casting PDF Minute Paper and Muddiest Point
Read Tenza Casting Code of Ethics and write Minute Paper and Muddiest Point
Minute Paper Muddiest Point Any Other
Assessed By Assessment: /3
Stakeholder :
CO3-PO8 Tata Steel Ethical Policy Minute Paper and Muddiest Point
Read Tata Steel Ethical Policy and write Minute Paper and Muddiest Point
Minute Paper Muddiest Point Any Other
Assessed By Assessment: /3
Stakeholder :
CO4-PO8 AWS: QC 1 2007 Code of Ethics Paraphrasing
Read AWS: QC 1 2007 Code of Ethics
11. Code of Ethics, Rules of Conduct, and Practice
Preamble. In order to safeguard the health and well being of the public and to maintain integrity and high standards of skills, practice, and conduct in the occupation of welding inspection, the American Welding Society SCWIs, CWIs, and CAWIs shall be cognizant of the following principles and the scope to which they apply, with the understanding that any unauthorized practice is subject to the Committee’s review and may result in suspension, reprimand, or revocation of certification.
11.1 Integrity. The SCWI, CWI, and CAWI shall act with complete integrity in professional matters and be forthright and candid to their employer, the regulator or employer’s customer, and with the Committee or its representatives, on matters pertaining to this standard.
11.2 Responsibility to the Public. The SCWI, CWI, and CAWI shall act to preserve the health and well 9
being of the public by performing duties required of welding inspection in a conscientious and impartial manner to the full extent of the inspector(s) moral and civic responsibility and qualification. Accordingly, the SCWI, CWI, and CAWI shall:
11.2.1 Undertake and perform assignments only when qualified by training, experience, and capability.
11.2.2 Present credentials upon request to persons authorized to examine them. 11.2.3 Neither falsely represent current status nor seek
to misrepresent the certification level (SCWI/CWI/ CAWI) by modification of certification documents or false verbal or written testimony of current level or status. 11.2.4 Be completely objective, thorough, and factual in any written report, statement, or testimony of the work and include all relevant or pertinent testimony in such communiqués or testimonials. 11.2.5 Sign only for work that the inspector has inspected, or for work over which the inspector has personal knowledge through direct supervision.
11.2.6 Neither associate with nor knowingly participate in a fraudulent or dishonest venture or activity.
11.3 Public Statements
11.3.1 The SCWI, CWI, or CAWI shall issue no statements, criticisms or arguments on weld inspection matters connected with public policy which were inspired or paid for by an interested party, or parties, without first identifying the party, the speaker, and disclosing any possible financial interest.
11.3.2 The SCWI, CWI, or CAWI shall publicly express no opinion on welding inspection subjects unless it is founded upon knowledge of the facts in issue, upon a background of technical competence pertinent to the subject, and upon honest conviction of the accuracy and propriety of the statement.
11.4 Conflict of Interest
11.4.1 The SCWI, CWI, or CAWI shall avoid a conflict of interest with the employer or client and shall disclose any business association, or circumstance that might be so considered.
11.4.2 The SCWI, CWI, or CAWI shall not accept compensation, financial or otherwise, from more than one party for services on the same project, or for services pertaining to the same project, unless the circumstances are fully disclosed to all interested parties or their authorized agents.
11.4.3 The SCWI, CWI, or CAWI shall not solicit or accept gratuities, directly or indirectly, from any party, or parties, dealing with the client or employer in connection with the SCWI’s, CWI’s, and CAWI’s work. 11.4.4 The SCWI, CWI, or CAWI shall, while serving in the capacity of an elected, retained, or employed public official, neither inspect, review, nor approve work in the capacity of SCWI, CWI, or CAWI on projects also subject to the inspector’s administrative jurisdiction as a public official, unless this practice is expressly dictated by a job description and/or specification and all affected parties to the action are in agreement.
11.5 Solicitation of Employment
11.5.1 The SCWI, CWI, or CAWI shall neither pay, solicit, nor offer, directly or indirectly, any bribe or commission for professional employment with the exception
Answer Following
1) Write long of short terms used in above paraphrasing
2) Describe usefulness of these code of ethics in your own words
Assessed By Assessment: /3
10
Stakeholder :
CO5-PO8 Code of Conduct in Kirloskar Minute Paper and Muddiest Point
Read code of conduct in Kirloskar and write Minute Paper and Muddiest Point
Minute Paper Muddiest Point Any Other
Assessed By Assessment: /3
Stakeholder :
CO6-PO8 Code of Conduct in Sandvik Minute Paper and Muddiest Point
Read code of conduct in Sandvik and write Minute Paper and Muddiest Point
Minute Paper Muddiest Point Any Other
Assessed By Assessment: /3
Stakeholder :
CO7-PO8 KMT Grinding Code of Conduct Website Minute Paper and Muddiest Point
Read code of conduct in Sandvik and write Minute Paper and Muddiest Point
Minute Paper Muddiest Point Any Other
Assessed By Assessment: /3
Stakeholder :
CO8-PO8 Timely Reporting Standardized Test
1) Write Biometric format of attendance sheet of employees
2) Evaluate Machine Loading Sheet of Two Companies
Assessed By Assessment: /3
11
PO9: Individual and Team Work
Function effectively as an individual, and as a member of leader in diverse teams, and in multidisciplinary settings Stakeholder :
CO1-PO9 Gauge R & R Empty Outline
1) Softwares used for Gauge R & R
a) b) c)
2) Gauge R & R methods
a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO2-PO9 Casting Operations Empty Outline
During Industrial Visit at Shembekar Foundry
1) How many operators are required to load cupola
a) b) c)
2) How many operators are required to create a mould
a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO3-PO9 Formability Analysis Empty Outline
1) How many operators are required to carry out Ericson cupping test
a) b) c)
2) List forming applications where team work is required
a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO4-PO9 Welding Team Work Empty Outline
1) Organizing structure of Welding organization
2) List tasks the project leader will do in any welding
a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO5-PO9 Lathe Operations Empty Outline
1) How many operators are required to carry out turning job
2) List team work tasks required to be carried out for maintenance of lathe
a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO6-PO9 Gear Milling Operations Standardized Test
Draw Men type flow process chart for gear milling operations indicating requirements of individual and team working
Assessed By Assessment: /3
12
Stakeholder :
CO7-PO9 Buffing Operations Standardized Test
Draw a concurrent engineering chart for Buffing Operations indicating Cross Functional Team
Assessed By Assessment: /3
Stakeholder :
CO8-PO9 Men Management, Work Allocation Empty Outline
Enlist Men Management methods
Select Skill rating and job allocation methods for different Machine Tools
a) Lathe b) Milling c) Drilling d) Grinding
Assessed By Assessment: /3
PO10.Communication:
Communicate effectively on complex engineering activities with the engineering community and with society at large, such as, being able to comprehend and write effective reports and design documentation, make effective presentations, and give and receive clear instructions.
Stakeholder :
CO1-PO10 Profit and Loss Statement List
List “health of an organization Indicators” from Profit and Loss Statement
1) Financial
2) Growth
3) Employment
4) Business diversification possibilities
Assessed By Assessment: /3
Stakeholder :
CO2-PO10 Casting Inspection Reports Standardized Test
Analyze following Cause and Effect Diagram for investment casting
Assessed By Assessment: /3
13
Stakeholder :
CO3-PO10 Forming Limit Diagram Standardized Test
Identify material for Drinking Glass in 3 star hotel, if metallic glasses are preferred
Assessed By Assessment: /3
Stakeholder :
CO4-PO10 Weld Inspection Report Focused Listing
What changes you will suggest in following Magnetic Particle
Test Report for welding
Assessed By Assessment: /3
14
Stakeholder :
CO5-PO10 Lathe Maintenance Checklist Chain Notes
Draw Chain list of activities to be done during headstock overhaul
Assessed By Assessment: /3
Stakeholder :
CO6-PO10 Drill Bit Selection Guide Empty Outline 1) Justify use of Drill Bit Selection Guide a) b) 2) List possible changes that you will suggest in it a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO7-PO10 Grinding Wheel Coding Empty Outline
1) Select method of Grinding Wheel Coding for having requirement less than 2 µm flatness a) b) 2) Enlist types of coding for miscellaneous operations a) b) c)
Assessed By Assessment: /3
Stakeholder :
CO8-PO10 Reporting with Cross Function Department Empty Outline
1) Communication channels to interact with Design Department from Production Department a) b) 2) Types of Reports required from Design Department a) b) c)
3) Types of Reports to be submitted to Inspection Department
a) b) c)
Assessed By Assessment: /3
15
PO11.Project management and finance:
Demonstrate knowledge and understanding of the engineering and management principles and apply these to one’s own work, as a member and leader in a team, to manage projects and in multidisciplinary environments.
Stakeholder :
CO1-PO11 Indexed in BSE List
1) List various benefits of getting a company list in BSE, NSE
Rating:
Finances:
Shareholders Benefit:
Assessed By Assessment: /3
Stakeholder :
CO2-PO11 Casting Projects Memory Matrix
Finances Required to Build a Casting Company
Cost in ` Green Sand Casting Die Casting Investment Casting
Material Cost
Labour Cost
Infrastructural Cost
Equipment Cost
Transportation Cost
Total Cost
Assessed By Assessment: /3
Stakeholder :
CO3-PO11 Research Projects in Formability Memory Matrix
Finances required to set up Formability Test Lab
Cost in ` Green Sand Casting Die Casting Investment Casting
Material Cost
Labour Cost
Infrastructural Cost
Equipment Cost
Transportation Cost
Total Cost
Assessed By Assessment: /3
Stakeholder :
CO4-PO11 Cost of Welding Electrodes Memory Matrix
Cost of Welding Electrodes
Types of Welding Arc Welding Laser Welding Gun Plasma Arc Gun
Cost in `
Assessed By Assessment: /3
Stakeholder :
CO5-PO11 Finances by NABARD One Sentence Summary
Why:
HOW:
What:
Where:
Assessed By Assessment: /3
16
Stakeholder :
CO6-PO11 Tool Cost Memory Matrix
Cost of Drilling and Milling Tools
Types of Welding Face Milling Counterboring Countersinking
Cost in `
Assessed By Assessment: /3
Stakeholder :
CO7-PO11 Grinding Time Calculations Minute Paper and Muddiest Point
Read NPTEL notes regarding Grinding Time Calculations and answer following
Minute Paper Muddiest Point Any Other
Formulae:
Units:
Assessed By Assessment: /3
Stakeholder :
CO8-PO11 Delays, Machine Breakdowns, Productivity Minute Paper and Muddiest Point
Calculations
Read NPTEL notes regarding Grinding Time Calculations and answer following
Minute Paper Muddiest Point Any Other
Formulae:
Units:
Assessed By Assessment: /3
PO12.Life-long learning: Recognize the need for, and have the preparation and ability to engage in independent and life-long learning in the broadest context of technological change.
Stakeholder :
CO1-PO12 IIT Bombay M.Tech Course Chain Notes
1) Draw Chain list of activities to be done for seeking admission at IIT Bombay M.Tech Course or ME/MS Course in the institution of your liking Your Choice: _________
2) In view of Above draw chain lines of subjects to be strengthened in present curriculum
Assessed By Assessment: /3
17
Stakeholder :
CO2-PO12 Future Development in Foundry List
Contact Alumni 2012 pass out working in and list following
1) Future Scope in Foundry
2) Technological Changes you observed in Company
3) Expected Change of Technology in next 3 years
Assessed By Assessment: /3
Stakeholder :
CO3-PO12 Research in Rolling List
Connect with any one Industrial Expert in Rolling Industry and list following
1) Research in Rolling
2) Cutting Edge Technologies requirement in Rolling
3) Newer Rolling Mills for higher angle of Bite
Assessed By Assessment: /3
Stakeholder :
CO4-PO12 Newer Trends in Weld Shielding Industry Expert Lecture
Attend Industry Expert Lecture VB Tamboli, Ex-Ador Welding on and answer following 1) Why weld Shielding is required
2) How to measure HAZ
3) Newer Shielding Methods that can be invented
Assessed By Assessment: /3
18
Stakeholder :
CO5-PO12 Newer Cutting Tools like PCBN Pro-Con Grid
Description PCBN Pro PCBN Con
Applications
Material to be Cut
Cost
Save Time
Production Rate
Production Time
Assessed By Assessment: /3
Stakeholder :
CO6-PO12 Drilling Inserts List
Contact Alumni and list following (Proof to be attached herewith)
1) Types of Drilling Inserts
2) Ease of Operations
3) Savings Resulted
Assessed By Assessment: /3
Stakeholder :
CO7-PO12 Research Honing List
Find out research paper in Elsevier, Springerlink and find out (Attach copy of Paper)
1) Technological Advancements in Honing
2) Ease of Operations
3) Savings Resulted
Assessed By Assessment: /3
Stakeholder :
CO8-PO12 MIS Preparations and Updations Standardized Test
Draw MIS GUI for any MIS Software
CO8-PO12 MIS Preparations and Updations Chain Notes
Prepare Chain notes for History of Versions of above software
Assessed By Assessment: /3
19
D Y Patil College of Engineering, Akurdi, Pune
NBA
Academic Activity: CO-PO Term Mapping Sheet: Indirect Attainment (PO5-PO12)
Time of Activity: Department: Name of Faculty: Activity Report
CO Related PO Terminologies
No
Equipments/Processes
5 6 7 8 9 10 11 12
. (Modern (Society) (Envr & Sus) (Ethics) (Ind Team) (Commu) (Proj, (Life Long,
) Fin) Tech)
1 Manufacturing Processes Focussed Focused Application Standardize Empty List List List
Listing Listing Cards d Test Outline
2 Casting Empty Memory Memory Minute Empty Standardize Memory List
Outline Matrix Matrix Paper Outline d Test Matrix
3 Forming Pro-Con Memory Memory Minute Empty Standardize Memory Industry
List Matrix Matrix Paper Outline d Test Matrix Expert L
4 Welding Minute Memory One Paraphrasin Empty Focussed Memory Pro-Con Grid
Paper Matrix Sentence S g Outline Listing Matrix
5 Lathe List Focussed One Minute Empty Chain Listing One List
Listing Sentence S Paper Outline Sentenc
e
6 Milling & Drilling List One Punctuation Minute Standardize Empty Memory List
Sentence S Pauses Paper d Test Outline Matrix
7 Grinding One Chain Notes One Minute Standardize Empty Minute Standardize
Sentence Sentence S Paper d Test Outline Paper d Test
Summary
8 Performance of Focussed Standardize Standardize Standardize Empty Empty Minute Chain Notes
Machines/Equipments/Me Listing d Test d Test d Test Outline Outline Paper
n
Name and Signature of Faculty:
20
D Y Patil College of Engineering, Akurdi, Pune
NBA
Academic Activity: CO-PO Term Mapping Sheet: Indirect Attainment (PO5-PO12)
Name of Student: Department: Name of Faculty: Activity Report
CO No. Related PO Terminologies
Equipments/Processes
5 6 7 8 9 10 11 12
(Modern) (Society) (Envr & (Ethics) (Ind Team) (Commu) (Proj, Fin) (Life Long,
Sus) Tech)
1 Manufacturing Processes
2 Casting
3 Forming
4 Welding
5 Lathe
6 Milling & Drilling
7 Grinding
8 Performance of
Machines/Equipments/Men
Enter Values: 3-High, 2- Moderate, 1-Low
Name and Signature of Faculty:
21
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