D Y Patil College of Engineering, Akurdi, Pune Academic ...Lathe Retrofitting Enterprise EHS Sandvik...

D Y Patil College of Engineering, Akurdi, Pune

NBA Academic Activity: CO-PO Term Mapping Sheet (PO5-PO12)

Time of Activity: 2017 Sem I Department: Production Name of Faculty: Activity Report

CO Related PO Terminologies

No.

Equipments

5 6 7 8 9 10 11 12

/Processes (Modern) (Society) (Envr & Sus) (Ethics) (Ind,Team) (Commu) (Proj, Fin) (Life Long, Tech)

1 Manufacturing SAP Safety Carbon Business Ethics Gauge Profit and Loss Indexed in IIT Bombay

Processes Manual Emission R & R Statement BSE M.Tech Course

2 Casting Mould flow IFC Safety IFC Envrn Tenza Casting Pdf Casting Casting Casting Future

in NX Guidelines Guidelines operations Inspection Projects Development in

Reports Foundry

3 Forming Formability IFC Steel Mill IFC Envrn Steel Tata Steel Ethical Formability Forming Limit Research Research in

Analysis in Guidelines Mill Guidelines Policy Analysis Diagram projects in Rolling

NX Formability

4 Welding NX Tips & IS 818:1968 Procedia AWS: QC 1 2007 Welding Weld Inspection Cost of Newer Trends in

Triks: Paper Env and Code of Ethics Team Work Report Welding weld Shielding

Welding Sustainability Electrodes

assistant

5 Lathe Retrofitting Enterprise EHS Sandvik Code of Conduct Lathe Maintenance Finances by Newer Cutting

Kits 1330 Safety in Kirloskar operations Checklist NABARD Tools like PCBN

Manual

6 Milling & Sandvik IAPA Safety IAPA Envrn Code of Conduct Gear Milling Drill Bit Tool Cost Drilling Inserts

Drilling CoroMill & Assessment Assessment in Sandvik Operations Selection Guide

CoroDrill

7 Grinding ECH- Inspection MQL Grinding KMT Grinding Buffing Grinding Wheel Grinding Time Research in

Procedia Checklist code of conduct Operations coding Calculations Honing

IAPA website

8 Performance of CAPP Zero Energy Timely Reporting, Men Reporting with Delays, MIS Preparations

Machines/Equip Accidents, Efficiency Handover and Management Cross Functional Machine and Updations

ments/Men Safe working Calculations Takeover t, Work Department Breakdowns,

practices Procedures Allocation Productivity

Calculation

Name and Signature of Faculty: IFC: International Finance Corporation IAPA: INDUSTRIAL ACCIDENT PREVENTION ASSOCIATION EHS – Environmental Health and Safety MQL: Minimal Quantity Lubrication

2

https://www.youtube.com/watch?v=nALMXfwtsFk




PO5: Modern tool usage

Create, select, and apply appropriate techniques, resources, and modern engineering and IT tools including prediction and modeling to complex engineering activities with an understanding of the limitations. Stakeholder :

CO1-PO5 Learning Parameter: SAP Focussed Listing (Indirect Attainment Tool)

1. Long form of SAP

2. SAP Applications

3. Different Modules of SAP

4. Most Suitable Module for

MP Subject

Assessed By Assessment: /3

Stakeholder :

CO2-PO5 Mould Flow in NX Empty Outline

1. Parameters Affecting Mould Flow in NX

a)

b)

c)

2. Software Capabilities of NX

a)

b)

c)

3. Steps in Mould Flow Analysis in NX

a)

b)

c)


Stakeholder :

CO3-PO5 Formability Analysis in NX Pro-Con List

Sr.No. Pro Con

1.

2.

3.

4.

5.


Stakeholder :

CO4-PO5 NX Trips and Tricks: Welding Assistant Minute Paper and Muddiest Point

Watch the Video on You Tube and Write Following

Minute Paper Muddiest Point Any other


3

Stakeholder :

CO5-PO5 Retrofitting Kits List

Write Specifications of Retrofitting Kits for Lathe Machine

1) Controller

2) Servos

3) Displays 4) Cost

5) Taxation


Stakeholder :

CO6-PO5 Sandvik CoroMill and CoroDrill List

Write Specifications of CoroMill and CoroDrill

1) Speed

2) Feed

3) DOC

4) Other Technical Information

5) Cost

6) Taxation


Stakeholder :

CO7-PO5 ECH – Procedia One Sentence Summary Read Procedia Research Paper P.S. Rao*, P.K. Jain, D.K. Dwivedi, “Electro Chemical Honing (ECH) of External Cylindrical Surfaces of Titanium Alloys”, Procedia Engineering 100 ( 2015 ) 936 – 945 and answer following Findings reported in Research Paper:

Future Scope Enlisted in Paper:


Stakeholder :

CO8-PO5 Learning Parameter: CAPP Focussed Listing

1. Long form of CAPP

2. CAPP Applications

3. Types of CAPP


4

PO6: The engineer and society

Apply reasoning informed by the contextual knowledge to assess societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional engineering practice

Stakeholder :

CO1-PO6 Safety Manual Focussed Listing

Read Safety Manual of Machine/Equipment and write silent features of it


Stakeholder :

CO2-PO6 IFC Safety Guidelines Memory Matrix

Sr. No. Items Raw Material Melting Moulding Casting Shop Finishing

Storage Shop Shop Shop

1. Health Issues in

Foundry

2. Safety Issues in

Foundry


Stakeholder :

CO3-PO6 IFC Steel Mill Guidelines Memory Matrix

Sr. No. Items Description

1. Health Issues in Steel Mill

2. Safety Issues in Steel Mill


Stakeholder :

CO4-PO6 IS818:1968 Memory Matrix

Perception Check: Why IS 818:1968 is valuable


5

Stakeholder :

CO5-PO6 Safety Manual for Enterprise 1330 Focussed Listing

Write Safety Instructions for using lathe Machine


Stakeholder :

CO6-PO6 IAPA Safety Assessment One Sentence Summary

Select IAPA safety terms used in Machining


Stakeholder :

CO7-PO6 Inspection Checklist IAPA Chain Notes

Create Inspection Checklist after reading IAPA documents


Stakeholder :

CO8-PO6 Zero Accidents, Safe Working Practices Standardized Test

Create Slogans to be displayed for

Don’ts for Zero Accidents Do’s for Safe Working Practices


6

PO7: Environment and sustainability

Understand the impact of the professional engineering solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable development.

Stakeholder :

CO1-PO7 Carbon Emission Application Cards

Applications: List knowledge and skills you have learned through understanding of Carbon Emission

Knowledge or Skill Applications e.g. Calculations, formula etc


Stakeholder :

CO2-PO7 IFC Envrn Guidelines Memory Matrix

Sr. No. Items Raw Material Melting Moulding Casting Shop Finishing

Storage Shop Shop Shop

1. Environmental Issues

2. Sustainability Issues


Stakeholder :

CO3-PO7 IFC Steel Mill Envrn Memory Matrix

Guidelines

Sr. No. Items Description

1. Environmental Issues in

Steel Mill

2. Sustainability Issues in Steel

Mill


7

Stakeholder :

CO4-PO7 Welding – Procedia One Sentence Summary

Read Procedia Research Paper, Gunther Sproesser, et al, “Sustainable welding process selection based on weight space partitions” Procedia CIRP 40 ( 2016 ) 127 – 132 Sustainability Issues reported in Research Paper:

Future Scope Enlisted in Paper:


Stakeholder :

CO5-PO7 EHS Sandvik One Sentence Summary

Read EHS policies in Sandvik and answer following

Environmental related instructions followed in workplaces and employees


Stakeholder :

CO6-PO7 IAPA Environment Assessment Punctuation Pauses

IAPA Envrn Assessment applies to Milling and Drilling. HOW?


Stakeholder :

CO7-PO7 MQL in Grinding One Sentence Summary

About MQL

1) What is MQL -

2) Why MQL -

3) HOW MQL -

4) Where MQL - 5) When MQL -


Stakeholder :

CO8-PO7 Energy Efficiency Calculations Standardized Test A designer has a ½ hp motor (373 W) that is 70% efficient. If this motor were to be run 8 hours a day, 7 days a week at a standardized MSEB rate, calculate annual operating cost.


8

PO8: Ethics

Apply ethical principles and commit to professional ethics and responsibilities and norms of the engineering practice. Stakeholder :

CO1-PO8 Business Ethics Standardized Test

Draw a Block Diagram explaining Business Ethics followed in Any Manufacturing Organization

Name of Organization:


Stakeholder :

CO2-PO8 Tenza Casting PDF Minute Paper and Muddiest Point

Read Tenza Casting Code of Ethics and write Minute Paper and Muddiest Point

Minute Paper Muddiest Point Any Other


Stakeholder :

CO3-PO8 Tata Steel Ethical Policy Minute Paper and Muddiest Point

Read Tata Steel Ethical Policy and write Minute Paper and Muddiest Point



Stakeholder :

CO4-PO8 AWS: QC 1 2007 Code of Ethics Paraphrasing

Read AWS: QC 1 2007 Code of Ethics

11. Code of Ethics, Rules of Conduct, and Practice

Preamble. In order to safeguard the health and well being of the public and to maintain integrity and high standards of skills, practice, and conduct in the occupation of welding inspection, the American Welding Society SCWIs, CWIs, and CAWIs shall be cognizant of the following principles and the scope to which they apply, with the understanding that any unauthorized practice is subject to the Committee’s review and may result in suspension, reprimand, or revocation of certification.

11.1 Integrity. The SCWI, CWI, and CAWI shall act with complete integrity in professional matters and be forthright and candid to their employer, the regulator or employer’s customer, and with the Committee or its representatives, on matters pertaining to this standard.

11.2 Responsibility to the Public. The SCWI, CWI, and CAWI shall act to preserve the health and well 9

being of the public by performing duties required of welding inspection in a conscientious and impartial manner to the full extent of the inspector(s) moral and civic responsibility and qualification. Accordingly, the SCWI, CWI, and CAWI shall:

11.2.1 Undertake and perform assignments only when qualified by training, experience, and capability.

11.2.2 Present credentials upon request to persons authorized to examine them. 11.2.3 Neither falsely represent current status nor seek

to misrepresent the certification level (SCWI/CWI/ CAWI) by modification of certification documents or false verbal or written testimony of current level or status. 11.2.4 Be completely objective, thorough, and factual in any written report, statement, or testimony of the work and include all relevant or pertinent testimony in such communiqués or testimonials. 11.2.5 Sign only for work that the inspector has inspected, or for work over which the inspector has personal knowledge through direct supervision.

11.2.6 Neither associate with nor knowingly participate in a fraudulent or dishonest venture or activity.

11.3 Public Statements

11.3.1 The SCWI, CWI, or CAWI shall issue no statements, criticisms or arguments on weld inspection matters connected with public policy which were inspired or paid for by an interested party, or parties, without first identifying the party, the speaker, and disclosing any possible financial interest.

11.3.2 The SCWI, CWI, or CAWI shall publicly express no opinion on welding inspection subjects unless it is founded upon knowledge of the facts in issue, upon a background of technical competence pertinent to the subject, and upon honest conviction of the accuracy and propriety of the statement.

11.4 Conflict of Interest

11.4.1 The SCWI, CWI, or CAWI shall avoid a conflict of interest with the employer or client and shall disclose any business association, or circumstance that might be so considered.

11.4.2 The SCWI, CWI, or CAWI shall not accept compensation, financial or otherwise, from more than one party for services on the same project, or for services pertaining to the same project, unless the circumstances are fully disclosed to all interested parties or their authorized agents.

11.4.3 The SCWI, CWI, or CAWI shall not solicit or accept gratuities, directly or indirectly, from any party, or parties, dealing with the client or employer in connection with the SCWI’s, CWI’s, and CAWI’s work. 11.4.4 The SCWI, CWI, or CAWI shall, while serving in the capacity of an elected, retained, or employed public official, neither inspect, review, nor approve work in the capacity of SCWI, CWI, or CAWI on projects also subject to the inspector’s administrative jurisdiction as a public official, unless this practice is expressly dictated by a job description and/or specification and all affected parties to the action are in agreement.

11.5 Solicitation of Employment

11.5.1 The SCWI, CWI, or CAWI shall neither pay, solicit, nor offer, directly or indirectly, any bribe or commission for professional employment with the exception

Answer Following

1) Write long of short terms used in above paraphrasing

2) Describe usefulness of these code of ethics in your own words


10

Stakeholder :

CO5-PO8 Code of Conduct in Kirloskar Minute Paper and Muddiest Point

Read code of conduct in Kirloskar and write Minute Paper and Muddiest Point



Stakeholder :

CO6-PO8 Code of Conduct in Sandvik Minute Paper and Muddiest Point

Read code of conduct in Sandvik and write Minute Paper and Muddiest Point



Stakeholder :

CO7-PO8 KMT Grinding Code of Conduct Website Minute Paper and Muddiest Point

Read code of conduct in Sandvik and write Minute Paper and Muddiest Point



Stakeholder :

CO8-PO8 Timely Reporting Standardized Test

1) Write Biometric format of attendance sheet of employees

2) Evaluate Machine Loading Sheet of Two Companies


11

PO9: Individual and Team Work

Function effectively as an individual, and as a member of leader in diverse teams, and in multidisciplinary settings Stakeholder :

CO1-PO9 Gauge R & R Empty Outline

1) Softwares used for Gauge R & R

a) b) c)

2) Gauge R & R methods

a) b) c)


Stakeholder :

CO2-PO9 Casting Operations Empty Outline

During Industrial Visit at Shembekar Foundry

1) How many operators are required to load cupola

a) b) c)

2) How many operators are required to create a mould

a) b) c)


Stakeholder :

CO3-PO9 Formability Analysis Empty Outline

1) How many operators are required to carry out Ericson cupping test

a) b) c)

2) List forming applications where team work is required

a) b) c)


Stakeholder :

CO4-PO9 Welding Team Work Empty Outline

1) Organizing structure of Welding organization

2) List tasks the project leader will do in any welding

a) b) c)


Stakeholder :

CO5-PO9 Lathe Operations Empty Outline

1) How many operators are required to carry out turning job

2) List team work tasks required to be carried out for maintenance of lathe

a) b) c)


Stakeholder :

CO6-PO9 Gear Milling Operations Standardized Test

Draw Men type flow process chart for gear milling operations indicating requirements of individual and team working


12

Stakeholder :

CO7-PO9 Buffing Operations Standardized Test

Draw a concurrent engineering chart for Buffing Operations indicating Cross Functional Team


Stakeholder :

CO8-PO9 Men Management, Work Allocation Empty Outline

Enlist Men Management methods

Select Skill rating and job allocation methods for different Machine Tools

a) Lathe b) Milling c) Drilling d) Grinding


PO10.Communication:

Communicate effectively on complex engineering activities with the engineering community and with society at large, such as, being able to comprehend and write effective reports and design documentation, make effective presentations, and give and receive clear instructions.

Stakeholder :

CO1-PO10 Profit and Loss Statement List

List “health of an organization Indicators” from Profit and Loss Statement

1) Financial

2) Growth

3) Employment

4) Business diversification possibilities


Stakeholder :

CO2-PO10 Casting Inspection Reports Standardized Test

Analyze following Cause and Effect Diagram for investment casting


13

Stakeholder :

CO3-PO10 Forming Limit Diagram Standardized Test

Identify material for Drinking Glass in 3 star hotel, if metallic glasses are preferred


Stakeholder :

CO4-PO10 Weld Inspection Report Focused Listing

What changes you will suggest in following Magnetic Particle

Test Report for welding


14

Stakeholder :

CO5-PO10 Lathe Maintenance Checklist Chain Notes

Draw Chain list of activities to be done during headstock overhaul


Stakeholder :

CO6-PO10 Drill Bit Selection Guide Empty Outline 1) Justify use of Drill Bit Selection Guide a) b) 2) List possible changes that you will suggest in it a) b) c)


Stakeholder :

CO7-PO10 Grinding Wheel Coding Empty Outline

1) Select method of Grinding Wheel Coding for having requirement less than 2 µm flatness a) b) 2) Enlist types of coding for miscellaneous operations a) b) c)


Stakeholder :

CO8-PO10 Reporting with Cross Function Department Empty Outline

1) Communication channels to interact with Design Department from Production Department a) b) 2) Types of Reports required from Design Department a) b) c)

3) Types of Reports to be submitted to Inspection Department

a) b) c)


15

PO11.Project management and finance:

Demonstrate knowledge and understanding of the engineering and management principles and apply these to one’s own work, as a member and leader in a team, to manage projects and in multidisciplinary environments.

Stakeholder :

CO1-PO11 Indexed in BSE List

1) List various benefits of getting a company list in BSE, NSE

Rating:

Finances:

Shareholders Benefit:


Stakeholder :

CO2-PO11 Casting Projects Memory Matrix

Finances Required to Build a Casting Company

Cost in ` Green Sand Casting Die Casting Investment Casting

Material Cost

Labour Cost

Infrastructural Cost

Equipment Cost

Transportation Cost

Total Cost


Stakeholder :

CO3-PO11 Research Projects in Formability Memory Matrix

Finances required to set up Formability Test Lab

Cost in ` Green Sand Casting Die Casting Investment Casting

Material Cost

Labour Cost

Infrastructural Cost

Equipment Cost

Transportation Cost

Total Cost


Stakeholder :

CO4-PO11 Cost of Welding Electrodes Memory Matrix

Cost of Welding Electrodes

Types of Welding Arc Welding Laser Welding Gun Plasma Arc Gun

Cost in `


Stakeholder :

CO5-PO11 Finances by NABARD One Sentence Summary

Why:

HOW:

What:

Where:


16

Stakeholder :

CO6-PO11 Tool Cost Memory Matrix

Cost of Drilling and Milling Tools

Types of Welding Face Milling Counterboring Countersinking

Cost in `


Stakeholder :

CO7-PO11 Grinding Time Calculations Minute Paper and Muddiest Point

Read NPTEL notes regarding Grinding Time Calculations and answer following


Formulae:

Units:


Stakeholder :

CO8-PO11 Delays, Machine Breakdowns, Productivity Minute Paper and Muddiest Point

Calculations

Read NPTEL notes regarding Grinding Time Calculations and answer following


Formulae:

Units:


PO12.Life-long learning: Recognize the need for, and have the preparation and ability to engage in independent and life-long learning in the broadest context of technological change.

Stakeholder :

CO1-PO12 IIT Bombay M.Tech Course Chain Notes

1) Draw Chain list of activities to be done for seeking admission at IIT Bombay M.Tech Course or ME/MS Course in the institution of your liking Your Choice: _________

2) In view of Above draw chain lines of subjects to be strengthened in present curriculum


17

Stakeholder :

CO2-PO12 Future Development in Foundry List

Contact Alumni 2012 pass out working in and list following

1) Future Scope in Foundry

2) Technological Changes you observed in Company

3) Expected Change of Technology in next 3 years


Stakeholder :

CO3-PO12 Research in Rolling List

Connect with any one Industrial Expert in Rolling Industry and list following

1) Research in Rolling

2) Cutting Edge Technologies requirement in Rolling

3) Newer Rolling Mills for higher angle of Bite


Stakeholder :

CO4-PO12 Newer Trends in Weld Shielding Industry Expert Lecture

Attend Industry Expert Lecture VB Tamboli, Ex-Ador Welding on and answer following 1) Why weld Shielding is required

2) How to measure HAZ

3) Newer Shielding Methods that can be invented


18

Stakeholder :

CO5-PO12 Newer Cutting Tools like PCBN Pro-Con Grid

Description PCBN Pro PCBN Con

Applications

Material to be Cut

Cost

Save Time

Production Rate

Production Time


Stakeholder :

CO6-PO12 Drilling Inserts List

Contact Alumni and list following (Proof to be attached herewith)

1) Types of Drilling Inserts

2) Ease of Operations

3) Savings Resulted


Stakeholder :

CO7-PO12 Research Honing List

Find out research paper in Elsevier, Springerlink and find out (Attach copy of Paper)

1) Technological Advancements in Honing

2) Ease of Operations

3) Savings Resulted


Stakeholder :

CO8-PO12 MIS Preparations and Updations Standardized Test

Draw MIS GUI for any MIS Software

CO8-PO12 MIS Preparations and Updations Chain Notes

Prepare Chain notes for History of Versions of above software


19


NBA

Academic Activity: CO-PO Term Mapping Sheet: Indirect Attainment (PO5-PO12)

Time of Activity: Department: Name of Faculty: Activity Report

CO Related PO Terminologies

No

Equipments/Processes

5 6 7 8 9 10 11 12

. (Modern (Society) (Envr & Sus) (Ethics) (Ind Team) (Commu) (Proj, (Life Long,

) Fin) Tech)

1 Manufacturing Processes Focussed Focused Application Standardize Empty List List List

Listing Listing Cards d Test Outline

2 Casting Empty Memory Memory Minute Empty Standardize Memory List

Outline Matrix Matrix Paper Outline d Test Matrix

3 Forming Pro-Con Memory Memory Minute Empty Standardize Memory Industry

List Matrix Matrix Paper Outline d Test Matrix Expert L

4 Welding Minute Memory One Paraphrasin Empty Focussed Memory Pro-Con Grid

Paper Matrix Sentence S g Outline Listing Matrix

5 Lathe List Focussed One Minute Empty Chain Listing One List

Listing Sentence S Paper Outline Sentenc

e

6 Milling & Drilling List One Punctuation Minute Standardize Empty Memory List

Sentence S Pauses Paper d Test Outline Matrix

7 Grinding One Chain Notes One Minute Standardize Empty Minute Standardize

Sentence Sentence S Paper d Test Outline Paper d Test

Summary

8 Performance of Focussed Standardize Standardize Standardize Empty Empty Minute Chain Notes

Machines/Equipments/Me Listing d Test d Test d Test Outline Outline Paper

n

Name and Signature of Faculty:

20


NBA

Academic Activity: CO-PO Term Mapping Sheet: Indirect Attainment (PO5-PO12)

Name of Student: Department: Name of Faculty: Activity Report

CO No. Related PO Terminologies

Equipments/Processes

5 6 7 8 9 10 11 12

(Modern) (Society) (Envr & (Ethics) (Ind Team) (Commu) (Proj, Fin) (Life Long,

Sus) Tech)

1 Manufacturing Processes

2 Casting

3 Forming

4 Welding

5 Lathe

6 Milling & Drilling

7 Grinding

8 Performance of

Machines/Equipments/Men

Enter Values: 3-High, 2- Moderate, 1-Low

Name and Signature of Faculty:

21

D Y Patil College of Engineering, Akurdi, Pune Academic ...Lathe Retrofitting Enterprise EHS Sandvik...

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