i
CONTENTS
S. NO. PARTICULAR PAGE NO.
1. FORM –I/APPENDIX -I 1-20
2. PRE-FEASIBILITY REPORT
ii
FORM – I/APPENDIX -I
S. NO. PARTICULAR PAGE NO.
(I) BASIC INFORMATION 1
(II) ACTIVITY 5
(III) ENVIRONMENTAL SENSITIVITY 18
(IV) PROPOSED TERMS OF REFERENCE 19
(V) UNDERTAKING 20
ANNEXURES
S. NO. ANNEXURES
1a
ENVIRONMENT CLEARANCE LETTER ISSUED BY MOEF, NEW DELHI DATED
07.03.2011
1b
AMENDED ENVIRONMENT CLEARANCE LETTER ISSUED BY MOEF, NEW
DELHI DATED 01.06.2011
2 CONSENT TO ESTABLISH ISSUED FOR CEMENT PLANT, CPP & WHRB
3 KHASRA DETAILS
4 CGWA APPROVAL LETTER
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 1 J.M. EnviroNetPvt. Ltd.
APPENDIX - I
(See paragraph – 6)
FORM – 1
(I) Basic Information
S.
No.
Item Details
1. Name of the project/s Proposed Expansion of Integrated Cement Plant: Clinker from 3.0
to 4.8 Million TPA, Cement 5.2 Million TPA, 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive thermal Power plant along
with Synthetic Gypsum unit of 65 TPH and 1000 KVA DG Setsby
M/s Shree Cement Ltd ( Unit – Shree Raipur Cement)
2. S. No. in the schedule As per EIA Notification dated 14th Sept. 2006 as amended on 1st
December, 2009, this project falls under S. No. 3 (Material
Production), Project or Activity ‘3 (b)’ Cement Production
3. Proposed capacity/ area/
length / tonnage to be handled/
command area/ lease area/
number of wells to be drilled
Unit Existing EC
Granted
Capacity
Proposed
Additional
Capacity
Total
Capacity
after
Expansion
Clinker
Production
(M TPA)
2 X 1.5 = 3.0
2 X 0.9 = 1.8
4.8
Cement
Production
(M TPA)
2 X 2.6 = 5.2
Nil
5.2
Synthetic
Gypsum (TPH) Nil 65 65
Thermal Power
Generation
(MW)
50 (-)25 25
Waste heat
recovery
Power
Generation
(MW)
15 15 30
D.G. Set
(KVA)
- 1000/
2 x 500
1000 /
2 x 500
4. New/Expansion/Modernization Expansion
5. Existing Capacity/Area, etc. Existing Capacity
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 2 J.M. EnviroNetPvt. Ltd.
S.
No.
Item Details
S.
No. Activity Existing
EC
Granted
Capacity
Environmental Clearance
for Existing capacity
1 Clinker
(MTPA) (2 X 1.5)
3.0
Vide MoEF letter no. J-11011/235/2008-IA.II(I)
dated 7thMarch,
2011(Annexure 1)
2 Cement
(MTPA)
(2 X 2.6)
5.2
Vide MoEF letter no. J-11011/235/2008-IA.II(I) dated 7thMarch,
2011(Annexure 1)
4 Captive Power Plant
(MW)
2 x 25 Vide MoEF letter no. J-11011/235/2008-IA.II(I)
dated 7thMarch,
2011(Annexure 1)
5 WHRB (MW) 15 EC exempted and Consent to
Establish vide letter no. 2884/TS/CPCB/2012 dated
27/08/2012(Annexure 2)
Total Plant Area of Shree Raipur Cement is 159.256Ha including
Cement plant, colony and CPP (No additional land is required for
this proposed expansion project)
6. Category of Project i.e. 'A' or 'B' Category “A”
7. Does it attract the general
condition? If yes, please specify.
No, it does not attract the general condition.
8. Does it attract the specific
condition? If yes, please specify.
No, it does not attract the specific condition.
9. Location
Plot/Survey/Khasra No. Khasra details are enclosed as Annexure 3
Village Khapradih
Tehsil Simga
District Balodabazar-Bhatapara
State Chhattisgarh
10. Nearest railway station / • Nearest Railway Station : Bhatapara (~18 km in NW
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 3 J.M. EnviroNetPvt. Ltd.
S.
No.
Item Details
airport along with distance in
km
direction)
• Nearest Airport: Raipur Airport (~55 km in SSW direction)
11. Nearest Town, City, District
Headquarters along with
distance in kms.
Nearest Town / City-Baloda Bazar (~8 km in NE direction)
12. Village Panchayats,
ZilaParishad, Municipal
Corporation, Local body
(complete postal addresses
with telephone nos. to be
given)
Village Panchayat:Khapradih
Zila Parishad: Balodabazar District
Postal Address: M/s. Shree Raipur Cement Plant (A unit of Shree
Cement Ltd.), Village- Khapradih, Tehsil- Simga, District-
Balodabazar-Bhatapara , State- Chattisgarh, Phone No.- 07727-
203210
13. Name of the applicant M/s. Shree Raipur Cement Plant (A Unit of Shree Cement Ltd.)
14. Registered Address Shree Cement Ltd.Post Box No. 33, Bangur Nagar,AndheriDeori,
Beawar,Distt. Ajmer (Raj.)
15. Address for correspondence : Project Proponent EIA Consultant
Name Mr. Rakesh Bhargava Mr. B.M. Mathur
Designation
(Owner/Partner/CEO)
Vice President (Environment) Associate Director
Address Shree Cement Ltd.Post Box No.
33, Bangur Nagar,AndheriDeori,
Beawar,Distt. Ajmer (Raj.)
J. M. EnviroNetPvt. Ltd.
S.C.O.-16, Sector- 10A, Gurgaon
(Haryana)
Pin Code 305901 122 001
E-mail [email protected] [email protected]
Telephone No. 01462-228101-6 0141-2723352
Fax No. 01462-228117/ 228119 0124 – 4141029/0141-4001345
16. Details of Alternative Sites
examined, if any. Location of
these sites should be shown on
a toposheet.
Since the proposed expansion will be done within the existing
plant premises; hence, no alternative site has been considered.
17. Interlinked Projects Shree Raipur Cement is interlinked with captive Limestone mining
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 4 J.M. EnviroNetPvt. Ltd.
S.
No.
Item Details
project near Village Semaradih&Bharuwadih, District
Balodabazar-Bhatapara (Chhattisgarh).
18. Whether separate application
of interlinked project has been
submitted?
Application forproposed expansion ofcaptive Limestone mining
project is to be submitted.
19. If yes, date of submission -
20. If no, reason Not Applicable
20. Whether the proposal involves
approval/clearance under: if
yes, details of the same and
their status to be given.
(a) The Forest (Conservation)
Act, 1980?
(b) The Wildlife (Protection)
Act, 1972?
(c) The C.R.Z Notification, 1991?
No
21. Whether there is any
Government Order/ Policy
relevant/ relating to the site?
No
22. Forest land involved (hectares) No Forest land is involved.
23. Whether there is any litigation
pending against the project
and/or land in which the
project is proposed to be set
up?
(a) Name of the Court
(b) Case No.
(c) Orders/directions of the
Court, if any and its relevance
with the proposed project.
No litigation is pending against the project.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 5 J.M. EnviroNetPvt. Ltd.
(II) Activity
1. Construction, operation or decommissioning of the Project involving actions, which will
cause physical changes in the locality (topography, land use, changes in water bodies, etc.)
S.
No.
Information / Checklist
Confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
1.1 Permanent or temporary change in
land use, land cover or topography
including increase in intensity of land
use (with respect to local land use
plan)
Yes Total land Area covered under cement plant,
colony, CPP etc. is 159.256 ha.Proposed
expansion will be done within the existing plant
area. 33% (52.55 ha)of the plant area will be
developed under green belt development.
1.2 Clearance of existing land, vegetation
and buildings?
No Since the proposed expansion project will be
done within the existing plant premises,
therefore no such clearance of existing land
vegetation & buildings will be required.
1.3 Creation of new land uses? No This is an existing project & proposed expansion
will be done within the existing plant premises.
1.4 Pre-construction investigations e.g.
bore houses, soil testing?
No Pre-construction investigations have already
been carried out. Thus it is not required for
proposed expansion project.
1.5 Construction works? Yes The proposed expansion project will involve
construction of Kiln, Raw mill, Coal mill, clinker
silo etc.along with waste heat recovery power
plant, along with Synthetic Gypsum Unit.
1.6 Demolition works? No As the proposed expansion will be done within
the existing plant premises, hence no demolition
is required.
1.7 Temporary sites used for construction
works or housing of construction
workers?
Yes Amenities / Facilities will be provided for
construction workers. As local workers will be
employed for the construction purpose, no
housing facility will be required for them.
1.8 Above ground buildings, structures or
earthworks including linear
structures, cut and fill or excavations
No There will be no additional excavation, cut and
fill for the proposed expansion.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 6 J.M. EnviroNetPvt. Ltd.
1.9 Underground works including mining
or tunneling?
No No underground works including mining or
tunneling is required.
1.10 Reclamation works? No No reclamation work is required.
1.11 Dredging? No No Dredging is involved
1.12 Offshore structures? No Not Applicable
1.13 Production and manufacturing
processes?
Yes Cement Manufacturing Process
In the cement plant, the production and
manufacturing processes involves crushing,
blending, grinding and heating is done for
clinker manufacturing.
Clinker along with fly ash, gypsum and slag is
ground in ball mill / VRM to manufacture OPC,
PPC and PSC cements.
High Efficiency ESP, Bag House and Bag Filters
will be installed in the proposed Cement Plant
and CPP to reduce the dust emission (PM /SPM).
Waste Heat Recovery Project
Waste heat of preheater & clinker cooler will be
used for power generation.
Captive Thermal Power Plant
In the Captive power plant, pet coke / coal will
be fed in the boiler, where steam will be
generated which will move turbine to produce
electrical energy.
Sy. Gypsum Manufacturing Process
In the sy. gypsum unit limestone powder will
react with diluted Sulphuric Acid to
manufacture the gypsum.
1.14 Facilities for storage of goods or
materials?
Yes Covered storage facilities will be provided
within the plant premises for clinker storage.
1.15 Facilities for treatment or disposal of
solid waste or liquid effluents?
Yes No solid waste & liquid waste will be generated
from the plant. Dust collected from air pollution
control equipment will be recycledinto the
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 7 J.M. EnviroNetPvt. Ltd.
process. In theCPP, entire fly ash generated will
be utilized in cement manufacturing process.
The domestic wastewater generated from
colony and plant will be treated in STPs and the
treated waste water will be utilized forgreen
belt development& Sewage sludge generated
from STPs will be used as manure in
horticulture/green belt development. RO reject
water will be used for ash quenching and
manufacturing of Synthetic Gypsum.
1.16 Facilities for long term housing of
operational workers?
Yes A residential colony will be developed in approx
34.39 ha with all latest recreational &
communication facilities will be provided for
plant employees.
1.17 New road, rail or sea traffic during
construction or operation?
No Existing road is adequate. Railway line upto
plant site already considered when will be
required for the expansion project.
1.18 New road, rail, air waterborne or
other transport infrastructure
including new or altered routes and
stations, ports, airports, etc?
No Existing road is adequate. Railway line upto
plant site already considered when will be
required for the expansion project.
1.19 Closure or diversion of existing
transport routes or infrastructure
leading to changes in traffic
movements?
No No closure or diversion of existing transport
routes or infrastructure leading to changes in
traffic movements is required.
1.20 New or diverted transmission lines or
pipelines?
No No new or diverted transmission lines or
pipelines are there.
1.21 Impoundment, damming, culverting,
realignment or other changes to the
hydrology of watercourses or
aquifers?
No There will be no impoundment, damming,
culverting, realignment or other changes to the
hydrology of watercourses or aquifers.
1.22 Stream crossings? No No stream crossing will be there.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 8 J.M. EnviroNetPvt. Ltd.
1.23 Abstraction or transfers of water from
ground or surface waters?
Yes The total water requirement for the proposed
expansion (Existing + Expansion) will be 3110
m3/day which will be sourced from ground
water.
• Permission for 3000 KLD has already been
granted by CGWA vide letter no. 21-
4(36)/NCCR/CGWA/2008-1279 dated
24/10/2008.Copy enclosed asAnnexure-4
• 110 KLDRO reject water will be used in
Synthetic Gypsum unit.
1.24 Changes in water bodies or the land
surface affecting drainage or run-off?
No There will be no change in water bodies or the
land surface affecting drainage or run-off.
1.25 Transport of personnel or materials
for construction, operation or
decommissioning?
Yes The transport arrangements will be made for
the staff coming from distant villages / towns
from where they commute to and fro for work.
Transportation of materials will be done by road
and rail. Same practices are being followed for
the existing plant.
1.26 Long-term dismantling or
decommissioning or restoration
works?
No No long-term dismantling or decommissioning
or restoration works is required.
1.27 Ongoing activity during
decommissioning, which could have
an impact on the environment?
No Not Applicable
1.28 Influx of people to an area in either
temporarily or permanently?
Yes The influx of people will be permanently for job
opportunity.
1.29 Introduction of alien species? No Introduction of alien species is not envisaged.
1.30 Loss of native species or genetic
diversity?
No No such case is reported from the area so far.
1.31 Any other actions? No Not Applicable
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 9 J.M. EnviroNetPvt. Ltd.
2. Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short
supply):
S.
No.
Information / checklist
confirmation
Yes /
No
Details thereof (with approximate quantities /rates,
wherever possible) with source of information data
2.1 Land especially
undeveloped or
agricultural land (ha)
No Existing industrial land is adequate for proposed expansion.
2.2 Water (expected source
& competing users) unit:
KLD
Yes The total water requirement for the plant, mines, colony and
CPP will be 3110 m3/day.
Purpose
Requirement (m3/day)
Existing Proposed Total after
expansion
Cement Plant 1500 -500 1000
Captive Power
Plant 500 -250 250
WHRB 200 170 370
Domestic use (Plant &
Colony) 600 150 750
Synthetic
Gypsum Nil 455 455
Mining 200 100 300
TOTAL 3000 - 3110
� The source of water will be ground water.
� Permission for 3000 KLD has already been granted by
CGWA vide letter no. 21-4(36)/NCCR/CGWA/2008-1279
dated 24/10/2008.
� Balance 110 KLD is RO reject water to be used in Sy.
Gypsum unit.
2.3 Minerals (MT) Yes Raw materials Requirement for clinker units:
Raw
Material Basis Existing
MTPA Proposed
MTPA Total
Lime
Stone 1.6
T/ T of
clinker
4.8 2.88 7.68
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 10 J.M. EnviroNetPvt. Ltd.
Indian and
Imported Coal / Pet
Coke
0. 1 T pet
coke / T of
clinker
0.3 0.14 0.44
0.15 T Imported
Coal / T of
clinker
0.45 0.21 0.66
Laterite or Iron ore
0.045
T / T of
clinker
0.135 0.063 0.198
Raw materials Requirement for Cement Manufacturing:
Material Requirement (Million MTPA)
OPC PPC PSC
Clinker 4.836 3.016 2.236
Gypsum 0.364 0.364 0.364
Fly Ash - 1.85 -
Slag - - 2.6
Raw materials Requirement for Synthetic Gypsum
Manufacturing:
Material Requirement 65 TPH / 1560 TPD
% TPD
Limestone 62.0 968
H2SO4 98% 42.0 655
Water 35 .0 546
2.4 Construction material –
stone, aggregates, sand /
soil (expected source –
MT)
Yes Construction material as available locally will be used for
construction work of proposed plant and colony etc.
2.5 Forests and timber
(source – MT)
No No forests and timber is required.
2.6 Energy including
electricity and fuels
(source, competing
users) Unit: fuel (MT),
energy (MW)
Yes Total power requirement for Cement plant,mine and colony
will be about 50 MW for which a captive thermal power
plant of 25 MW and Waste Heat Recovery Power Plant of 30
MW capacities are proposed to be set up. Till installation of
the proposed captive thermal power plant, the required
power will be received from grid.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 11 J.M. EnviroNetPvt. Ltd.
A 1000 KVA DG set / 2 x 500 KVA DG Sets will be installed
for emergency.
2.7 Any other natural
resources (Use
appropriate standard
units)
No Not Applicable
3. Use, storage, transport, handling or production of substances or materials, which could be
harmful to human health or the environment or raise concerns about actual or perceived
risks to human health.
S.
No.
Information/ Checklist
confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
3.1 Use of substances or materials,
which are hazardous (as per
MSIHC rules) to human health or
the environment (flora, fauna, and
Water supplies)
No No such substances or materials will be used, which
are hazardous to human health or the environment.
3.2 Changes in occurrence of disease
or affect disease vectors (e.g.
insect or water borne diseases)
No Not Applicable
3.3 Affect the welfare of people e.g. by
changing living conditions?
Yes The company is already involved in the social
welfare activities for the upliftment of the nearby
areas. Same will be continued for proposed
expansion project due to whichthere will bea
positive impact of the project in the area such as:
� Direct &Indirect employment opportunitieswill
arise thus improving the economic status of the
villagers.
� Communication and transport facilities will
improve.
� Education facilities will improve.
� Community Health care programs will provide
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 12 J.M. EnviroNetPvt. Ltd.
S.
No.
Information/ Checklist
confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
better health and medical facilities not only to
the employees but also to the villagers.
3.4 Vulnerable groups of people who
could be affected by the project
e.g. hospital patients, children, the
elderly etc.,
No No effect is envisaged.
3.5 Any other causes No Not Applicable
4. Production of solid wastes during construction or operation or Decommissioning
(Tones/Month)
S.
No.
Information/Checklist
confirmation
Yes/
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
4.1 Spoil, overburden or mine wastes No There will be no spoil, overburden or mine wastes.
4.2 Municipal waste (domestic and or
commercial wastes)
Yes Municipal waste generated from Plant / colony
will be converted in compost.
4.3 Hazardous wastes (as per
Hazardous Waste Management
Rules)
Yes Used oil will be generated will be sold to CPCB
Authorized Recyclers.
4.4 Other industrial process wastes No There will be no generation of industrial process
wastes.
4.5 Surplus product No No
4.6 Sewage sludge or other sludge from
effluent treatment
Yes STP Sludge will be utilized as manure for green
belt development within the plant premises.
4.7 Construction or demolition wastes Yes Construction waste like soil, brick bits, etcwill be
utilized in leveling of land and road making.
4.8 Redundant machinery or equipment No Not applicable
4.9 Contaminated soils or other
materials
No There will not be any contaminated soils or other
materials.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 13 J.M. EnviroNetPvt. Ltd.
4.10 Agricultural wastes No There will not be any agricultural wastes.
4.11 Other solid wastes No There will not be any other solid wastes.
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
S.
No.
Information / Checklist
confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
5.1 Emissions from combustion of fossil
fuels from stationary or mobile
sources
Yes Emissions from combustion of fossil fuels from
stationary or mobile sources will be maintained
within the prescribed environmental regulatory
standards.
5.2 Emissions from production
processes
Yes Efficient pollution control equipments like Bag
Houses, Bag Filters and ESPs is being/will be
provided
In Synthetic Gypsum manufacturing unit, fumes
generated during the chemical reaction of lime
powder and Sulphuric acid will be scrubbed with
water having 1% NaOH and clean gases will be
discharged through stack
5.3 Emissions from materials handling
including storage or transport
Yes In the existing plant Bag Filters are being/will
beinstalled at all material handling and feeding
points. Cover storage facilities for storage of raw
materials are provided, Road vacuum sweeper
machines will be utilized for cleaning of paved road
and proper housekeeping will be being maintained
to control fugitive dust emissions. Atomized water
spray system has been provided at material
feeding points & conveyor belts. Same practices
will be followed for proposed expansion.
5.4 Emissions from construction
activities including plant and
equipment
Yes Fugitive dust emissions may be generated from
construction activities. These emissions will be
temporary and will be controlled.
5.5 Dust or odours from handling of
materials including construction
Yes In the cement plant, dust will be generated from
handling of raw materials. Bag filters will be
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 14 J.M. EnviroNetPvt. Ltd.
materials, sewage and waste installed at all transfer points to maintain it within
permissible levels.Sewage water will be collected
from plant & colony & will be treated in STP.
5.6 Emissions from incineration of
waste
No There will be no incineration of waste.
5.7 Emissions from burning of waste in
open air (e.g. slash materials,
construction debris)
No There will be no burning of waste in open air.
5.8 Emissions from any other sources No There will be no emissions from any other sources.
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
S.
No.
Information / Checklist
Confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data with source of
information data
6.1 From operation of equipment e.g.
engines, ventilation plant, crushers
Yes In the cement plant, noise from operation of
equipmentsis likely to arise.Noise level will be kept
below the prescribed limit by CPCB.
Proper noise abatement measures will be taken
and persons working close to machines and
machine operators will be provided with personal
protective equipment viz. Ear plugs/Ear defenders
etc. for further protection.
6.2 From industrial or similar
processes
Yes In the cement plant, the noise will be generated
due to the running of the machinery. Proper
mitigation measures are being/willbe taken for the
reduction of noise levels. The workers will be
provided with personal protective equipments.
6.3 From construction or demolition Yes The noise generated from construction activities
will be maintained within the prescribed Noise
standards.
6.4 From blasting or piling No Not Applicable
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 15 J.M. EnviroNetPvt. Ltd.
6.5 From construction or operational
traffic
Yes There will be some noise due to movement of
machine/vehicle but the same will be maintained
within the prescribed limit. Noise during
construction activities will be temporary & will be
resolved.
6.6 From lighting or cooling systems No No noise will be generated from lighting or cooling
systems
6.7 From any other sources No Not Applicable
7. Risks of contamination of land or water from releases of pollutants into the ground or into
sewers, surface waters, groundwater, coastal waters or the sea:
S.
No.
Information / Checklist
Confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
7.1 From handling, storage, use or
spillage of hazardous materials
No In the cement plant and CPP, there is no use /
handling of hazardous material except during
annual oil change period, which shall be handled in
closed containers.
Also care will be taken during its use for
lubrication of external part of equipment, so that
nothing falls on ground, which may contaminate
the soil.
Equipments will be kept well maintained so that
they may remain leakage free.
7.2 From discharge of sewage or other
effluents to water or the land
(expected mode and place of
discharge)
No No solid waste or effluent will be generated during
the process except domestic waste water will be
generated which will be treated in STP and treated
water will be used in green belt development. The
STP sludge will be used as manure for green belt
development within the premises. RO reject water
will be used in synthetic Gypsum plant.
7.3 By deposition of pollutants
emitted to air into the land or into
No In the cement plant due to expansion, there is
likely hood of increase of air emissions. But proper
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 16 J.M. EnviroNetPvt. Ltd.
water mitigating measures are being/will be adopted to
reduce the effect.
However, periodical monitoring is being / will be
done and results will be analyzed. In case any
change shows adverse effects, it will be attended
for improvements.
7.4 From any other sources No Not Applicable
7.5 Is there a risk of long term build
up of pollutants in the
environment from these sources?
No There will be no discharge of effluent outside the
plant premises, no solid waste will be generated
from the project & adequate PCEs such as ESP,
Baghouse, Bagfilters will be installed to maintain
the pollutant level within prescribed standards.
8. Risk of accidents during construction or operation of the Project, which could affect human
health or the environment
S.
No.
Information / Checklist
Confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
8.1 From explosions, spillages, fires
etc from storage, handling, use or
production of hazardous
substances
No There is no chance of accident on account of
spillages, fire or hazardous substances etc. Proper
maintenance, operation and leakage proof
condition of machinery eliminates possibilities of
fire.
Fire extinguishers will bemade available near all
machines and all persons would be properly
trained to quench the fire at source itself. No other
major risks will be involved.
8.2 From any other causes No Not Applicable
8.3 Could the project be affected by
natural disasters causing
environmental damage (e.g. floods,
earthquakes, landslides, cloudburst
etc)?
No No such case has been reported in the area.
However, we are having Emergency and
Contingency plans.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 17 J.M. EnviroNetPvt. Ltd.
9. Factors which should be considered (such as consequential development) which could
lead to environmental effects or the potential for cumulative impacts with other existing
or planned activities in the locality.
S.
No.
Information / Checklist
confirmation
Yes /
No
Details thereof (with approximate
quantities/rates, wherever possible) with
source of information data
9.1 Lead to development of supporting
utilities, ancillary development or
development stimulated by the
project which could have impact on
the environment e.g.:
• Supporting infrastructure
(roads, power supply, waste
or waste water treatment,
etc.)
• Housing development
• Extractive industries
• Supply industries
• Other
Yes Proposed production enhancement will result in
further growth of the surrounding areas by
increased indirect employment opportunities in
the region including ancillary development.
Greenery of the surrounding area will be enhanced
which will further add on to the area aesthetically.
This will contribute in raising the socio-economic
status and standard of living of the nearby
villagers.
9.2 Lead to after-use of the site, which
could have an impact on the
environment
No Not Applicable
9.3 Set a precedent for later
developments
Yes A better after use scenario which is likely to
increase aesthetic beauty of area & greenery would
set precedence for subsequent entrepreneurs who
venture such projects.
9.4 Have cumulative effects due to
proximity to other existing or
planned projects with similar
effects
No No environmental effects or the potential for
cumulative impacts with other existing or planned
activities in the locality.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 18 J.M. EnviroNetPvt. Ltd.
(III) Environmental Sensitivity-
S. No. Areas Name/
Identity
Aerial distance (within
15 km.) Proposed project
location boundary
1. Areas protected under international
conventions, national or local legislation
for their ecological, landscape, cultural or
other related value.
None None
2. Areas which are important or sensitive for
ecological reasons - Wetlands,
watercourses or other water bodies,
coastal zone, biospheres, mountains,
forests.
Mahanadi Canal
BanjariNala
Kukardih Dam
KauwaNala
TengnaNala
ChitawarNala
KhorsiNala
~0.5 km SE direction
~3.0 km NW direction
~4.5 km NE direction
~9.5 km ESE direction
~8.0 km ESE direction
~3.0 km SE direction
~3 km ESE direction
3. Areas used by protected, important or
sensitive species of flora or fauna for
breeding, nesting, foraging, resting, over
wintering, migration.
DhabadihReserve
Forest
~2.5 km ENE direction
4. Inland, coastal, marine or underground
waters.
None None
5. State, National boundaries - -
6. Routes or facilities used by the public for
access to recreation or other tourist,
pilgrim areas
- -
7. Defense installations - -
8. Densely populated or built-up area Balaodabazar ~8 Km in NE direction
9. Areas occupied by sensitive man-made
land uses (hospitals, schools, places of
worship, community facilities)
Govt. and private
hospital, schools &
community halls in
Balodabazar
-
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Form - 1 / Appendix - I
M/s. Shree Cement Ltd. 19 J.M. EnviroNetPvt. Ltd.
10. Areas containing important, high quality or
scarce resources.
- -
11. Areas already subjected to pollution or
environmental damage.
None -
12. Areas susceptible to natural hazard which
could cause the project to present
environmental problems.
None -
(IV) Proposed Terms of Reference for EIA studies:
M/s Shree Cement Ltd. (SCL) has an integrated project (Shree Raipur Cement Plant- A Unit of
Shree Cement Ltd.) consisting of both Plant & Mine at Balodabazar-Bhatapara, (Chattisgarh). SCL
has proposed expansion in Clinker production capacity from 3.0 MTPA to 4.8 MTPA,30 MW Waste
Heat Recovery Power Plant, 25 MW Captive power generationalong with Synthetic Gypsum unit
of 65 TPH and 1000 KVA DG Sets
Environmental Baseline Study for One Season will be conducted for Air, Water, Noise and Soil
along with details of Flora, Fauna & Socio Economic conditions within the study area. EIA/EMP
report will cover all the environmental aspects i.e. Air pollution, Noise pollution, water pollution,
land environment and solid waste management etc. in terms of the impacts on the environment
due to the proposed activity and the Environmental Management Plan to reduce the impacts.
Proposed Terms of References for EIA Study are as follows:
� Introduction of the project and scope of study
� Project description
� Description of the Environment
� Anticipated Environmental Impacts & Mitigation Measures
� Analysis of Alternatives (Technology & Site)
� Environmental Monitoring Program
� Additional Studies
� Environmental Cost Benefit Analysis
� Environmental Management Plan
� Summary & Conclusion
� Disclosure of Consultants engaged
i
PRE-FEASIBILITY REPORT
S. NO. CONTENTS PAGE NO.
1.0 EXECUTIVE SUMMARY 21
1.1 PROJECT DETAILS 21
1.2 ENVIRONMENT MANAGEMENT PLAN 21
(i) AIR POLLUTION CONTROL 21
(ii) WATER POLLUTION CONTROL 22
(iii) NOISE POLLUTION CONTROL 22
(iv) SOLID/HAZARDOUS WASTE MANAGEMENT 22
(v) GREEN BELT DEVELOPMENT/PLANTATION 22
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 23
(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 23
(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT 24
(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND
OR REGION
24
(iv) DEMAND-SUPPLY GAP &IMPORTS VS. INDIGENOUS PRODUCTION 24
(v) EXPORT POSSIBILITY 25
(vi) DOMESTIC/EXPORT MARKETS 25
(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE
PROJECT
25
3.0 PROJECT DESCRIPTION 25
(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT
PROJECTS, IF ANY
25
(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION,
AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH
COORDINATES
25
(iii) ENVIRONMENT SETTING MAP 27
(iv) DETAILS OF ALTERNATIVE SITES CONSIDERATION AND BASIS OF
SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENT
CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED
28
(v) SIZE OR MAGNITUDE OF OPERATION 28
(vi) PROJECT DESCRIPTION WITH PROCESS DETAILS 28
(vii) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY,
LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF
33
ii
TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT
(viii) RESOURCES OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN
THE PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED
33
(ix) AVAILABILITY OF WATER IT’S SOURCE, ENERGY /POWER
REQUIREMENT AND SOURCE SHOULD BE GIVEN
34
(x) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND
SCHEME FOR THEIR MANAGEMENT/DISPOSAL
35
4.0 SITE ANALYSIS 35
(i) CONNECTIVITY 35
(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 36
(iii) TOPOGRAPHY 36
(iv) EXISTING LAND USE PATTERN {AGRICULTURE, NON-AGRICULTURE,
FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)}, SHORTEST
DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY
OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO
SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE
RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE
GAZETTE NOTIFICATION
36
(v) EXISTING INFRASTRUCTURE 37
(vi) SOIL CLASSIFICATION 38
(vii) CLIMATIC DATA FROM SECONDARY SOURCES 38
(viii) SOCIAL INFRASTRUCTURE AVAILABLE 38
5.0 PLANNING BRIEF 38
(i) PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND
TRANSPORTATION ETC.) TOWN AND COUNTRY
PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION
38
(ii) POPULATION PROJECTION 39
(iii) LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) 39
(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 39
(v) AMENITIES/FACILITIES 39
6.0 PROPOSED INFRASTRUCTURE 39
(i) INDUSTRIAL AREA 39
(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 39
(iii) GREEN BELT 39
(iv) SOCIAL INFRASTRUCTURE 40
(v) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD / RAIL / 40
iii
METRO / WATER WAYS ETC)
(vi) DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) 40
(vii) SEWERAGE SYSTEM 40
(viii) INDUSTRIAL WASTE MANAGEMENT 41
(ix) SOLID WASTE MANAGEMENT 41
(x) POWER REQUIREMENT & SUPPLY/SOURCE 41
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 41
(i) POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE
PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS LABORERS (BRIEF OUTLINE TO BE GIVEN)
41
8.0 PROJECT SCHEDULE & COST ESTIMATES 41
(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF
COMPLETION (TIME SCHEDULE FOR THE PROJECT TO BE GIVEN)
41
(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF
ECONOMIC VIABILITY OF THE PROJECT
42
9.0 ANALYSIS OF PROPOSAL 42
(i) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF
ANY, IN THE AREA
42
10. CONCLUSION 42
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 21
PRE-FEASIBILITY REPORT
1.0 EXECUTIVE SUMMARY
Shree Cement Ltd. is proposing expansion of integrated cement plant Clinker from 3.0 to 4.8
Million TPA, Cement 5.2 Million TPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive
Thermal Power plant along with Synthetic Gypsum unit of 65 TPH and 1000 KVA DG Sets near
Village Khapradih in District Balodabazar-Bhatapara (Chhattisgarh).
1.1 PROJECT DETAILS
TABLE 1.1
S. NO. PARTICULARS DETAILS
1. Nature & Size of the Project Proposed Expansion of Integrated Cement Plant: Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive thermal Power
plant along with Synthetic Gypsum unit of 65 TPH and 1000
KVA DG Sets by M/s Shree Cement Ltd ( Unit – Shree Raipur
Cement)
2. Category of the Project As per EIA Notification dated 14th September, 2006, as amended on 1st December, 2009; the project falls under
Category “A”, Project or Activity ‘3(b)’.
3. Location details
Village Khapradih
Tehsil Simga
District Balodabazar-Bhatapara
State Chhattisgarh
4. Latitude 210 36’ 6.72” N to 210 37’ 2.32” N
Longitude 820 02’ 53.10” E to 820 3’ 41.72” E
Toposheet No. 64 K/2
5. Project Cost
Total Cost of the Expansion
Project 145.0 Crores
Cost for Environment protection
Measures (Crore) Total Cost – 15 Crores
Recurring Cost - 0.2 Crores
1.2 ENVIRONMENT MANAGEMENT PLAN
(i) Air Pollution Control
� All major sources of air pollution are being/will be provided with Bag house/ Bag
filters/ESP/ water spraying to keep emissions below permissible limits for the PM
emissions.
� Clinker is being/will be stored in clinker silos.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 22
� Regular water sprinkling on haulage road and transportation of material is being/
will be done by covered container.
� Proper maintenance of vehicles is being/will be done regularly.
� Green belt has been/will be developed along the plant premises as dust preventive
barrier.
� Periodic air quality monitoring is being/ will be carried out as per CPCB / SPCB
norms.
(ii) Water Pollution Control
� No industrial waste water is being/ will be generated from the Cement Plant.
� Domestic waste water from colony & plant is being/ will be treated in the STP
&treated water is being/ will be utilized for green belt development.
� Rain water harvesting is being/ will be practiced at plant and colony area.
(iii) Noise Pollution Control
� Proper maintenance, oiling and greasing of machines at regular intervals is being/
will be done to reduce generation of noise.
� Personal Protective Equipments like earplugs and ear defendersis being/ will be
provided to the workers exposed to high noise level.
� Green Belt of appropriate width inside the pant premises and at the plant boundary
has been/will be developed.
� Regular monitoring of noise level is being/ will be carried out.
(iv) Solid/Hazardous Waste Management
� No solid waste is being/ will be generated from the clinker manufacturing process.
� Dust collected from various air pollution control equipmentsis being/ will be
recycled completely in process.
� STP Sludge is being/ will be utilized as manure for green belt development within
the plant premises.
� Usedoil (Hazardous Waste) is being/ will be sold to CPCB authorised recyclers.
(v) Green Belt Development/Plantation
� Out of the total plant project area i.e. 159.256 ha, 52.55 ha(33%) land will be
developed under green belt along with road, plant boundary and colony. Same will
be enhanced & maintained for proposed expansion.
� Green belt development along with the road & plant boundary will be developed.
� Local species have been/will be planted as per CPCB guidelines.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 23
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
(i) Identification of project and project proponent
Shree Cement Limited (SCL) is the largest producer of cement in Northern India with a
production capacity of 13.5 million tonne per annum. It started its operations in 1985
with 0.6 million ton capacity at Bangur Nagar, Beawar in Ajmer, Rajasthan and has rapidly
expanded its operations to reach the present production capacity of 13.5 million tonne.
The principal promoter of the company is HM-BG Bangur Group, which is a respected
business house of India.
The Company has its manufacturing operations at Beawar (3.0 MPTA) and Ras (3.0
MTPA) in Ajmer and Pali district in Rajasthan. It has split grinding units at four locations
viz. Khushkhera (3 MPTA), Suratgarh (1.2 MTPA), Jobner (1.5 MTPA) in Rajasthan and
Roorkee (1.8 MTPA) in Uttrakhand taking the total cement capacity of the Company to
13.5 MTPA.
The company pursues multi-brand portfolio strategy which consists of three offers viz.
viz. Shree Ultra Jung Rodhak Cement, Bangur Cement and Rockstrong Cement.
The company has its manufacturing operations at Beawar, district Ajmer and Ras in Pali
district and a split grinding unit at Khushkhera, Suratgarh&Jobner in Rajasthan and
Laksar in Uttrakhand.
Total Thermal Power Plants Capacity of the Company is 570 MW (including 56 MW Waste
heat recovery power plants known as Green power which is the largest capacity of Green
Power in the entire world cement industry except China). The power generated from
these plants is primarily utilized for consumption in its own cement plants as well as to
sell for community use.
Shree Cement have set a vision to be a major player in the Cement Industry and have
embarked upon a committed expansion programme to further enhance its market share
in various other states of India with an objective to achieve 25 MTPA cement capacity.
Shree Cement Limited (SCL), having presence in the Cement and Power sectors, is an
energy efficient and environment friendly organization. Incorporated in 1985, the
company today is the largest cement player of North India and ranked among the top six
cement groups in the country. The principal promoters of the company are the HM-BG
Bangur Group, which is a respected business house of India.
Shree Cement Ltd. is proposing expansion of Integrated Cement Plant;Clinker from 3.0 to
4.8 MTPA, Cement 5.2 MTPA, 30 MW Waste Heat Recovery Power Plant, 25 MW Captive
Thermal Power plant Near Village Khapradih in Tehsil Simga, in District Balodabazar-
Bhatapara(Chhattisgarh).
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 24
A 1000 KVA DG set / 2 x 500 KVA DG set will be installed for emergency purposes. In
addition to above a synthetic gypsum manufacturing unit of capacity 65 TPH shall be
installed to meet the gypsum requirement.
(ii) Brief description of nature of the project
Shree Cement Ltd. is proposing expansion of integrated cement plant (Clinker from 3.0 to
4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive
Thermal Power Generation Near Village Khapradih in Tehsil Simgain District
Balodabazar-Bhatapara (Chhattisgarh).
As per EIA Notification dated 14th Sep, 2006 as amended on 1st December 2009, ; the
project falls under Category “A”, Project or Activity ‘3(b)’..
(iii) Need for the project and its importance to the country and or region
Cement is an essential ingredient for the modern building construction. The new
generation cement plant in India now employs the latest technology for better efficiency,
energy conservation and economics of large capacity production. The improved market
conditions witnessed recently, after a grip of recession over a long period, are expected to
continue due to high priority being given by the Government to housing and
infrastructure and also in view of the massive investment proposed in industry and rural
sectors. Therefore, there is an urgent need to increase the production capacity in the
country in spite of severe resource constraints.
Hence, the proposal of expansion in Cement Plant by M/s. Shree Cement Limited (Unit –
Shree Raipur Cement) will cater the increased demand of cement in the country and
region.
(iv) Demand- Supply Gap & Imports vs. Indigenous production
Fast rising Government Expenditure on Infrastructure Sector in India has resulted in
higher demand of cement in the country. Indian Cement Industry currently ranks second
in the world next to China in terms of cement production. The last few years have seen the
Cement Industry slowly emerging from recession. India’s per capita consumption of about
184 kg remains one of the lowest, as compared to the world average of 433 kg. This
indicates that there is substantial latent demand for cement in the country.
The Estimated total installed capacity of Cement Plants as on 31st March 2012 was 311.72
million tonnes, which includes 300.62 million tonnes capacity from the sector comprising
183 large cement plants and 11.10 million tonnes capacity from the sector comprising
365 mini and white cement plants. Total cement produced in the year 2011-12 (up to
31/03/2012) by large cement plants was approx. 225.46 million tonnes as against
installed capacity of 300.62 million tonnes (capacity utilization @75%).
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 25
(v) Export Possibility
The proposed project has been envisaged to cater to domestic cement market i.e. within
India. Thus, no cement exports have been considered for the proposed expansion project.
(vi) Domestic / Export Markets
As only domestic cement market has been considered for the proposed expansion project,
the markets envisaged to be catered are primarily north of India mainly Rajasthan,
Gujarat, Delhi, Haryana, U.P., Uttaranchal, Punjab, J&K and H. P.
(vii) Employment Generation (Direct and Indirect) due to the project
SCL follows the “son of the soil” policy, wherein the maximum possible staffing is from
local area. Only where skills are not available locally, staff will be hired from outside.
Total existing man power is 382 and additional 65 will be required for proposed
expansion. The total man power will be 447.
3.0 PROJECT DESCRIPTION
(i) Type of Project including interlinked and independent projects, if any
M/s. Shree Cement Ltd. is proposing for the expansionof (Clinker from 3.0 to 4.8 MTPA,
Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power
Generation.
Environmental Clearance for the existing capacity was obtained vide MOEF Letter no. J-
11011/ 235/2008-IA.II(I) dated 7thMarch, 2011
Interlinked and independent projects
Interlinked Projects:
� Shree Raipur Cement is interlinked with captive Limestone mining project near
Village Semaradih&Bharuwadih, District Balodabazar-Bhatapara (Chhattisgarh).
Independent Project: None
(ii) Location (map showing general location, specific location, and project boundary &
project site layout) with coordinates
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 26
Figure:3.1: Location Map
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 27
(iii) Environment Setting Map
Figure: 3.2: Environmental Setting map
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste
Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 28
(iv) Details of alternative sites consideration and basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Total Plant Area is 152.059 ha.Proposed expansion will be done within the existing plant
area. Since the proposed expansion will be done within the existing cement plant
premisesand no additional land will be acquired; therefore no alternative site has been
considered and other raw materials are available in proximity to plant site.
(v) Size or magnitude of operation
Proposedexpansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement
5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Thermal Power
Generation by M/s Shree Cement Ltd. Near Village Khapradih in Tehsil Simgain District
Balodabazar-Bhatapara(Chhattisgarh).
vi) Project Description with Process Details
TABLE 3.1
Project Description
S.No. Unit Existing EC Granted
Capacity Proposed Additional
Capacity Total Capacity
after Expansion
1 Clinker Production
(Million TPA)
2 X 1.5 = 3.0
2 X 0.9 = 1.8 4.4
2 Cement Production
(Million TPA)
2 X 2.6 = 5.2
Nil
5.2
3 Synthetic Gypsum (TPH)
Nil 65 65
4 Thermal Power
Generation (MW)
50 (-)25 25
5 Waste heat recovery
Power Generation
(MW)
15 15 30
6 D.G. Set
(KVA)
- 1000/2 x 500 1000 / 2 x 500
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste
Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 29
CEMENT MANUFACTURING PROCESS DESCRIPTION
Cement Plant
The cement manufacturing process largely comprises of the following steps:
� Transportation of Limestone
Limestone will be transported to Cement Plant from Captive Limestone Mines through
Conveyor Belts.
� Raw Mix Preparation & Homogenization
� Raw Material Reclaiming and Transport- The crushed limestone is transported
to limestone yard through series of belt conveyors and store in a pile through
automatic stacker machine. Once the pile of required quantity and quality is
achieved then reclaimer is used to reclaim the stockpile material. By using stacker
and reclaimer machines, pre-blending takes place to minimize fluctuation in
crushed limestone quality. The pile of LS is continuously reclaimed, when raw mill is
in operation and stored in hopper at raw mill section.
� Raw Mill Feed- The Limestone along with additives and correctives are transported
from their respective feed bins via weigh feeders and belt conveyor to the raw mill
system.
� Raw Meal Grinding - A Raw Mill is used to grind the raw mix which will be capable
to meet the production needs. The raw grinding section comprises of roller mill, mill
fan, separator & cyclone as well as all ductwork and control dampers. The product
after grinding from raw mill is known as Raw Meal.
� Raw Meal Transport and Storage - From the separator cyclones the raw meal is
transported via air slides and a bucket elevator to the homogenizing silo.
Homogenizing silo is prerequisite for raw meal blending to achieve consistent
quality of Kiln feed. This also ensures regulated feed with minimum variation in
quality for smooth operation of Kiln. A continuous blending Silo of RCC construction
of required capacity is used for the same.
� Clinkerization& Cement Production
� Raw Meal Transport to Kiln Feed - From the homogenizing silo the raw meal is
extracted to the Kiln feed bin below the silo.
� Kiln Feed - From the Kiln feed bin the Kiln feed is transported via the Pre-heater
bucket elevator to the top of the Pre-heater tower.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste
Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 30
� Pre-heating - The pre-heating equipment comprises of the multi stage cyclone
system connected with gas ducts and meal chutes, the down comer duct and the ID
fan.
In cyclone pre-heater system, an efficient heat transfer takes place to finally
disperse the raw material particles, when they come in contact with hot gases from
kiln.
The raw meal, which is fed into the top stage gas duct, is carried by hot gas steam
into cyclone. The material gets separated from gas in cyclones and then travels
downwards and through meal chute is discharged into next lower stage gas duct. In
this way, material comes into contact with high temperature gases and gets pre-
heated and partially calcined and then enters the pre-calcinator.
� Pre-calcining and Kiln -These groups consist of an in-line low NO2 pre-calciner
along with provision of Hot Disc / equivalent combustion chamber for proper fuel
ignition and a three support rotary kiln.
In the pre-calcinator, further calcination takes place by firing pulverized coal/pet
coke, to provide the necessary heat in the kiln and the Pre-calciner located at the
bottom of the pre-heater, and then the material is discharged to the kiln. The feed
travels down as the kiln rotates. The chemical reaction completes when the material
reaches the burning zone and cement clinker is formed.
� Clinker Cooler - This group consists of a spillage-free clinker cooler with roller
crusher, ESP (electrostatic precipitator) including fan and stack, WHRS (waste heat
recovery system) for cooling exit gases.
Hot clinker discharged from the Kiln drops on the grate cooler and gets cooled. The
cooler discharges the clinker onto the pan/bucket conveyor, from where it is
transported to the clinker silo.
� Clinker Transport and Storage - The clinker leaving the clinker cooler and crusher
is transported with deep pan/bucket conveyor to the main clinker silo of designed
capacity.The clinker is taken from the silo to the Cement mill hoppers for cement
grinding.
� Cement Grinding & Storage –Clinker, Gypsum, Fly ash and slag according to
requirement are extracted from their respective hoppers and fed to the Cement Mill.
Cement Mill grind the feed to a fine powder and the cement, so provided is
transported to RCC Cement Silos for dispatch.OPC, PPC & PSC will be produced
according to the market requirement.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste
Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 31
� Cement Packing & Dispatch - Cement extracted from cement silos is packed in
bags by electronic rotary packing machines and dispatched to consumers by
road/railway.
Figure: 3.3: Process Flow Chart
Plant Layout
The features of the layout are as follows:
� Plant layout covers the total area of159.256 hectares out of which includes cement plant,
CPP, colony, road& railway siding etc..
� Storage facilities for raw materials, water storage facilities/reservoirs have been included.
� Existing green belt/plantation & proposed green areas have been considered in the plant
layout.
Dispatch (Bags &Bulk)
and Transport (Road &
Rail)
Gypsum
Fly ash& Slag Cement Mill
Limestone
Laterite, other
additives and
corrective
materials
Raw MillGrindingTo FinePowder
Raw Meal Storage
HeaterPre
Pre
Calciner
Kiln
Clinker Fine Coal Storage
Coal &
pet cokeMill
Coal &Petcoke
Cement
Storage
Silo
Clinker toGrinding
Unit
Alternate Fuels
Alternate
Fuels
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s. ShreeCement Ltd. 32
Figure: 3.4: Plant Layout
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 33
(vii) Raw material required along with estimated quantity, likely source, marketing area
of final products, mode of transport of raw material and finished product.
a) Raw Material Requirement
TABLE 3.2
Raw Material Requirement
Raw Material Quantity (MTPA) Source Mode of
Transportation Existing Proposed Total
Lime Stone 4.8 3.14 7.94 Captive lime stone mine Covered
Conveyor belt
Indian and
Imported Coal
/ Pet Coke
0.3 0.14 0.44 Local petroleum refinery /
Jamnagar pet coke/
USA/SA/ Indonesia etc.
Road/ Railway
0.45 0.21 0.66 Local market/ Nearby
Korba coal / USA/SA/
Indonesia etc.
Road/
Railway/Port
Laterite or Iron ore
0.135 0.063 0.198 Siltara Road/railway
Gypsum 0.364 - 0.364 Cormandal Fertiliser Ltd,
Vizag; Synthetic gypsum Truck
Fly Ash 1.56-1.82 - 1.56-1.82 Captive power plant&
NTPC Siapet (Bilaspur – 150 km), NTPC & CSEB,
Korba (225 km)
Bulkers
Slag 2.08-2.6 - 2.08-2.6 SAIL Bhilai, Rourkela; JSPL Raigarh, Monnet Ispat and
Energy Ltd Raigarh;
Bhushal Steel and Power
Ltd, Jharsuguda
Road/ Railway
MTPA: Million Tons per Annum
b) Marketing Area and Mode of transportation of Final Product
Final product will be transported byRail&Road.
(viii) Resources optimization/ recycling and reuse envisaged in the project, if any, should
be briefly outlined.
� No waste water is being/will be generated from the Cement manufacturing process
& “Zero Discharge” will be maintained at all the point.
� Domestic effluent generated from Colony & Plant is being/will be treated through
existing STPs having adequate capacity of 300 KLD.Treated waste water will be
utilized for cooling, green belt development and dust suppression.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 34
� No solid waste is being/will be generated from the Cement Plant. However, Sewage
sludge is being/will be generated from STPs& is being /will be used as manure in
horticulture/green belt development.
� Fly ash generated from CPP will be utilised in cement manufacturing process
(ix) Availability of water it’s source, energy /power requirement and source should be
given.
a) Water Requirement and Source
Total water requirement after the proposed expansion project (Existing +
Expansion) will be 3110 m3/day.
Permission for 3000 KLD has already been granted by CGWA vide letter no. 21-
4(36)/NCCR/CGWA/2008-1279 dated 24/10/2008.
Source of Water:Ground water through borewell.
TABLE 3.3
Water Requirement Break-Up (Kindly provide)
Purpose Requirement (m3/day) Source Remark
Existing Proposed Total after
expansion
Cement Plant 1500 -500 1000 Ground
Water Initially ESP +GCT /Bag house was proposed. Now, bag house is installed, so the water requirement
will be reduced
Captive
Power Plant
500 -250 250 Ground
Water Instead of 50 MW, 25 MW will be
installed
WHRB 200 170 370 Ground
Water Instead of 15 MW, 30 MW will be
installed
Domestic use (Plant &
Colony)
600 150 750 Ground
Water No. of employees will be increased
Synthetic
Gypsum
Nil 455 455 345 KLD Ground
Water
&110 KLD
RO Reject
Synthetic Gypsum unit of 65 TPH is
proposed
Mining 200 100 300 Ground
Water Expansion in mine is proposed
TOTAL 3000 - 3110
b) Power Requirement and Source
Power Requirement and Source:
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 35
2*7000 TPD * 54 KWH
1. Demand for Clinkerization: -------------------------------- =31.5 MW
24 Hrs *1000
15000 TPD * 25 KWH
2. Demand for 2*7500 TPD : ----------------------------- = 15.6 MW
Cement Production 24 Hrs *1000
3. Sy. Gypsum, 12 Units /Tonne: 12*65 = 0.8 MW
4. Power Consumption at Mine (@ 2 KWH/Tonne): 1.9 MW
5. Power load at Colony: 0.25 MW
6. Total Power Demand:31.5 + 15.6+0.8 + 1.9 + 0.25 =50.0MW (approx.)
The required power will be met from the proposed 25 MW CPP and 30 MW WSRS.
(x) Quantity of waste to be generated (liquid and solid) and scheme for their
management/disposal
� There will be no waste water generation from the proposed expansion project.
� Domestic waste water from colony & plant is being/will be treated in the STPs
(existing capacity is 300 m3/day&treated waste water will be utilized for green belt
development.
� No effluent is being/will be discharged outside the project premises.
� Used oil will be sold to CPCB authorised recycler.
� No solid waste is being/will be discharged from the plant. However, material
collected by the air pollution control equipment (Bag house & Bag filters) will be
totally recycled back to the process.
� Fly Ash generated from Captive power plant will be used in cement manufacturing
process
4.0 SITE ANALYSIS
(i) Connectivity
The site is well connected to NH-200 (~30 km in WNW direction) &SH –10 (~9.0 km in
NNE direction from the plant site). Nearest city to the plant site is Balodabazar which is
~8 km in NE direction, Nearest Airport is Raipur Airport, Raipur(~ 55 km in SSW
direction).
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 36
The nearest railway station is the Bhatapara(~18 km in NW direction).All the
communication facilities such as telephone, telefax and internet are available in the
vicinity of plant site.
The site is well connected with communication facilities like telephone, fax, wireless and
telex and as such, no constraints are envisaged in this aspect as the Tehsil and District
headquarters are near to the site.
(ii) Land from Land use and Land ownership
Total land area is 159.256 hectareand the proposed expansion will be done within the
existing plant premises.Hence the land ownership will be considered as Industrial type.
(iii) Topography
Topographically the area of interest forms flat landscape of Chhattisgarh State wherein
number of undulations and protuberances of different gradient are formed. The elevation
of the area varies from 265m above mSL. The slope of the area is towards the southeast.
(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies
(including area under CRZ)), shortest distances from the periphery of the project to
periphery of the forests, national park, wild life sanctuary, eco sensitive areas,
water bodies (distance from the HFL of the river), CRZ. In case of notified industrial
area, a copy of the Gazette notification should be given
TABLE 4.1
Environmental Settings of the Area
S. No. Particulars Details
1. Nearest Town / City Nearest Town /City-Baloda Bazar (~8 km in NE direction)
2. Nearest National/State Highway NH -200(~30 km in WNW direction)
3. Nearest Railway Station Bhatapara (~18 km in NW direction)
4. Nearest Airport Raipur Airport (~55 km in SSW direction)
5. Plant Area (Land use) Total land area is 152.059 hectares.
6. Archaeological Important Place None within 10 km radius
7. Ecological Sensitive Areas (National Park, Wild Life Sanctuary, Biosphere
reserves, Tiger Reserve, Elephant
Reserve etc.)
No National Park, Wildlife Sanctuary, Biosphere Reserve,
Protected Forest exists within 10 km radius
8. Reserved / Protected Forest within
10km radius Dhabadih Reserve Forest (~2.5 km ENE direction)
9. Water Bodies � Mahanadi Canal (~0.5 km SE direction)
� BanjariNala (~3.0 km NW direction)
� Kukardih Dam (~4.5 km NE direction)
� KauwaNala(~9.5 km ESE direction)
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 37
� TengnaNala(~8.0 km ESE direction)
� ChitawarNala(~3.0 km SE direction)
� KhorsiNala(~3 km ESE direction)
10. Seismic Zone Zone II [as per IS 1893 (Part-I): 2002]
(v) Existing Infrastructure
Total land area covered under plant, colony etc. is 159.256 hectare and the proposed
expansion will be done within the existing plant premises.
Following infrastructure facilities are available, which will be expanded as per the
requirement:
• Workshop
A common mechanical and electrical workshop is located to take care of the regular
maintenance/ repair jobs in the plant.
• Machinery stores
A store building is available for storing tools, spare parts, consumables, etc. Open
area for storing machinery and construction materials for the proposed expansion
plant.
• Cranes, Monorails and Pulley blocks
Adequate sized maintenance cranes/ hoists, monorails and pulley blocks at all
suitable locations at the plant for ease of maintenance and operation.
• Time and Security office
At the entrance of the main plant, a time office and a security office has been
constructed.
• Dispensary
A small dispensary with first aid facilities has been provided in the plant premises.
• Weighbridge
Electronic weighbridges are envisaged to take care of the incoming and outgoing
materials in the existing plant premises.
• Bags godown
Space has been provided in the packing plant area for the storage of bags.
• Parking
Adequate parking space has been/will be provided in the plant premises for the
parking of vehicles.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 38
• Residential Area (Non processing area)
Residential colony for staff has been developed within the plant premises along with
all the required social amenities. The total area for colony is 34.39 Ha
• Storage facilities
Covered storage facilities have been/will be provided for the storage of raw
materialswhich are detailed below:
TABLE 4.2
Storage Facilities
Type of Materials Type of Storage Capacity (MT) Total (MT)
Limestone Stock pile 4 x 155000 620,000
Iron Ore Hopper 2 x 3000 6000
Coal Covered Storage yard/ Stock pile 4 x 16500 66,000
Gypsum Covered Storage yard 2 x 10000 2,00,000
Clinker Stock pile/ tank 4 x 75000 3,00,000
Cement Silo 4 x 7500 30,000
Fly ash Covered Storage yard 2 x 5000 10,000
(vi) Soil classification
The district has mainly Alluviam types of soil
(vii) Climatic data from secondary sources
Balodabazar has a tropical wet and dry climate. Temperatures remain moderate for most
of the year, apart from the summer from March to June, which can be extremely hot.
Monsoon season starts from late June and ends in early October. Winters last from
November to January and are mild, although lows can fall to 5 °C (42 °F). The average
rainfall in the district is around 1400 mm.
(viii) Social Infrastructure available
Telephone, Medical facilities and post office facilities are available in the nearby towns.
Almost all the villages in the buffer zone are electrified.
5.0 PLANNING BRIEF
(i) Planning Concept (type of industries, facilities, transportation etc.) Town and
country Planning/ Development authority classification.
The existing industry is cement industry(Red Category). Facilities required for the
proposed expansion project shall be provided as per requirement. Transportation of raw
material and final product will be done via existing road and rail network and cement
concrete road has been developed within the existing plant premises.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 39
(ii) Population Projection
Temporary influx of people will be there as the managerial and supervisory staff will
generally be outsider.
(iii) Land use planning (breakup along with green belt etc.)
Total land area covered under plant, colony etc. is159.256 hectare. Proposed Expansion
Project will be done within the existing plant premises therefore no additional land will
be acquired.Out of total project area, about52.55 ha has been/ will be developed as green
belt/plantation. A residential colony will be developed in approx 34.39 ha
(iv) Assessment of infrastructure demand (Physical & Social)
M/s. Shree Cement Limited has assessed the demand of infrastructure (Physical & Social)
within the plant &in nearby area of the plant site and development activities are being
undertaken under corporate social responsibilities program for rural development
initiatives for the upliftment of the nearby communities from time to time.The existing
infrastructure facilities available at the plant shall be utilized for the proposed expansion
project. Same will be expanded as per requirement.
(v) Amenities/Facilities
The company has constructed township, dispensary, shopping complex, canteen etc. for
the permanent and contract employees.
Shree Raipur Cementwill develop the Amenities/Facilities in nearby area of the plant site
as per requirement of local people of the nearby area under corporate social
responsibilities programme.
6.0 PROPOSED INFRASTRUCTURE
(i) Industrial Area (Processing Area)
Total land area is 159.256 ha out of which 52.55 ha has been/ will be developed as green
area.No additional land is required for proposedexpansion as it is carried out in the
existing plant premises.
(ii) Residential area (Non Processing area)
Township for employees will be constructed adjoining the cement plant premises. The
total Area for the township is 34.39 ha
(iii) Green Belt
Total land area is 159.256 hectare. 52.55 ha land (33%) will be developed under Green
belt/plantation.
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 40
(iv) Social Infrastructure
Proposed project will result in growth of the surrounding areas by increased indirect
employment opportunities in the region including ancillary development and supporting
infrastructure.
(v) Connectivity(traffic and transportation road/rail/metro/water ways etc)
The site is well connected to NH-200(~30 km in WNW direction from plant site). Nearest
Railway station is Bhatapara Station ~18 km in NW direction from the plant site. The site
is well connected with communication facilities like telephone, fax, wireless and telex and
as such, no constraints are envisaged.
(vi) Drinking Water Management
Total water requirement (Existing & Proposed) for the expansion project is 3110
m3/daywhich will be sourced from ground water. No additional water is required for
proposed expansion.
(vii) Sewerage System
Domestic waste water from colony & plant is being/will be treated in the STPs (existing
capacity is 300 m3/day & treated waste water will be utilized for green belt development
and dust suppression.The sludge is being/will be used as manure/green belt
development.
Process flow diagram of STP Plant
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 41
Process description of the existing STP of 300 m3/day capacity:
Bar screen chamber followed by collection cum equalization tank followed by Fluidized
Aerobic Bed Reactors (2 Nos.) will be provided with coarse air bubble diffusion system
followed by Tube Settler Tank in the STP. The clear supernatant after disinfecting by
chlorination will be passed through dual filter and activated Carbon filter before will be
collected in the treated water tank. The sludge generated from the FAB will be passed
through sludge digester and dried and the filtrate will be collected and sent back to the
equalization tank and the dried cakes will be used as manure. The treated water will be
used for plantation activities and green belt development.
(viii) Industrial Waste management
No industrial waste is being/will be generated from plant.However waste water
generated from RO unit shall be reused for dust suppression and plantation.
(ix) Solid Waste Management
There will be no solid waste generation in the plant.Dust collected from air pollution
control equipment will be entirely recycled in the process. STP’s generated sludge will be
used as manure in gardening as well as in green belt development.
(x) Power requirement and source
Total Power requirement after the proposed expansion project will be50.0MWwhich will
be sourced from Captive Power Plant,& WHRB. DG Set will be used for emergency.
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
(i) Policy to be adopted (Central/State) in respect of the project affected persons
including home oustees, land oustees and landless labourers (a brief outline to be
given).
Since, the proposed expansion will be done in the existing plant premises& no additional
land will be acquired for the expansion project; hence R& R plan is not applicable for the
proposed expansion project.
8.0 PROJECT SCHEDULE AND COST ESTIMATES
(i) Likely date of start of construction and likely date of completion (time schedule for
the project to be given). –II
The project will start only after obtaining necessary statutory approvals i.e.
Environmental Clearance and all other required clearance
I
Proposed Expansion of Integrated Cement Plant (Clinker from 3.0 to 4.8 MTPA, Cement 5.2 MTPA), 30 MW Waste Heat
Recovery Power Plant, 25 MW Captive Power Generation
Near Village Khapradih, Tehsil Simga in District Balodabazar-Bhatapara (Chhattisgarh).
Pre – Feasibility Report
M/s ShreeCement Ltd. 42
(ii) Estimated project cost along with analysis in term of economic viability of the
project.
The proposed project will be financed by internal sources. The capital project cost for the
proposed expansion will be 145 crore.
� Cost for Environment Protection (both for mines and plant)
• Capital Cost : Rs15 Crores
• Recurring Cost: Rs0.2 Crores/annum
9.0 ANALYSIS OF PROPOSAL (final recommendations)
Financial and social benefits with special emphasis on the benefit to the local people
including tribal population, if any, in the area.
The state of Chhattisgarh will get revenues in terms of taxes, local people will get opportunity in
terms of indirect employmentand business opportunity like transport of Cement to the market
will increase.Nearby people will get opportunity to improve their livelihood.
10.0 CONCLUSION
No additional land will be required, existing land is sufficient for the proposed expansion project
hence there will be no impact on the land use pattern of the project study area. Adequate
measures will be adhered to keep the pollution level within prescribed standards. Proposed
Expansion Project will result in growth of the surrounding areas by enhancing opportunity in
indirect employment in the region including ancillary development and supporting
infrastructure. Development of social amenities will be provided in the form of medical facilities,
education to underprivileged and creation of self help groups.
Considering all the above, it may be observed that the proposed expansion will be an eco-friendly
plant, which will produce very negligible dust emission, shall have no effluent discharge.
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