CONTENTSenvironmentclearance.nic.in/writereaddata/form-1/2014_7...Fax No. 0141-2554513 0124 –...
Transcript of CONTENTSenvironmentclearance.nic.in/writereaddata/form-1/2014_7...Fax No. 0141-2554513 0124 –...
i
CONTENTS
S. NO. PARTICULAR PAGE NO.
1. FORM –1/ APPENDIX -I 1 - 14
2. PRE-FEASIBILITY REPORT 1 - 21
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FORM – I/APPENDIX -I
S. NO. PARTICULAR PAGE NO.
(I) BASIC INFORMATION 1
(II) ACTIVITY 4
(III) ENVIRONMENTAL SENSITIVITY 13
(IV) PROPOSED TERMS OF REFERENCE FOR EIA
STUDIES 14
(V) UNDERTAKING 15
iii
ABBRE VIATIONS
CPCB : Central Pollu tion C ontrol Board
CPP : Captive Power Plan t
CRZ : Coastal Regulation Zone
E : East
EC : Environ men tal Clearan ce
EIA : Environ men t Impact Assessmen t
EMP : Environ men tal Man agemen t Pl an
ESE : East of Sou th East
ESP : Electro Static Precipitator
ISO : International Organization For Standardiz ation
KLD : Kil o Li tre Per Day
LIPL : Lafarge India Pvt. Ltd.
ML AREA : Mining Lease Area
MoEF : Ministry of Environ men t & Forest
MT : Metric Ton ne
MTPA : Million Tonnes Per Annum
MW : Mega Watt
N : North
NE : North East
NH : National Highway
NNW : North of North West
NW : North West
OSHAS : Occupation al Heal th & Safety Advisory Service
OPC : Ordinary Portl and C ement
PFR : Pre Feasibili ty Rep ort
PPC : Pozz olan a Portl and Cement
PM : Particulate Matter
RABH : Reverse Air Bag Hou se
RMC : Ready Mix Concrete
S : Sou th
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SE : Sou th East
SPCB : State Pollution Control Board
SSW : Sou th of Sou th West
STP : Sewage Treatment Plan t
TPD : Ton nes Per Day
W : West
WHRB : Waste Heat Recovery Boiler
WSW : West of Sou th West
ha : Hectare
m : Metre
mm : Millimetre
km : Kil ometre
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 1 J.M. EnviroNet Pvt. Ltd.
APPENDI X - I
(See paragra ph – 6)
FORM – 1
(I) Basic Information
S.
No. Item Details
1. Name of the p roj ect/s Expansion of C ement Plant by In stallation of Lin e-II (Clin ker 1.6
MTPA, C ement 2.6 MTPA & D.G. Set 2.5 MW) by M/s. Lafarge India
Pvt. Ltd. (LIPL)
2. S. No. in the sched ule As per EIA Notification dated 14th Sept. 2006 as amen ded on 1st
December, 20 09, this project falls under S. No. 3 (Material
Production ), Project or Activity ‘3 (b)’ C ement Production
3. Prop osed cap acity/ area/ length
/ tonnage to be h andled /
command area/ l ease area/
number of wells to be drilled
Units
Existing
Capacity
(Line I)
Proposed
Capacity
(Line II)
Total Product ion
after expansion
Clinker
(MTPA) 1.6 1.6 3.2
Cement
(MTPA) 2.6 2.6 5.2
D.G. Set
(MW )
(Standby)
1.5 2.5 4.0
4. New/Expansion/Modernization Expansion
5. Existin g C apacity/Area, etc. Existing Capaci ty
S. No. Activity Existing
Capacity Envir onmental Clearance
for Existing ca pacity
1. Clinker 1.6 MTPA
Vide MoEF letter n o. J-11011/1097/2007 -IA.II(I) dated 23rd December, 2008 (Annexur e 1)
2. Cemen t 2.6 MTPA
Vide MoEF letter n o. J- 11011/113 /2011 -IA.II(I)
dated 19th June, 2012 (Annexur e 2)
3. D.G. Set 1.5 MW
Vid e RSPCB letter n o. F(Tech)/Chittorgarh (Nimbahera)/4 (1)/200 9-2010/5431 -5435 dated 30th Sep tember, 2013 (Annexure
3)
Total p roject area is 182.87 hectare.
6. Category of Project i.e. 'A' or 'B' Category “A”
7. Does i t attract the general No, i t d oes n ot attract th e general condition .
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 2 J.M. EnviroNet Pvt. Ltd.
S.
No. Item Details
condition? If yes, please specify.
8. Does it attract the sp ecific
condition? If yes, please specify.
No, i t d oes n ot attract th e speci fic condition.
9. Location
Plot/Survey/Khasra No. Khasra Map has been en closed as (Annexure 4)
Villages Bhawaliya & Mangrol
Tehsil Nimbah era
District Chittorgarh
State Raj asthan
10. Nearest railway station / airport
alon g with distance in km
� Nearest Rail way Station: Gambhiri Road Railway Station (~ 0.1
Km in S Direction)
� Nearest Airport: Maharan a Pratap Airport (~ 80 km in WSW
direction)
11. Nearest Town, Ci ty, District
Head quarters al ong with
distan ce in kms.
� Nearest Town: Nimbahera (~8.0 Km in SSE direction )
� Nearest Ci ty: Udaipur (~ 100 km in WSW direction)
12. Village Pan chayats, Zil a
Parishad , Municipal C orp oration ,
Local body (compl ete p ostal
addresses with telephone n os. to
be given )
Village Pan chayat: Bhawaliya Vill age Panchayat and Man grol Village
Pan chayat
Zila Parishad: Zila Parishad Ch ittorgarh Raj .
Postal Address: Zila Parishad Chittorgarh Raj.
13. Name of the applican t M/s. Lafarge India Pvt. Ltd.
14. Registered Address 1004, B Win g, 1 0th Floor C recenzo –G Bl ock, Behin d MC A Behind
Kurla Complex, Band ra (E) , Mu mbai –400 051
15. Address for corresp ondence : Project Propone nt EIA Cons ulta nt
Name Mr. D .S. Rao Mr. B.M. Mathur
Designation
(Owner/Partner/CEO )
Vice - Presid ent (Raj asthan
Project)
Associate Director
Address UDB Corporate Towers, A1-4th Floor, JLN Marg, Jaipur-
302017, Raj asth an
J. M. EnviroNet Pvt. Ltd.
S.C.O .-16 , Sector- 10A, Gu rgaon
(Haryana)
Pin C ode 302017 122 001
E-mail [email protected] [email protected]
Telephon e No. 0141-25546 13, 0 9950078547 0141-27233 52
Fax No. 0141-25545 13 0124 – 4141029 /0141-4001345
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 3 J.M. EnviroNet Pvt. Ltd.
S.
No. Item Details
16. Detail s of Altern ative Sites
examined, i f an y. Location of
these si tes sh ould be sh own on a
toposheet.
Sin ce the prop osed expansion will be d one within the existing plant
premises; h ence, n o altern ative site has been considered.
17. Interlinked Projects � Captive Arniya Joshi Limestone Mine (Mining Lease Area-
1,476.425 h a) with production capaci ty of 2.6 MTPA at Villages-
Mota, Shah bad, Kanpu ra, Teh sil - Nimbah era, District-
Chittorgarh, Raj asth an.
Status- Environ mental Clearan ce has been obtained.
� Prop osed Limestone Mine (Mining Lease Area- 60 2.00 h a) with
production cap acity of 2.6 MTPA at Village: Sita Ram Ji Ka Kh era,
Teh sil- Nimbahera, District- Chittorgarh, Rajasthan.
Status- Environ men tal Clearan ce awaited bu t recommend ed by
EAC (M) through Minu tes of Meetin g h eld in September, 2013.
18. Whether separate ap plication of
interlinked project h as been
su bmitted ?
� Captive Arniya Jos hi Limestone Mine - No, since
Environ men tal Clearan ce h as been obtained.
� Proposed Limestone Mine (Mining Lease Area - 602.00 ha,
Product ion Ca pacity -2.6 MTPA)- Yes, application has been
submitted & Environ men tal Clearan ce is awaited which is
recommended th rough MoM by EAC (M) in October, 2013
19. If yes, date of su bmission Proposed Sita Ramji Ka Khera Limestone Mine (Mining Lease
Area- 602.00 ha , Product ion Ca pacity -2.6 M TPA ) - 15th
November, 2011 .
20. If no, reason -
20. Whether th e proposal involves
approval/clearan ce und er: if yes,
details of th e same and their
status to be given.
(a) The Forest (C onservation ) Act,
1980?
(b) The Wildlife (Protection) Act,
1972?
(c) The C.R.Z Noti fication, 1991?
No forest land invol ved
21. Whether there is an y Non e
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 4 J.M. EnviroNet Pvt. Ltd.
S.
No. Item Details
Government Ord er/ Policy
relevant/ relating to the site?
22. Forest land invol ved (hectares) No Forest l and is invol ved.
23. Whether there is an y litigation
pending again st the project
and/or l and in which the p roject
is proposed to be set up?
(a) Name of the C ou rt
(b) Case No.
(c) Orders/directions of the
Court, if any and i ts relevance
with the p rop osed project.
No li tigation is pend ing against this project.
(II) Activity
1. Construct ion, operation or decommissioning of the Project involving actions, which will
cause physical changes in t he locality (topography, land use , changes in water bodies, etc.)
S.
No.
Informat ion / Checklist
Confirmation
Yes /
No
Details thereof (wit h approximate
quantities/rates, wherever poss ible ) with
source of information data
1.1 Permanen t or temp orary change in
land use, land cover or topograph y
including increase in intensi ty of land
use (with respect to local l and u se
plan)
Yes Total proj ect area is 182.87 hectares. Proposed
expan sion will be done within th e existing plant
premises. 12 ha of th e total plant area is already
covered under green bel t/plan tation which shall
be further develop ed & enhan ced .
1.2 Clearance of existin g land, vegetation
and buildings?
No Sufficient sp ace is already pl anned for this
expan sion within the existin g p remises; hence
no clearan ce of vegetation or bu ildings will take
place.
1.3 Creation of n ew land uses? Yes This is an existing proj ect & p roposed expansion
will be don e within the existing plan t premises
which shall invol ve install ation of New Lin e II.
1.4 Pre-construction in vestigation s e.g.
bore h ou ses, soil testing?
Yes Soil investigation of maj or stru ctures will take
place before construction.
1.5 Construction works? Yes The p roposed expan sion project will invol ve
con struction of Kiln, Raw mill, C oal mill , cement
mill, silo etc.
1.6 Demolition works? No As the prop osed expan sion is pre plan ned,
hence n o demolition work is envisaged.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 5 J.M. EnviroNet Pvt. Ltd.
1.7 Temp orary si tes used for con stru ction
works or h ousing of con stru ction
workers?
Yes The construction worker col ony will be outside
the pl ant premises with all necessary facili ties
including 24 hrs fi rst aid centre etc.
1.8 Above ground buildings, stru ctu res or
earth works including linear
structures, cu t and fill or excavation s
Yes There will be excavation, cu t and fill during the
process of con stru ction / erection of new lin e.
1.9 Underground works includin g minin g
or tunneling?
No Not Ap plicable
1.10 Reclamation works? No No reclamation work is required.
1.11 Dred ging? No No Dredging is invol ved
1.12 Offshore stru ctures? No Not Applicabl e
1.13 Produ ction and manu facturin g
processes?
Yes The p rop osed expan sion will be done via
installation of new Line II.
M anufact uring Process
• Transp ortation of the Limestone from
Captive mines to th e cement pl an t
• Pre-blending of crush ed limeston e
• Drying and grinding of Ram Material
• Blending of raw mill and storage of kiln feed
• Pre-heater, Pre-cal cinator an d Kiln
• Clinker Grindin g
• Cemen t Storage and Packing
1.14 Facili ties for storage of good s or
materials?
Yes Covered storage facilities and sil os will be
provid ed within the plant premises sep arately
for raw material, clin ker and cement capaci ty.
1.15 Facili ties for treatment or disp osal of
solid waste or liquid effluen ts?
Yes No solid waste & liquid waste will be generated
from th e plan t. Du st collected from air pollu tion
con trol equip men t will be totall y recycled and
reu sed in to the p rocess.
The d omestic wastewater generated from
col ony and plant will be treated in STP (already
installed) and the treated waste water will be
utilized for cooling process and green bel t
devel opment & Sewage sludge generated from
STPs will be u sed as manu re in
horticulture/green bel t d evel opmen t.
1.16 Facili ties for long term housin g of
operational workers?
Yes A residential compl ex with all l atest
recreational & communication facili ties is
already p rovid ed for pl ant employees within
the existin g premises which is ad equate for this
expan sion.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 6 J.M. EnviroNet Pvt. Ltd.
1.17 New road, rail or sea traffic durin g
construction or operation?
No No new road, rail or sea traffic will be required
during construction or operation of the
proposed expan sion p roject. The existing
infrastructure is sufficient en ough to bear the
load.
1.18 New road, rail , air waterborne or
other tran sp ort infrastru ctu re
including new or al tered routes and
stations, p orts, airports, etc?
No No new road, rail, air waterborn e or other
transport infrastructure in cluding n ew or
altered rou tes and station s, p orts, airp orts, etc
will be required.
1.19 Closure or diversion of existin g
transport routes or infrastru ctu re
leading to ch anges in traffic
movements?
No No closu re or diversion of existin g transp ort
rou tes or infrastructu re leading to changes in
traffic movements is required .
1.20 New or diverted tran smission lines or
pipelines?
No No new or diverted tran smission lin es or
pipelines are there.
1.21 Impound ment, dammin g, culvertin g,
realignment or other changes to the
hydrol ogy of watercourses or
aquifers?
No There will be n o imp oundment, damming,
culverting, realign men t or other changes to the
hydrol ogy of watercou rses or aqui fers.
1.22 Stream crossings? No No stream crossing will be th ere.
1.23 Abstraction or transfers of water from
ground or su rface waters? Yes Total water requirement after the proposed
expan sion project (Existing + Expan sion) will
be 3580 KLD.
S.
No. Particulars
Qua ntity
(KLD) Source
1. Existin g 2380 Ground Water & Min e Su mp
Water (After devel op ment of Mine Pi t)
2. Additional 1200
3. Total after proposed
expan sion
3580
1.24 Changes in water bodies or th e land
surface affecting drainage or run -off?
No There will be no change in water bodies or the
land surface affecting drainage or run -off.
1.25 Transport of personnel or material s
for construction, op eration or
decommissionin g?
Yes The transp ort arran gements will be made for
the staff coming from d istant villages / towns
from where th ey commute to and fro for work.
Transp ortation of raw material s and finished
produ cts will be d one by road and rail .
1.26 Long-term disman tlin g or
decommissionin g or restoration
works?
No No long-term disman tlin g or decommission ing
or restoration works is required.
1.27 Ongoing activi ty durin g
decommissionin g, which could have
No Not Ap plicable
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 7 J.M. EnviroNet Pvt. Ltd.
an imp act on the environ men t?
1.28 Influx of people to an area in either
temp orarily or permanently?
Yes Existin g Manp ower requ irement is 200 persons
& Additional Manp ower requirement is 50
persons.
Durin g con struction phase contract labour will
be employed as temporary manp ower and same
will be fulfill ed preferabl y from th e nearby area
as well as outside.
1.29 Introduction of alien species? No Introduction of alien species is n ot en visaged.
1.30 Loss of native sp ecies or genetic
diversi ty?
No No such case is rep orted from the area so far.
1.31 An y other action s? No Not Ap plicable
2. Use of Natural resources for construction or operat ion of the Project (s uch as land, water ,
materials or e ner gy, especially any resources which are non-re newable or in short
supply):
S.
No. Informat ion / checklist
confirmation Yes /
No Details t hereof (with approximate quantities
/rates, wherever possible) wit h source of
information data
2.1 Land especially undevel oped or
agricul tu ral l and (ha)
No Proposed Exp ansion will be d on e within the existin g
plant premises.
2.2 Water (expected source &
competin g users) unit: KLD
Yes Total water requirement after the p rop osed
expan sion p roject (Existing + Expansion) will be 3580 KLD which will be sou rced from Ground Water and & Mine Su mp Water (After devel op men t of Min e Pit)
2.3 Minerals (MT) Yes Limestone, C oal an d Gyp sum will be u sed for
proposed expansion project.
2.4 Construction material – stone,
aggregates, sand / soil (exp ected
source – MT)
Yes Construction material as avail able locall y will be
used for construction of n ew line.
2.5 Forests and timber (source – MT) No -
2.6 Energy in cludin g electrici ty and
fuels (source, competin g u sers)
Unit: fuel (MT), energy (MW)
Yes Existin g power requirement is 40 MW and
additional power requiremen t will be 40 MW. Thu s,
total p ower requirement after prop osed expan sion
will be 80 MW wh ich will be sou rced from State Grid
& D.G. Set (Stand by)
2.7 An y other natural resou rces (Use
approp riate standard units) No -
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 8 J.M. EnviroNet Pvt. Ltd.
3. Use, stora ge, tra nsport, handling or product ion of s ubs tances or materia ls, which could be
harmful to human health or t he environment or raise concerns about actua l or perceived
risks to human health.
S. No. Informat ion/ Checklist
confirmation
Yes /
No
Details thereof (wit h approximate
qua ntit ies/rates, wherever poss ible) wit h
source of information data
3.1 Use of substan ces or materials,
which are hazard ous (as per MSIHC
rules) to hu man heal th or the
environment ( fl ora, fauna, and
Water sup plies)
No No su ch substan ces or material s will be used, which
are hazardou s to hu man heal th or the en vironmen t.
3.2 Changes in occurren ce of disease or
affect disease vectors (e.g. in sect or
water borne diseases)
No Not Applicable
3.3 Affect the wel fare of peopl e e.g. by
changing living cond ition s?
Yes The company is already involved in th e social
welfare activities for the upli ftmen t of the nearby
areas. Maj or areas in clud e:
• Health Ini tiatives-SWASTH BHARAT
• Safety Ini tiatives-SURAKSHIT BHARAT
• Education Initiatives-SAKSHAR BHARAT
• Employability-SAKSHAM BHARAT
LIPL will con tinu e th e same for prop osed expan sion
project as per requirements of the people.
3.4 Vulnerable group s of p eople who
could be affected by the p roject e.g.
hospital patien ts, children , the
elderl y etc.,
No No effect is envisaged .
3.5 An y other cau ses No -
4. Product ion of solid wastes during construction or o peration or Decommiss ioning
(Tones/M ont h)
S. No. Information/Checklist
confirmation
Yes/
No
Details thereof (with a pproximate
qua ntit ies/rates, wherever possible ) with
source of information data
4.1 Spoil , overburd en or min e wastes No There will be n o sp oil, overburden or mine wastes
as this is a plant expansion only.
4.2 Municipal waste (domestic and or
commercial wastes)
Yes Municip al waste generated from Pl ant / col on y will
be coll ected, segregated and disposed off
scien tifically.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 9 J.M. EnviroNet Pvt. Ltd.
4.3 Hazard ou s wastes (as per Hazard ous
Waste Man agemen t Rules)
Yes A small quan ti ty of u sed /spent oil will be generated
which will be used for lubrication of external part of
machines, lu brication of d rill machin es, hammers,
etc. and remain ing qu anti ty will be sold to CPCB
Auth oriz ed Recyclers.
4.4 Other industrial process wastes No There will be n o generation of industrial p rocess
wastes.
4.5 Surplu s produ ct No There will be no su rplu s produ cts.
4.6 Sewage sludge or other slud ge from
effluent treatmen t
Yes STP Sludge will be u tilized as manu re for green belt
devel op men t within the plan t premises.
4.7 Con struction or d emolition wastes Yes Con stru ction waste like soil, brick bi ts, etc will be
utilized in l eveling of land, road making or filling. No
demolition is en visaged.
4.8 Redundan t machinery or equipment No Not applicabl e as it i s a new install ation
4.9 Con taminated soils or other
materials
No There will not be any contaminated soil s or other
materials.
4.10 Agricul tural wastes No There will n ot be any agricul tural wastes.
4.11 Other solid wastes No There will n ot be any other solid wastes.
5. Release of pollutants or any hazar dous, toxic or noxious substa nces to air (Kg/hr)
S.
No.
Information / Checklist confirmation Yes
/
No
Details t hereof (wit h approximate
qua ntit ies/rates, wherever poss ible) with source
of information data
5.1 Emission s from combustion of fossil fuel s
from stationary or mobile sources
Yes Emission s from combustion of fossil fuel s from
stationary or mobile sources will be main tain ed
within the prescribed en vironmen tal regulatory
standard s by installation of adequ ate Pollution
Con trol Equipments.
5.2 Emission s from production p rocesses Yes Efficien t p ollution control equip ments like bag
hou se and bag Fil ters h ave been p rop osed for
expansion p roject to control emissions. For kiln and
clin ker cooler, installation of bag house has been
envisaged whil e for material transfer poin ts; reverse
air jet type bag filters have been envisaged . Same
practices are being foll owed in existing plant.
5.3 Emission s from material s han dling
includin g storage or tran sport
Yes All the conveyors will be provid ed with conveyor
covers and hood s. High efficien cy reverse air jet type
Bag Fil ters are con sid ered to arrest the air borne
dust at the tran sfer points. Sp rin kling of water will
be d one along the internal road s in order to control
the dust arising due to movemen t of vehicles. Same
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 10 J.M. EnviroNet Pvt. Ltd.
practices are being carried out in the existing plant.
5.4 Emission s from construction activi ties
includin g pl ant and equip ment
Yes Emission from con struction activities will occur
which will be controlled by sprinkling water on
road s and regul ar sweepin g of road s.
5.5 Dust or odou rs from handlin g of
materials in cluding construction
materials, sewage and waste
Yes Dust will be gen erated from h andlin g of raw
materials. Bag filters will be install ed at all transfer
poin ts to main tain it within permissible levels.
Sewage water will be collected from plan t & col ony
& will be treated in STP.
5.6 Emission s from incineration of waste No There will be n o in cineration of waste.
5.7 Emission s from burning of waste in open
air (e.g. slash materials, construction
debris)
No There will be n o burnin g of waste in open air.
5.8 Emission s from any other sources No There will be n o emissions from an y other sou rces
6. Generation of Noise and Vibrat ion, and Emissions of Light a nd Heat:
S. No. Information / Checklist Confirmation Yes
/ No
Details thereof (wit h approximate
qua ntit ies/rates, wherever possible) wit h
source of information data with source of
information data
6.1 From operation of equ ip men t e.g.
engines, ven tilation pl ant, crushers
Yes In the cemen t plant, noise from operation of
equ ipmen ts will likel y to arise.
Proper noise abatement measures will be ad opted
and persons working cl ose to machines and
machine operators will be p rovided with personal
protective equipment viz. Ear plu gs/Ear defend ers
etc. for furth er p rotection. Similar measures are
being adop ted at existing p remises.
6.2 From industrial or similar p rocesses Yes The noise will be generated due to the running of
the machin ery. Proper mitigation measu res will be
impl emen ted for the redu ction of noise levels viz
acoustic enclosu res etc. The workers will be
provid ed with personal protective equipmen ts.
6.3 From construction or demolition Yes The n oise gen erated from construction activi ties
will be maintained within the prescribed Noise
standards.
6.4 From blasting or piling No Not Ap plicable, sin ce this is a plan t expan sion only.
6.5 From construction or operational traffic Yes There will be some noise due to movement of
machines and vehicles but the same will be
maintained within th e prescribed limits. Noise
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 11 J.M. EnviroNet Pvt. Ltd.
during con stru ction activi ties will be temporary &
will be under control .
6.6 From lightin g or cooling systems No No noise will be generated from lighting or cooling
systems.
6.7 From an y other sources No Not Ap plicable
7. Risks of contaminat ion of land or water from releases of pollutants into the ground or int o
sewers, sur face waters, groundwater , coastal waters or t he sea:
S. No. Informat ion / Checklist Confirmation
Yes / No
Details t hereof (wit h appr oximate qua ntit ies/rates, wherever possible ) with
source of information data
7.1 From han dling, storage, u se or spillage
of hazardous materials
No In the cement plan t, th ere is n o use / handling of
hazard ous material except du ring annu al oil
change period, which sh all be handl ed in cl osed
con tainers.
Al so care will be taken during i ts use for
lubrication of external part of equip men t, so th at
nothing falls on ground, which may contaminate
the soil.
Equipmen ts will be kept well maintained so th at
they may remain leakage free.
7.2 From discharge of sewage or other
effluents to water or th e land (exp ected
mode and place of discharge)
No No efflu en t will be generated during the process.
Only d omestic wastewater will be generated which
will be treated in STP and treated waste water will
be u tilized for cooling, green belt devel op men t and
dust suppression.
7.3 By dep osition of p ollu tan ts emitted to
air into th e land or in to water
No Due to expansion, there is likely hood of in crease
of air emission s. But p rop er mitigating measures
are bein g adopted to redu ce the effect.
However, p eriodical monitorin g is being d on e and
results are analyzed. In case an y chan ge shows
adverse effects, it will be attended immediatel y for
imp rovements/rectifications.
7.4 From any other sources No Not Ap plicable
7.5 Is there a risk of l ong term buil d up of
pollutants in the environment from
these sources?
No There will be n o disch arge of effluen t outsid e the
plant premises, n o solid waste will be generated
from the project & adequ ate PCEs such as
Baghouse, Bagfilters will be installed to maintain
the pollutan t level within prescribed standard s.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 12 J.M. EnviroNet Pvt. Ltd.
8. Risk of accidents during constr uction or operation of t he Project, which could affect human
health or the environment
S. No. Information / Checklist
Confirmation
Yes
/ No
Details t hereof (wit h approximate
qua ntit ies/rates, wherever poss ible) wit h
source of information data
8.1 From expl osions, spillages, fires etc
from storage, handling, use or
produ ction of h azardous substances
No Possibility of accid en t on accoun t of spillages, fire
or haz ard ous substan ces etc. is very less. Proper
maintenan ce, operation and leakage proof
condition of machinery elimin ates p ossibili ties of
fire.
Fire extinguishers will be made avail able near all
machines and all persons would be properl y
trained to quen ch the fi re at source itself. Also, fire
hydrant is available in existing premises which
may be used in case of any fire etc.
8.2 From any other causes No Not Ap plicable
8.3 Could the project be affected by natural
disasters causing en vironmen tal damage
(e.g. fl oods, earthquakes, land slides,
cloudburst etc)?
No No su ch case has been reported in the area and
chances are minimal. However, we are havin g
Emergency and Con tin gen cy plans.
9. Factors which should be considered (such as consequentia l development ) which could
lead to environmental effects or the pote ntial for cum ulative impacts with other existing
or planned activ ities in the loca lity .
S. No. Information / Checklist confirmation Yes
/ No
Details t hereof (wit h approximate
qua ntit ies/rates, wherever poss ible) wit h
source of information data
9.1 Lead to d evelop men t of supp ortin g
utili ties, ancill ary devel op ment or
devel op men t stimulated by the project
which could have impact on th e
environ men t e.g.:
• Supp orting infrastructure (road s,
power supply, waste or waste water
treatmen t, etc.)
• Housin g devel op men t
Yes Residential facilities will be provided to the staff in
existin g premises.
Employment op portunities will in crease due to th e
requirement of workers for th e proposed
expansion project.
Local p eopl e will be preferred for employmen t.
This will contribute in raising the socio-econ omic
status and standard of living of the nearby villagers.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 13 J.M. EnviroNet Pvt. Ltd.
• Extractive industries
• Suppl y industries
• O ther
9.2 Lead to after-u se of the si te, which could
have an impact on the environ ment
No Not Ap plicable
9.3 Set a precedent for later devel opments Yes A better after u se scenario which is likely to
increase aesthetic beau ty of area & greenery would
set precedence for su bsequen t en trepreneu rs wh o
ven ture su ch p rojects.
9.4 Have cu mulative effects due to proximity
to other existin g or planned projects
with similar effects
Yes Indu stries such as Mines and Plan ts of similar
cap acities are p resen t in proximity to th e project.
Therefore, cumul ative impact due to such project
will be accessed.
(III) Envir onmental Sens itiv ity-
S.
No. Areas Name/
Identity
Aerial dista nce (within 15
km.) Proposed project
location boundary
1. Areas protected und er intern ation al conven tions, national or l ocal legislation for their ecol ogical , landscap e, cul tural
or other related value.
Non e Non e
2. Areas which are importan t or sen si tive for ecological reason s - Wetlands, watercourses or oth er water bodies, coastal zone, biospheres, moun tains,
forests.
Reserved Forest ~6.7 Km ENE Direction
Reserved Forest ~ 6 .0 Km NE Direction
Reserved Forest ~ 8 .2 Km NNE Direction
Gambhiri River ~4.0 Km in NE Direction
Gambhiri Dam ~4.0 Km in ESE Direction
Mu rliya Dam ~2.6 Km in WSW Direction
3. Areas u sed by protected, imp ortant or sen si tive species of fl ora or faun a for
breeding, nesting, foraging, resting, over wintering, migration.
Non e Non e
4. Inland, coastal, marine or undergrou nd
waters. Non e Non e
5. State, National boundaries - -
6. Routes or facilities u sed by the pu blic for access to recreation or other tourist, pilgrim areas
- -
7. Defense installation s - -
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTPA , Cement 2.6 MTPA & D.G. Set 2.5 MW) At Village-Bhavaliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Form - I / Appendix - I
M/s. Lafarge I ndia Pvt. Ltd. 14 J.M. EnviroNet Pvt. Ltd.
8. Den sely populated or buil t-up area Nimbah era Town ~8.0 km in SSE direction
9. Areas occupied by sen sitive man -mad e
land uses (hospit als, schools, pl aces of worshi p, community facilities)
Hospital s, School s and
Commu nity Hall s in Nimbah era
~8.0 km in SSE direction
10. Areas containin g importan t, high quali ty or scarce resources.
- -
11. Areas already subjected to pollution or environ men tal damage.
Non e -
12. Areas susceptible to natural h azard
which could cau se the p roject to present environ men tal probl ems.
Non e -
(IV) Proposed Terms of Reference for EIA Study:
Environmen tal Clearance for th e existing Cement Plant (Line I) has al read y been obtained from
MoEF, New Delh i. C omplian ce to the conditions stipulated in the EC/C TO is bein g regul arl y
su bmitted to the con cerned auth ori ty.
Environmen tal Baseline Stud y for One Season will be condu cted for Air, Water, Noise and Soil
along with d etails of Fl ora, Faun a & Socio Econ omic condition s within the stu dy area. EIA/EMP
report will cover all the environ men tal asp ects i.e. Air p ollu tion, Noise pollution, water p ollution ,
land environ men t and solid waste managemen t etc. in terms of th e impacts on the en vironmen t
due to th e p rop osed activity and the Environ men tal Managemen t Plan to redu ce the impacts.
Terms of Referen ces for EIA Stud y are as follows:
1. Introduction
2. Project Description
3. Description of En vironment
4. An ticipated Environ men tal Imp acts & Mitigation Measures
5. Anal ysis of Al ternatives (Technol ogy & Si te)
6. Environmen tal Monitoring Programme
7. Additional Studies
8. Project Benefi ts
9. Environmen tal C ost Benefit Anal ysis
10. Environmen tal Managemen t Pl an
11. Su mmary & C on clusion
12. Discl osure of Consul tant engaged
[.oro*o=UNDERTAKIN!
"l hereby given undertaking that the data and information given in the application and
enclosures are true to the best ofmy knowiedge and belief and I am aware that if any part ofthe
data and information submitted is found to be false or misleading at any stage, the proiect will
be rejected and clearance give, ifany to the proiect willbe revoked at ourrisk and cost.
Date:1o/ol/2o14
Place:JaipLrr
Vice Presid
UDB corporate Towers, A1-4ih Fl
Jaiput 3o2o17,
NOTE:
1.
Signature
3.
The pro,ects involving clearance under Coastal Regulation Zone Notification, 1991 shall
submit with the application a C.R.Z rnap duly demarcated by one of the authorized
agencies, showing the project activities, w.r.t. C.R.Z (at the stage of TOR) and the
recommendations of the State Coastal Zone Management Authority (at the stage of EC).
Simultaneous action shall also be taken to obtain the requisite clearance under the
provisions ofthe C.R.Z Notification, lgglfortheactivitiestobelocatedintheCRZ.
The projects to be located within io km of the National Parks, Sanctuaries, Biosphere
Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the
map duly authenticated by Chief Wildlife Warden showing ihese features vis-a,vis the
project location and the re.ommendations or comrnents of the Chief Wildlife Warden
thereon (at the staEe of EC).rl
All correspondence with the Ministry of Environment & Forests including submission ,,of
application for TOR/Environrnental Clearance, subsequent clarifications, as rnay be
required from time to time, participation in the EAC Meeting on behalf of the project
proponent shall be made by the authorized signatory only. The authorized signatory
should also submit a document in support of his claim of being an authorized signatory
for the spec'l'c projecl".
}''+,LAFARGE INDIA PyT, LTD,UDB CorporateTower A-1,4'h Floor JLN l,rTarg Jaipur 302017
i
INDEX
S. NO. CONTENTS PAGE NO.
1.0 EXECUTIVE SUMMARY 1
1.1 PROJECT DETAILS 1
1.2 BASIC UTILITIES 1
1.3 ENVIRONMENT MANAGEMENT PLAN 2
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 3
(i) IDENTIFICATION OF PROJECT & PROJECT PROPONENT 3
(ii) BRIEF DESCRIPTION OF NATURE OF THE PROJECT 4
(iii) NEED FOR THE PROJECT & ITS IMPORTANCE TO THE COUNTRY AND OR REGION
4
(iv) DEMAND- SUPPLY GAP & IMPORT VS. INDIGENOUS PRODUCTION 4
(v) EXPORT POSSIBILITY 5
(vi) DOMESTIC / EXPORT MARKETS 5
(vii) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE
PROJECT 5
3.0 PROJECT DESCRIPTION 6
(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INDEPENDENT
PROJECTS, IF ANY 6
(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION,
AND PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH
COORDINATES
7
KEY PLAN 8
(iii)
DETAILS OF ALTERNATIVE SITE CONSIDERATION AND BASIS OF SELECTING THE PROPOSED SITE PARTICULARLY THE ENVIRONMENTAL
CONSIDERATIONS GONE SOUND BE HIGHLIGHTED
9
(iv) SIZE OR MAGNITUDE OF OPERATION 9
(v) PROJECT DESCRIPTION WITH PROCESS DETAILS 9
(vi) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCTS, MODE OF
TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT
14
(vii) RESOURCES OPTIMIZATION/ RECYCLING AND REUSE ENVISAGED IN THE
PROJECT, IF ANY, SHOULD BE BRIEFLY OUTLINED 14
(viii) AVAILABILITY OF WATER ITS SOURCE, ENERGY /POWER REQUIREMENT
AND SOURCE 15
(ix) QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND
SCHEME FOR THEIR MANAGEMENT/DISPOSAL 15
4.0 SITE ANALYSIS 16
(i) CONNECTIVITY 16
(ii) LAND FORM, LAND USE AND LAND OWNERSHIP 16
(iii) TOPOGRAPHY 16
(iv)
EXISTING LAND USE PATTERN {AGRICULTURE, NON-AGRICULTURE,
FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)}, SHORTEST
DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF
THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE
AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ.
16
(v) EXISTING INFRASTRUCTURE 17
ii
(vi) SOIL CLASSIFICATION 17
(vii) CLIMATIC DATA FROM SECONDARY SOURCES 18
(viii) SOCIAL INFRASTRUCTURE AVAILABLE 18
5.0 PLANNING BRIEF
(i)
PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND
TRANSPORTATION ETC.) TOWN AND COUNTRY
PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION
18
(ii) POPULATION PROJECTION 18
(iii) LAND USE PLANNING 18
(iv) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) 18
(v) AMENITIES/FACILITIES 19
6.0 PROPOSED INFRASTRUCTURE 19
(i) INDUSTRIAL AREA (PROCESSING AREA) 19
(ii) RESIDENTIAL AREA (NON PROCESSING AREA) 19
(iii) GREEN BELT 19
(iv) SOCIAL INFRASTRUCTURE 19
(v) CONNECTIVITY 19
(vi) DRINKING WATER MANAGEMENT 19
(vii) SEWERAGE SYSTEM 20
(viii) INDUSTRIAL WASTE MANAGEMENT 20
(ix) SOLID WASTE MANAGEMENT 20
(x) POWER REQUIREMENT & SUPPLY/SOURCE 20
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
(i)
POLICY TO BE ADOPTED (CENTRAL/STATE)IN RESPECT OF THE
PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS LABOURERS
20
8.0 PROJECT SCHEDULE & COST ESTIMATES
(i) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF
COMPLETION
20
(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF
ECONOMIC VIABILITY OF THE PROJECT
20
9.0 ANALYSIS OF PROPOSAL 20
(i)
FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION,IF
ANY, IN THE AREA
20
10.0 CONCLUSION 21
iii
LIST OF TABLES
TABLE. NO. NAME OF THE TABLE PAGE NO.
1.1 PROJECT DETAILS 1
1.2 BASIC UTILITIES 1
2.1 MANPOWER REQUIREMENT 6
3.1 PROJECT DESCRIPTION 9
3.2 RAW MATERIAL REQUIREMENT 14
3.3 WATER REQUIREMENT BREAK-UP 15
4.1 ENVIRONMENTAL SETTINGS OF THE AREA 16
4.2 STORAGE FACILITIES 17
5.1 LANDUSE BREAKUP 18
LIST OF FIGURES
FIGURE NO. NAME OF THE FIGURE PAGE NO.
3.1 LOCATION MAP 7
3.2 ENVIRONMENTAL SETTING MAP 8
3.3 PROCESS FLOW CHART 11
3.4 PLANT LAYOUT 13
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 1
PRE-FEASIBILITY REPOR T
1.0 EXECUTIVE SUM MARY
M/s. Lafarge India Pvt. Ltd. has prop osed Expan sion of Cemen t Plant by Install ation of Lin e-II
(Clinker 1.6 MTPA, Cement 2.6 MTPA & D.G. Set 2.5 MW) at Vill ages: Bhavaliya & Man grol ,
Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).
1.1 Project Details
S. NO. PARTICULARS DETAIL S
1. Nature & Size of the Project
Expan sion of C emen t Plant by In stallation of Lin e-II
(Clinker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at
Villages: Bhavaliya & Man grol , Tehsil: Nimbahera , District:
Chittorgarh (Rajasthan) by M/s. Lafarge India Pvt. Ltd .
2. Category of the Project
As per EIA Noti fication dated 14th Sep tember, 2006, as
amended on 1st December, 2009; the p roj ect fall s under
Category “A”, Project or Activi ty ‘3(b)’.
3. Location d etails
Villages Bhavaliya & Mangrol
Teh sil Nimbahera
District Chittorgarh
State Raj asthan
4.
Lati tude 24° 42’ 08.5”N to 2 4° 43’ 22.0”N
Longitude 74° 39’ 46.1”E to 74° 40’ 33.3 ”E
Top osheet No. 45L/9, 45 L/10, 45 L/13 & 45 L/14
5. Project Cost
Total Cost of th e Expansion
Project 1500 C rores
Cost for Environment p rotection
Measures • Capital C ost- 47 Crores
• Recu rrin g cost- 70 Lakhs /Annu m
1.2 Bas ic Utilities
S. NO. PARTICULARS
REQUIREMENT
SOURCE Existing Proposed
Total after
expa nsion
1. Water 2380 KLD 1200 KLD 3580 KLD Ground water & Mine su mp (after
devel opmen t of pi ts)
2. Power 40 MW 40 MW 80 MW State Grid & D.G. Set
(stand by)
3. Manpower 200 persons 50 person s 250 person s Locally as well as
ou tside
4. Lan d Total proj ect area is 182.87 h ectare.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 2
1.3 ENVIRONMENT MANAGEM ENT PLAN
Particulars Details
Air Management
Emission s � All maj or sources of air pollution have been /will be provided
with Bag House/Bag Fil ters /water sp raying to keep emission s
below p ermissible limits for the PM Emissions.
� Clinker is being /will be stored in cl inker silos.
� Fly ash is being/will be stored in covered yard/sil os & handled
pneu maticall y in cement mill s.
� Regular water sprinkling on haulage road and tran sportation of
material i s being/ will be d one by covered container.
� Proper main tenance of vehicles is being/will be done regularly.
� Green bel t has been/will be devel oped alon g th e plan t premises
as dust preventive barrier.
Monitorin g � Periodic air quality monitorin g is bein g/will be carried out as
per CPC B/SPCB Norms.
W ater Management
Management � No indu strial waste water is being/ will be gen erated from th e
Cement Plan t.
� Domestic waste water from col ony & plant will be treated in th e
STP (already in stall ed) & treated water will be u tilized for
cooling process, green belt d evelop men t and d ust supp ression.
� Rain water h arvesting is being/ will be p racticed at plan t and
colony area.
Monitorin g � Regular monitoring of water is being/ will be carried ou t.
Noise Management
Management � Proper main tenan ce, oiling and greasing of machin es at regul ar
intervals is being/ will be done to reduce gen eration of n oise.
� Personal Protective Equip ments like earplugs an d ear d efenders
is being/ will be provided to th e workers exposed to high noise
level .
� Green Bel t of app ropriate width inside the pan t premises and at
the plant boun dary h as been/will be develop ed.
Monitorin g � Regular monitoring of n oise level is being / will be carried out.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 3
Solid & Hazar dous W aste Management
� No solid waste is being/ will be generated from the cement manufacturing p rocess.
� Dust collected from various air p ollu tion control equip men ts is being/ will be recycled
completel y in process.
� STP Sludge will be utiliz ed as manure for green bel t development within the plan t
premises.
� Used /Sp ent oil (Hazardous W aste) is being/ will be utilised for lubrication in machines,
chain s, etc. Remaining quan ti ty will be sold to CPCB auth orised recyclers.
Green Belt Development / Plant ation
� Out of the total p roject area i.e. 182 .87 h ectare, 33% l and will be covered under green
bel t/plan tation within th e plant premises & alon g th e road, plan t bound ary and col ony.
� Presen tl y, 12 ha area has already been devel oped under greenbelt/plan tation.
� Green belt devel opment along th e road sides & plan t bound ary is under p rocess which
will attenu ate noise level, arrest dust and improve th e surrounding environ ment.
� Local Species su ch as Delbe rgia sissoo, Az ardi racht a in dica, Fi cus ben ghalen sis, Acasi a
nilotica etc. have been planted within the plant area in consultation with h orticulturist.
� 80% survival rate is being/ will be maintained with all p ossible efforts.
2.0 INTRODUCTION OF THE PROJECT / BACKG ROUND I NFORMATION
(i) Identification of project a nd pr oject proponent
Lafarge India is a subsidiary of the French Buildin g Material s major Lafarge. Lafarge is
the world leader in bu ilding material s, with top-rankin g p osi tions in all of its
businesses: Cement, Aggregates & Con crete. Lafarge entered the Indian market in 1999,
with the acquisi tion of the cement bu siness of Tata Steel. This acquisi tion was followed
by the purch ase of the Raymond Cement facility in 2001.
Lafarge cu rrentl y has th ree cemen t plants in India: two in tegrated plants in the state of
Chhattisgarh and a grindin g station in Jh arkhand whil e one Integrated cement plan t at
Raj asthan. The total cemen t p rodu ction capaci ty in th e In dian market is curren tl y over
8 million ton s. Lafarge India p rodu ces different typ es cements like Portland Slag
Cemen t, Portland Pozz olana Cement. Lafarge Cement is famou s all over the world for its
premiu m quali ty and has been u sed to build many land mark buildings gl oball y. The
compan y is a leading cement player in Eastern India. Its brands Lafarge Cement and
Lafarge CONCRETO Cemen t enjoy high brand equity here and are amon gst the high est
priced brands. Lafarge is committed to the Indian market and has fi rm plans to exp and
its capacity in India.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 4
Lafarge plan ts h ave received various awards from Ministry of Environ men t & Forests,
Ministry of Mines, Ministry of Labour, Indian Bureau of Mines and Green tech
Foundation for their en vironment managemen t and safety efforts.
The company is having an existing In tegrated C ement Plan t with Clin ker production
cap acity (1.6 MTPA), Cement (2.6 MTPA) & D.G. Set (1 .5 MW) at Village-Bhavaliya &
Man grol , Tehsil- Nimbahera, District-Chittorgarh (Rajasthan) .
(ii) Brief descr ipt ion of nature of the project
M/s. Lafarge India Pvt. Ltd. h as prop osed Exp an sion of Cement Plan t by In stallation of
Line-II (Clin ker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at Villages: Bhavaliya &
Man grol , Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).
As per EIA Notification d ated 14th September, 2006, as amended on 1st December,
2009; th e p roject falls und er Category “A”, Proj ect or Activity ‘3(b) ’.
(iii) Need for the project a nd its importance to t he country and or re gion
Cemen t is an essential ingredien t for the modern buildin g con stru ction. Th e new
generation cement pl ant in India n ow empl oys the latest technology for better
efficien cy, energy con servation and economics of large capaci ty p rodu ction. The
imp roved market conditions witnessed recen tly, after a grip of recession over a l ong
period, are exp ected to con tinue due to high p riority being given by the Govern men t to
hou sing an d infrastru cture and al so in view of the massive investment p rop osed in
industry and ru ral sectors. Therefore, there is an urgent n eed to in crease the production
cap acity in the coun try in spi te of severe resou rce con straints.
Hen ce, the prop osal of expansion in Cement Plant by M/s. Lafarge India Pvt. Limited will
cater the in creased demand of cemen t in th e coun try and region.
(iv) Demand- Supply Gap & Imports vs. I ndigenous production
Fast rising Govern men t Expenditure on Infrastru cture Sector in In dia has resulted a
higher demand of cemen t in the coun try. Indian Cement In dustry currently ranks
second in the world n ext to Chin a in terms of cement production. The last few years
have seen the Cemen t Industry slowly emergin g from recession. India’s per capita
con sumption of abou t 18 4 kg remain s one of the lowest, as compared to the worl d
average of 433 kg. This indicates that there is su bstantial l aten t demand for cemen t in
the coun try.
Availability of limeston e of cemen t grade quality in adequate quanti ty has been one of
the maj or factors influ encing the l ocation of cement plan t. In India, limestone of cemen t
grad e quali ty is not evenly distribu ted, bu t occurs in large clu stered dep osits mainly in
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 5
five states viz . Andhra Pradesh, Madhya Pradesh, Chhattisgarh, Karn ataka, Guj arat,
Raj asthan and Mah arashtra. Th e result has been that cement plants have been l ocated
in these states, despite markets not being in proximity, or favou rabl y placed , in rel ation
to location of the plant. Th e cost incurred on cement transp ortation al so becomes an
imp ortant factor for deciding on the l ocation of th e cemen t plan t. There are few cemen t
plants already existing in the near vicini ty giving sufficiently devel oped infrastructural
facility in the region. Th e p rodu ction of cemen t in state of Rajasthan is as given below.
Cement pr oduction in Ra jastha n
(In M illion Tonnes Per Annum (MTPA )
Year Capacity Product ion % Of India
Product ion
2000-2001 15.17 14.53 15.52
2001-2002 16.30 16.01 15.63
2002-2003 17.45 17.28 15.52
2003-2004 18.06 17.78 15.13
2004-2005 18.78 18.66 14.58
2005-2006 19.46 19.24 14.27
2006-2007 21.21 21.14 14.22
Raj asthan has total 11 cement plants with an in stalled capaci ty of 21.21 MTPA, with
some of them h aving very small capacities of around 1 MTPA but most of them h ave
installed capaci ty bel ow 1 MTPA. There is a huge scope by the Group for expan sion of
cap acity in this state as well due to good deposits of limestone. The North zon e of
coun try is th e p oten tial market.
(v) Export Possibility
The proposed expan sion proj ect has been envisaged to cater to domestic cemen t
market i.e. within India. Thus, n o cement exp orts h ave been considered for the
proposed expan sion project.
(vi) Domestic / Export Markets
As only domestic cemen t market has been con sidered for the prop osed exp ansion
project, the markets en visaged to be catered are Raj asth an, Gujarat, Mad hya Pradesh &
NC R region .
(vii) Employment Generation (Direct and Indirect ) due to t he project
Direct and indirect empl oymen t will be gen erated due to the expansion p roj ect. Total 50
persons are estimated for prop osed exp an sion project. During construction phase,
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 6
con tract l abou r will be empl oyed as temporary manpower and same will be fulfilled
preferably from the nearby area as well as ou tside.
Th e total manpower requ irement after th e prop osed expan sion project will be 250
persons.
Table 2.1
Manpower Requirement
Particulars Existing Proposed Total a fter Expansion
Skilled 65 10 75
Semi – Skilled 55 15 70
Un skilled (fresher) 80 25 105
Total 200 50 250
3.0 PROJECT DESCRIPTION
(i) Type of Project including interlinked and independent projects, if a ny
M/s. Lafarge India Pvt. Ltd. has prop osed Exp ansion of Cement Plan t by In stallation of
Line-II (Clin ker 1.6 MTPA, Cemen t 2.6 MTPA & D.G. Set 2.5 MW) at Villages: Bhavaliya &
Man grol , Tehsil: Nimbahera , District: Chittorgarh (Raj asthan).
Interlinke d and inde pendent pr ojects
Interlinked Pro jects:
� Captive Arniya Joshi Limestone Mine (Mining Lease Area- 1,476.425 ha) with
production cap aci ty of 2.6 MTPA at Villages-Mota, Shah bad, Kanpu ra, Teh sil -
Nimbah era, District- Chittorgarh, Rajasth an.
Status - Environ mental Cl earan ce & C onsent to Op erate h as been obtained.
� Prop osed Limeston e Mine (Minin g Lease Area- 602.00 h a) with production capacity
of 2 .6 MTPA at Village: Si ta Ram Ji Ka Khera, Tehsil - Nimbahera, District-
Chittorgarh, Raj asth an.
Status - En vironmental Clearance awaited bu t recommended by EAC (M) through
Minutes of Meeting held in Sep tember, 2013
Independent Project: None
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 7
(ii) Location (map s howing general location, specific location, and pr oject boundary &
project site layout ) with coor dinates
Figure: 3.1: Location M ap
Expansion of Cement Plant by Installation of Line-II (Clinker 1.6 MTPA , Cement 2. 6 MTPA & D.G. Set 2.5 MW) At Village- Bhavaliy a & Man grol, Tehsil-Nim bahera , Dist rict-Chittorgarh (R ajasthan)
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 8
Figure: 3.2: Env ironmental Setting M ap
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 9
(iii) Details of a lternative sites consideration and basis of select ing t he propose d site ,
particularly the envir onmental cons iderat ions gone into should be highlighted.
Sin ce th e prop osed exp an sion will be done within the existing cement plan t premises
(182.87 hectare area) and no additional l and will be acquired; therefore no altern ative
site has been considered. It has foll owing advantages: -
� Proximity to the 1st line Unit.
� Minimu m distances as required from en vironmental con sid eration s can be easil y
maintained .
� App roach road can be convenientl y connected to State / National High ways
� Abund ant limestone d eposits occur adjoining the plan t si te and are free from
encu mbran ces like forests, monumen ts and sanctu aries etc.
� Cemen t Plant site has the basic facili ties like Ban ks, Post / Telegraph Offices, STD
facility, sch ool, and market etc.
(iv) Size or ma gnitude of operat ion
Expansion of Cement Plant by In stallation of Line-II (Clinker 1.6 MTPA, Cement 2.6
MTPA & D.G. Set 2.5 MW) by M/s. Lafarge India Pvt. Ltd. at Villages: Bhavaliya &
Man grol , Tehsil: Nimbahera, District: Chittorgarh (Rajasthan) .
v) Project Description with Process Details
Table 3.1
PROJECT DESCRIPTION
Units Existing Capacity
(Line I)
Proposed
Capacity (Ne w L ine II )
Total Ca pacity
after Expans ion
Clinker (MTPA) 1.6 1.6 3.2
Cemen t
(MTPA) 2.6 2.6 5.2
D.G. Set (MW) 1.5 2.5 4.0
CEMENT MANUFACT URING PROCESS DESCRI PTION
Cement Plant
The cement manufacturin g p rocess largel y comp rises of the foll owing step s:
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 10
� Transportation of Limestone
Limestone will be tran sported to Cement Pl ant from Captive Limestone Mines through
covered Con veyor Belts. The crushed limeston e is transp orted to limestone yard through
series of bel t con veyors and store in a pil e throu gh automatic stacker machine.
� Pre-Blending of Crushed Limestone
Prebl ending of limestone is done in a circular or l on gitu dinal stockpile where limeston e is
stacked in large number of layers in a p re-determin ed configuration. When recl aimed across
the layers, h omogenized limestone is obtain ed. Longitudin al stockpile is prop osed to be u sed
in th e proposed plan t due to its flexibili ty of in creasin g the cap acity simpl y by exten ding the
length of stockpile or by slowing the stacker at a later date.
� Drying and Grinding of Ra w M aterial
In th e dry p rocess, the raw material s are dried and ground in cl ose circuit d rying-cum-
grinding installations. In the proposed expansion proj ect the VRM (Vertical Roller Mill ) has
been con sidered for the grindin g of raw material which is better proved equip men t compared
to ball mill and roller p ress because of i ts reliabili ty in op eration , more energy efficient and
easy main ten ance.
� Blending of Raw Meal a nd Storage of Kiln Fee d
The raw mix for production of cement has to be u niform in comp osition before it is fed into
the preheater.
For this pu rpose continuou s type h omogenization is con sidered. The blending sil o is
simul tan eousl y u sed for a continuous blending p rocess as well as for raw meal storage.
� Pre-heater, Pre -calcinator ,Kiln
In cyclon e preheater system, an efficient h eat tran sfer takes pl ace to finely dispersed raw
material particles when they come in con tact with h ot gases from Kiln/Precal ciner.
In th e precal cinator, fu rth er calcin ation takes pl ace by firing pulveriz ed coal and then
material is disch arged to the kiln. The feed travel s d own as the kiln rotates. Th e chemical
reaction completes when the material reach es the burning z one and cemen t clinker is formed
at about 1450oC. Nearl y 60 -65% fu el is fired in the precal cinator and the remaining 35-40%
fuel is fired in kiln
Expansion of Cement Plant by Installation of Line-II (Clinker 1.6 MTPA , Cement 2. 6 MTPA & D.G. Set 2.5 MW)
At Village- Bhav aliy a & Man grol, Tehsil-Nim bahera , Dist rict-Chittorgarh (R ajasthan)
Pre – F easibility Report
� Clinker Cooling
The cooler has two purp oses i.e . to cool the h ot clin ker which is disch arged from kiln at
around 1000oC and to use part of th e hot air after heat exchange with clin ker as secondary
and tertiary air for combu stion of fuel in the kiln and precal cinator.
Due to improved efficiency, the mod ern grate typ e cooler with con trolled air fl ow
arrangement is proposed to be used.
The cooled clin ker is then transp orted to clin ker silo for storage.
� Cement Grinding
Cemen t grindin g is con ven tionall y d one by ball mill in cl ose circui t or cl ose circui t using high
efficien cy separators. However, due to nearly 25 -30% saving in power, the use of roll er p ress
in cl osed circuit for p re-grinding foll owed by grinding in open circuit ball mill (semi finished
grindin g mode) h as been u sed in most of the recentl y in stalled plants and the same system is
con sidered for the proposed pl an t.
� Cement Storage and Pac king
The ground cement is conveyed to cement silos for storage from wh ere it i s extracted and
packed in HD PE bags by electronic dou ble discharge packing machines and dispatched to
con su mer by road/rail. Mechanised l oad ing system for loadin g of packed bags on trucks is
con sidered onl y.
The tru ck l oading machines will be luffing, rear l oading type to facilitate placemen t of tru cks
for l oading without reversing. There is a provision for bul k l oading of cemen t.
Figure: 3.3: Process Flow Chart
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 12
Plant Layout
The featu res of the l ayou t are as foll ows:
� Process departments will be con solidated in to comprehen sive p rodu ction unit
requiring sh ort conveying distances and el evation s and l ength s of gas du cts;
� The major u tili ties and service facilities will be centrall y l ocated in respect to p oints of
high con su mption
� Sufficient space will be provided for ease of op eration an d maintenan ce;
� The length s of power cables will be minimiz ed by suitably locatin g l oad distribution
cen tres in respect of process d epartments;
� Outward movemen ts of material s from customers/suppliers will be segregated from
internal plant traffic.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliy a & Mangrol, Tehsil-Nim bahera , District-Chittorgarh (Rajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 13
Figure: 3.4: Pla nt Layout
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 14
(vi) Raw material require d along wit h est imated qua ntity, likely source, marketing area of fina l
products, mode of tra ns port of raw material and finis hed pr oduct.
a) Raw Material Requirement
Table 3.2
Raw Material Requirement
S.
No.
Name of
Raw
Material
Qua ntity (M TPA)
Source M ode of
Transportation Existing
Proposed
Total after
expansion
1. Limestone
1.65 1.65 3.3 Captive
Limestone
Min es
Covered
Conveyor Belts
2. Red Ochre 0.056 0.056 0.112 Local market Road
3. Gyp sum 0.132 0.132 0.264 Local market Road
4. Fly ash 0.825 0.825 1.65 Nearby
sources
By Road th rough
covered bulkers
M TPA: M illion Tons per Annum
Coal & Petcoke (~ 1000 TPD) will be procured from d omestic as well as imp orted sources.
Imported coal will be moved from one of the Gujarat based p orts – approx. 700 kms from pl an t
si te. Domestic coal will be sourced from Chhattisgarh. Petcoke will be sourced from Gujarat. For
D.G. sets fuel oil (~30 KL) will be used, which will be procu red from local sources.
b) M arketing Area and Mode of t rans portation of F inal Product
The cement will be tran sported to the markets using a rail-road combination depending on th e
location of the markets.
(vii) Resources optimizat ion/ recycling and reuse envisa ged in t he project , if any , should be
briefly outlined.
� No waste water is being/will be generated from th e Cement manufacturing p rocess & “Zero
Discharge” will be maintained at all the p oin t.
� Domestic effluen t generated from Col on y & Plant will be treated in the STP (already install ed)
& treated waste water will be u tilized for cooling, green bel t devel op men t an d dust
suppression.
� No sol id waste is bein g/will be generated from the Cement Plan t. However, Sewage sludge will
be generated from STP which will be used as manure in h orticul ture/green bel t develop ment.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 15
(viii) Availability of water it’s source, ener gy /power requirement and s ource should be give n.
a) Water Requirement and Source
Total water requirement after the prop osed exp ansion proj ect (Existing + Expan sion) will be
3580 KLD.
Source of Water: Water will be sourced from ground water & min e su mp (after the
devel opment of Mine Pi t). Permission has been obtain ed for ground water with drawal from
Central Ground Water Authori ty for withdrawal of 2200 KLD vide letter no. 21-
4(263)/W R/CGWA/2008 -712 d ated 10th June 201 1 & for 1500 KLD vide letter no. 21 -
4(443)/W R/CGWA/2010 -813 dated 14th May, 2010 .
Table 3.3
Water Requirement Brea k-Up
Particulars Points of Cons umption
Existing
Requirement
in KL D
(Line –I)
Proposed
requirement
in KLD
(Line –II )
Total after
expa nsion
in KL D
Process Water spraying for raw
material grinding in cluding
coal
403 200 603
Water sp raying for
preheater air du ct 1230.4 717 1947.4
Auxiliary process water 15 15 30
Water for instrument in
kiln, cool er & preheater 12 12 24
Cooling Cooling tower loss 399 256 655
Domestic Domestic water 45 (will be
utilized from
existing)
320.6
Water for horticul ture 275.6
Total (KL D) 2380 1200 3580
b) Power Requirement a nd Sour ce
Total p ower requirement after the p rop osed exp an sion project will be 80 MW, which will be
sourced from State Grid and D .G. Set (stand by).
(ix) Quantity of waste to be generated (liquid a nd solid) and scheme for their
management /disposal
� There will be no waste water gen eration from the prop osed expan sion.
� Domestic waste water from col on y & plant will be treated in the STP (already installed) &
treated waste water will be utiliz ed for green bel t d evelopmen t and dust supp ression.
� No effluen t is bein g/will be discharged outside the proj ect premises.
� No solid waste is bein g/will be disch arged from th e plant. However, material collected by
the air p ollution con trol equ ipment (Bag hou se & Bag fil ters) will be totally recycl ed back
to the process.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 16
4.0 SITE A NAL YSI S
(i) Connectiv ity
The plan t is well con nected with NH - 79, which is about 2.2 km in W direction from th e plan t
si te.
The plant si te is served by a railway sidin g from Gambhiri Road Rail way Station, which is
abou t 0.1 Km in S direction from the pl an t si te.
The nearest airp ort is Mah arana Pratap Airport, which is about ~80 km in WSW direction
from the plan t si te.
The si te is well connected with communication facilities like tel eph one, fax, wirel ess and
telex, railway, airport, highway and as su ch, no constraints are envisaged in this aspect as the
tehsil and district headquarters are n ear to the si te.
(ii) Land form Land use and Land ownership
Total proj ect area is 182.87 hectare, and the prop osed expan sion will be d one within th e
existin g pl an t premises. Hen ce, th e l and ownersh ip will be considered as Indu strial type.
(iii) Topography
The area lies as a wid e valley with flat to gently undulatin g terrain between western hill s of
Sawa and eastern hill s of Chittorgarh ranges h avin g north-sou th strike direction . The Pl an t
area is al most flat with a top ographical differen ce of nearl y 8 m between l ower & upp ermost
portion of the area.
(iv) Existing land use patter n (agr iculture , non-a gricult ure, forest , water bodies (including
area under CRZ)), s hortest distances from the periphery of t he project t o periphery of
the forests, nat ional park, wild life sanct uary, eco sensitive areas, water bodies
(distance from the HFL of t he river), CRZ. I n case of notifie d industr ial area, a copy of
the Gazette not ification should be give n
Table 4.1
Environme ntal Settings of t he Area
S.
No. Particulars Details
1. Nearest Town / C ity Town - Nimbah era (~ 8.0 km in SSE direction)
City - Udaipur (~ 100 km in W SW direction)
2. Nearest National /State Highway NH – 7 9 (~ 2.2 km in W direction)
3. Nearest Rail way Station Gambhiri Road Rail way Station (~ 0.1 Km in S
Direction)
4. Nearest Airport Maharana Pratap Airp ort (~ 80 km in WSW direction )
5. Plant Area (Land use) Total p roj ect area is 182.87 h ectares.
6. Arch aeol ogical Imp ortan t Place None within 10 km radiu s
7. Ecol ogical Sensi tive Areas
(National Park, Wild Life
Sanctuary, Biosph ere reserves,
Tiger Reserve, Elephant Reserve
etc.)
No National Park, Wildlife San ctuary, Biosph ere
Reserve, Protected Forest exists within 10 km radius
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 17
8. Reserved / Protected Forest
within 10 km radius � Reserved Forest (~ 6 .0 Km NE)
� Reserved Forest (~ 6 .7 Km ENE)
� Reserved Forest (~ 8 .2 Km NNE)
9. Water Bodies � Gambhiri River (~ 4.0 km in NE direction )
� Gambhiri Dam (~ 4.0 km in ESE direction)
� Murliya Dam (~ 2.6 km in WSW direction )
10. Seismic Zone Zone II [as per IS 1893 (Part-I): 2002]
(v) Existing Infrastr ucture
Total land area is 182.87 hectare an d the p roposed expansion will be d one within the existin g
plant premises.
The existing infrastructure facilities avail able at the pl an t su ch as office buildin g, first aid
room, V.T. Centre, Canteen cum rest shel ter, worksh op , store, road s etc. will be retain ed and
utilized. These fixed infrastructu re facili ties shall be maintained for running the plant.
A First-Aid room with all the basic facili ties has been provided within th e Pl an t Compl ex.
Residential colony for staff will be provided within the plan t premises alon g with all th e
required social amenities. Resid ential col on y is u nder construction.
Covered storage facili ties have been /will be provided for the storage of raw material s which
are detail ed below:
Table 4.2
Stora ge facilities
Type of
Materials
Type of Stora ge Capacity(Tons)
Existing Proposed Existing Proposed
Clinker Clinker Sil o Clinker Sil o 50000 50000
Fly Ash Fly ash Sil o Fly ash Sil o 8000 8000
Gyp su m Covered Stock Yard Covered Stock Yard 5500 5500
Cemen t Cement Silo (PPC) Cemen t Sil o (PPC) 2 x 12 000 2 x 12 000
Cemen t Sil o (OPC) Cemen t Sil o (OPC) 12000 12000
(vi) Soil c lassification
The soil typ e is black soil and yell ow brown soil with sandy loam textu re. Bl ack soil s are
highly reten tive of moistu re, extremely comp act and tenaciou s when wet, considerabl y
contracted devel oping deep wide cracks on drying and sel f-plou ghing. Black soils are credited
with high fertili ty.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 18
(vii) Climatic data fr om secondary sources
Chittorgarh h as a desert like d ry climate. Summers (March - May) in Chittorgarh have a
temp eratu re range of 23 °C to 44 °C. Monsoons (June to Sep tember) have intermitten t
rainfalls and the atmosph ere is gen erally hu mid. Win ters (December to Febru ary) are
pleasant with temperatu re ranges in 11°C to 28 °C.
(viii) Social Infrastructure available
Teleph on e, Medical facili ties an d post office facili ties are avail able in the n earby towns.
Al most all th e villages in the buffer z one are electrified.
5.0 PLANNING BRIEF
(i) Planning Concept (type of industr ies, facilities, transportat ion etc .) T own a nd country
Planning/ Development authority classification.
The existing indu stry is cemen t industry (Red Category) & p rop osed expan sion in cludes
installation of New Line II. Th e existing facilities are sufficient enough to suffice the
requirement h owever d evel opment shall be don e as per requirement. Tran sp ortation of raw
material and final p rodu ct will be don e via existing road and rail network an d cement
concrete road has been d eveloped within th e existin g pl ant premises.
(ii) Population Projection
Additional manp ower requirement for Exp ansion Proj ect is 50 persons. Temp orary influx of
peopl e will be there as the managerial and supervisory staff will gen erally be ou tsider.
(iii) Land use pla nning (breakup along wit h green be lt etc.)
Total l and area is 182.87 hectare. Prop osed Exp an sion will be carried ou t within the existing
plant premises therefore no additional l and will be acqu ired.
Table 5.1
LANDUSE BREAKUP
S. No. Particular Area in Ha.
1 Plant & Storage Facilities (existing Line 1
& Proposed Line 2 ) 127.04
2 In side Roads 3
3 Rail way Siding 17.5
4 Township 18.97
5 Green Belt/Plan tation (Existin g) 12
6 App roach Road (O Poin t to 98 C) 4.36
Total Area 182.87
(iv) Assessment of infrastr ucture demand (Physical & Socia l)
M/s. Lafarge India Private Limited (LIPL) has assessed th e d emand of infrastructu re
(Physical & Social) within the plant & in nearby area of the plant site and devel opment
activities are being undertaken under corp orate social resp onsibili ties program for ru ral
devel opmen t initiatives for th e upliftmen t of th e nearby communities from time to time. The
existin g infrastru ctu re facilities availabl e at the pl ant sh all be u tilized for the proposed
expan sion project. Same will be expanded as per requirement.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 19
(v) Amenities/Facilities
There is a p rovision for town ship , dispensary, shoppin g compl ex, can teen etc. for the
permanen t and contract empl oyees.
LIPL will devel op the basic Amenities/Facili ties in n earby area of the plant si te as p er
requirement of l ocal people of the nearby area under corp orate social resp onsibili ties
programme.
6.0 PROPOSED INFRA STRUCTURE
(i) Industrial Area (Processing Area)
Total land area is 182.87 ha. Prop osed exp ansion will be carried ou t in th e existin g pl an t
premises which will invol ve installation of new Line II.
(ii) Residential area (Non Process ing area)
Town ship for empl oyees is p rovid ed adj oining the cement plant premises. Residen tial
quarters, ban k building, post office, shopping complex, securi ty barracks, Gu est House and
Public Park are provided in the town ship.
(iii) Green Belt
Total pl ant area is 182.87 ha ou t of which 33% land will be covered under Green
bel t/plan tation. Presently, 12 ha area has been devel oped under green belt/plantation.
(iv) Social Infrastructure
Prop osed expan sion project will result in growth of the su rroundin g areas by in creased
indirect empl oymen t opportunities in the region in cludin g an cillary devel op ment and
supp ortin g in frastru cture.
(v) Connectiv ity (tra ffic and transportation r oad/rail/metro/water ways etc)
The plan t is well con nected with NH - 79, which is about 2.2 km in W direction from th e plan t si te.
The plant si te is served by a railway sidin g from Gambhiri Road Rail way Station, which is abou t 1.0 Km in S direction from the pl an t si te.
The nearest airport is Maharana Pratap Airp ort, which is abou t 80 km in W SW direction from the plant site.
The si te is well connected with communication facilities like tel eph one, fax, wirel ess and
telex, railway, airport, highway and as su ch, no constraints are envisaged in this aspect as th e tehsil and district headquarters are n ear to the si te.
(vi) Drinking Water Management (Source & Supply of water)
Total water requiremen t (Existin g & Proposed) for the exp ansion project is 3580 m3/day ou t
of which 200 m3 /day water for existing & addition al 100 m3/day for expansion will be
required for drin kin g pu rp ose and other use in col on y wh ich will be sourced from ground
water.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 20
(vii) Sewerage System
Domestic waste water from col ony & plant will be treated in the STP (already installed) &
treated waste water will be util ized for green belt d evel op men t and du st suppression. Sludge
generated from STP will be used as man ure in gardening as well as in green bel t d evelopment.
(viii) Industrial Waste mana gement
No industrial waste is being/will be gen erated from plan t.
(ix) Solid Waste Management
There will be no solid waste gen eration in the pl an t. Du st collected from air p ollu tion con trol
equip men t will be entirely recycled in the process. STP’s generated slud ge will be used as
manure in gardening as well as in green bel t devel op ment.
(x) Power re quirement and source
Total Power requiremen t after the p rop osed expan sion project will be 80 MW which will be
sourced from State Grid and D.G. Set (stand -by).
7.0 REHABILITATION AND RESETTLEM ENT (R & R) PLAN
(i) Policy to be adopte d (Central/State) in respect of the project affected persons including
home outsees, land oustees and la ndless labourers (a brie f outline to be given).
Since, the proposed expansion will be d one in the existin g plant premises & no additional land
will be acquired for the expan sion p roject; hence R & R plan is n ot applicabl e for the p rop osed
expan sion project.
8.0 PROJECT SCHEDULE AND COST ESTIMATES
(i) Likely date of start of construction and likely date of complet ion (time schedule for the
project to be given). –
The p roj ect will start onl y after obtaining necessary statu tory approvals i.e. Environ mental
Clearance and all other required clearan ce. An implementation period of 24 month s is
foreseen for this p roject.
(ii) Estimated project cost along with analys is in term of economic via bility of the project.
� Total cost of the Proj ect is : Rs 1500 Crores
� Cost for Environ men t Protection
• Capital C ost : Rs 47 Crores
• Recu rrin g Cost: Rs 70 Lakhs /annum
9.0 ANALYSIS OF PROPOSAL (final recommendations)
(i) Fina ncia l and social be nefits with special emphasis on the be nefit to the local people
including tr ibal population, if any , in the area.
The state of Rajasthan will get revenues in terms of taxes, l ocal people will get opp ortunity in
terms of indirect empl oyment, and bu sin ess opp ortunity like transp ort of Cemen t to th e
market will increase. Nearby people will get opp ortunity to improve th eir livelihood.
Expansion of Cemen t Plant by Ins tallation of Line-II (Clinker 1.6 MTP A , Cement 2. 6 MTPA & D.G. Set 2.5 M W) At Village- Bhav aliya & Man grol, Tehsil-Nimbahera , Dist rict-Chittorgarh (R ajasthan )
Pre – Feasibility Report
M/s. Lafarge I ndia Pvt. Ltd. 21
10.0 CONCLUSION
No addition al land will be acquired for the prop osed expansion p roject hen ce there will be no
imp act on the land use pattern of th e project study area. Adequ ate measu res will be ad opted to
keep the p ollution level within prescribed stan dards. Prop osed Expan sion Project will resul t in
growth of the surroun ding areas by enhancin g opportunity in indirect employmen t in the region
includin g ancillary develop ment and supporting infrastructu re. Devel opment of social amenities
will be provid ed in the form of medical facil ities, edu cation to underprivileged and creation of sel f
help group s.
Con siderin g all the above, i t may be observed that the prop osed exp ansion will be an eco-friendl y
plant, which will produ ce very n egligible du st emission, shall have no efflu ent discharge. On the
other hand this pl ant will help in u tilizing a su bstantial amount of fly ash, which itsel f is a p ollu tin g
material.