FOR LIGHT DUTY
FOR HEAVY DUTY
Graph the method which it sees
1. Weight : 800Kg Looking at IP1500 model on graph, the intersection point islocated on the bottom
2. Stroke : 600mm of the graph so IP1500 is selected Referring maximum limit table between shafts,
3. Shaft pitch : 1100x600(mm) the maximum distance between shafts of IP1500 is 1600mm so general model
could be used in 1100x1600(mm)
* Include a load lascivious at the time of safety rate (80%) and select.
Specification Selecting method
6. Selection graph of POWER BASE
SD TYPE S TYPE B TYPE
UCP BEARING SELECTION LIST
MODEL
BEARING
L
MODEL
IP300
IPC500
IP900
IP1500
IP3000
IP5000
IP10000
IP20000
IPL600
- Prolonged lifespan is forced of gear box interior insertion in ball bearings. S type and B type together
of the Power Base unit in between in situation when gear box is unconditional from additional
installation, application by type's shaft in between bearing units is installed with shaft of dropped sag
preventioned installation.
- Installation of gear box between B-type, prevention can happen of dropped sagged upper part
of the frame. The S-type, the dropped, sag of the shaft is malled. By S-type, while in use, dropped sag
of the upper part of the frame is considered to be in draft.
1000 1200
UCP206
1400 1600
IP20000
UCP204 UCP205
IP1500/3000
UCP207 UCP208
IP900 IP5000 IP10000
3500 40001800 2000 2500 3000200 400 600 800
IP300
UCP201
IPC500
UCP203
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
SD-TYPE S B
7. Distance to maximum limit of shaft
CHECK DISTANCE BETWEEN CENTER
- Though there is clearance in the path of ±1mm by both
sides on center of power base.
- However, the dimensions of the reverse side in mistakes
- For more operational and horizontal precision at level,
power base mount(bracket).
or errors, load will happen on the rack gear, need to
accurately customize central dimensions.
MODIFIED FREQUENCY MODULATION
- Upper-Lower part of the frames modification, reduction
to minimize is involved during reduction, part of flange,
adjustment knob, by joint, 4point is revised at standard height.
ASSEMBLY TO FLANGE IN DOWN POSITION
- Assembly and processing is mounted in structural welding
for frame.
If revision is inaccurate the rack gear, loading is formed
and there is roughness.
MACHINING OF MOUNTING SURFACE
- After the power base's gear box bolts are in place,
frame in downward position and to input bolts,
rack gear's subordinate and shock is decreased.
when in use of airspring or power driving source for single
as the power base process or mounting surface if mandatory
when in use of airspring or power driving source for cylinder.
UPPER-LOWER REMOVAL WHEEL
- Removal gap or clearance on back of power base is assembled
as the power base process or mounting surface if mandatory
PRECAUTIONS FOR ASSEMBLY FOR POWER BASE DIE
- In order to meet height H, Power base die is assembled when
mounting and distance is wrong when assembled bolt from
the start is tightened on the power base center. Instead of
tightening after the up-down test, smooth operation is done.
8. Notice
IP900F-4SM yung S hi n TM
IP900F-4SM yung S hi n TM
IP900F-4SMyung Shi n TM
IP900F-4SMyung Shi n TM
M yung S hi n TM
IP900F-4S IP900F-4SM yung S hi n TM
Myung Shi n TM
IP900F-4SMyung Shi n TM
IP900F-4S
Myung Shi n TM
IP900F-4S IP900F-4SMyung Shi n TM
IP SERIES
IPH SERIES(Worm Reducer Type)
IPB SERIES(Miter Gear Box Type)
9-1. How to order(General Type)
IPB900F-4S IPB900F-4S
IPB900F-4SMyung Shin TM
IP900F-4S IP900F-4S
IPC SERIES
IPCH SERIES(Worm Reducer Type)
IPCB SERIES(Miter Gear Box Type)
9-2. How to order(Clean Type)
IP900F-4SM yung S hi n TM
IP900F-4SM yung S hi n TM
IPB900F-4SMyung Shin TM
IP900F-4SM yung S hi n TM
IP/IPC SERIES
Pinion Gear Max Stroke Shaft Pitch Balance 1 rev's lead
Teeth(Z) (mm) Tolerance(mm) Tolerance (mm)
IP(C)300 M1 24 300 75.36
IPC500 M1.5 18 600 84.78
IP(C)900 M1.5 21 1300 98.91
IP(C)1500 M2 21 1300 131.88
IP(C)3000 M3 15 1500 141.3
IP(C)5000 M3 17 1500 160.14
IP10000 M3 21 1800 197.82
IP20000 M4 18 1800 226.08
IPL SERIES
Pinion Gear Max Stroke Shaft Pitch Balance 1 rev's lead
Teeth(Z) (mm) Tolerance(mm) Tolerance (mm)
IPL600 M2 18 700 ±0.5 ±0.1mm 113.04
RACK GEAR PITCH(mm)
Module 1 1.5 2 2.5 3 3.5 4 5
Pitch 3.141 4.712 6.283 7.854 9.426 10.996 12.568 15.707
Food Blunt
company prevention
Gear Box
Rack Gear SUS Hard chrom plating
Pinion Gear SUS General
Electroless Nickel Plating
Hard Chrom plating
Bearing SUS General
Bolt SUS Bolt Plating bolt
Electroless Nickel Plating
General
General SUS Bolt
Flange Black coloring SUS
Hard chrom plating / Raydent
General / Raydent
Model Module
Black coloring
General
Item
Actuator
Same as IP SERIES
Model Module Actuator
HYDRAULIC/PNEUMATIC CYLINDER
± 1
± 2
MOTOR
within 0.5mm
within 1mm
within 2mm
AIR SPRING
Painting
EquipmentClean room
semiconductorStandard
* For custom storke, needed designed after consultation with us.
* Gear box colors are colors by company own.
Shaft Black coloring SUS Hard Chrom Plating / Electroless Nickel Plating
General
* In use of conditions surface treatment may be changed, designed after consultation with us.
* Reference ordering specifications for assemblying bellows and bottom cover.
10. Specifications of POWER BASE
11. Product Exterior of POWER BASE
USING THE POWER BASE IN REVERSE
When using the POWER BASE in reverse, look at "H" drawing
and stroke, order when appointed. When assemblying may be
done after decomposition of the flange.
※ Apply LOAD'G & UNLOAD'G when there is no space during
time of lowering down time.
BELLOWS ASSEMBLY FOR POWER BASE-CLEAN ROOM TYPE
Bellows
Standard
STROKE(mm) ~80 80~120 120~230
H(mm) 110 130 175
STROKE(mm) ~160 160~310
H(mm) 165 207
STROKE(mm) ~160 160~310
H(mm) 200 245
STROKE(mm) ~200 200~400
H(mm) 205 250
STROKE(mm) ~200 200~400
H(mm) 216 263
STROKE(mm) ~200 200~400
H(mm) 218 265
Standard D1 D2 OD ID Remarks
2527 Ø25 Ø27 Ø44 Ø27 Silicone
3050 Ø30 Ø50 Ø50 Ø35 Silicone
4050 Ø40 Ø50 Ø80 Ø60 Silicone
WHITE
Modelat high standards
Statrment of changes in dimensions
BLACK
IPC500
IPC900
3050
IPC5000
4050
* Inquiry in use of phase of more stroke from us.
IPC300 2527
IPC1500 Inquiry
IPC3000
Material : Silicone
12. Order specifications
IP1500F-4S-REMyung Shin TM
Myung Shin TM
IPC500F-1S
ATTACH THE LOWER COVER TO THE POWER BASE
-IPC300 -IPC500
Stroke Length Stroke Length
~50 60 ~50 80
50~100 110 50~100 130
100~150 160 100~150 180
150~200 210 150~200 230
-IPC900 -IPC1500
-IPC3000 -IPC5000
COUPLING ASSEMBLY OF POWER BASE
Model A B C D E F G H
IP300 7 16 30 Ø12 Ø25 3 13.4 M5
IP500 10 20 40 Ø15 Ø30 4 16.7 M5
IP900 11 23 45 Ø20 Ø40 5 22.2 M5
IP1500 15 30 60 Ø25 Ø50 6 28.3 M6
IP3000 15 30 60 Ø25 Ø50 6 28.3 M6
IP5000 15 30 60 Ø30 Ø55 6 32.6 M6
IP10000 15 35 65 Ø35 Ø60 10 38.3 M8
IP20000 17 36 70 Ø40 Ø65 10 43.3 M8
6x22 KEY
10x8 KEY
10x8 KEY
4x13 KEY
5x19 KEY
6x22 KEY
6x22 KEY
100
100~150 160
150~200 210
50~100
210
Stroke Length
~50 60
150~200
KEY Size
3x10 KEY
Stroke Length
~50 60
50~100 110
100~150 160
STRO
KE+30
L기본높이
L
LOWER COVER
기본높이
L
L
LOWER COVER
L
10t 이상
60.5
90
105기본높이
L
LOWER COVER
L기본높이
10t 이상
60.5
L
90
105
LOWER COVER
GENERAL INDUSTRIAL MACHINERY
CLEAN ROOM TYPE
UP/DOWN LIFTER (WEIGHT: 1000Kg)
IP1500F TYPE
DIVERTER (WEIGHT:1200Kg)
IP1500F TYPE
DIVERTER (WEIGHT:600Kg)
IP900F TYPE
GLASS DIVERTER (WEIGHT:50Kg)
IPC1500F TYPE
PIN-UP SYSTEM (WEIGHT:40Kg)
IPC1500F TYPE
CAM DIVERTER (WEIGHT: 700Kg)
IP900F-CAM10 TYPE
13. Photography resource
Rack gear in structured linear motion when intermediated drive shaft is revolutionized as the
POWER BASE applied type with motor installed in self-powered potent.
With very little power loss, stability can be obtained at maximum efficiency.
Simple structure, lower the incidence, maintenance/repair is it ease.
Though the screw jack, the jack itself consist slowing down with precise central control.
The RACK JACK , rack gear and pinion gear are directly installed.
By this, high speed line is in motion, capability for break to be used in slow attachment
with geared motor at medium precision control. Also, other
than the screw jack is inexpensively economical.
FOR CONVEYOR UP-DOWN DIVERTER
TABLE LIFTER
INPUT FOR AUTOMATIC-FACTORY HOME POSITION
LIFTER
FORK LIFTER
GLASS UP/DOWN UNIT (CLEAN ROOM TYPE)
GLASS PIN-UP UNIT (CLEAN ROOM TYPE)
TEST EQUIPMENT USAGE UP/DOWN SYSTEM
OTHER AUTOMATIC MACHINE AND INDUSTRIAL
MACHINERY UP/DOWN SYSTEM
1. Structure and function of RACK JACK
2. Purpose of use
IRJ SERIES(GUIDE TYPE)-STANDARD TYPE
- Standad model from IRJ10~IRJ30 have standardized goods, 3ton or more uses, abilty of production
order specification.
- Up/Down guide and tuning problems have solution, bewteen the length of gear box and center,
discretion of the designer may choose.
IRJC SERIES(GUIDE TYPE)-CLEAN ROOM TYPE
- Separate post-processing of the IRJ series (Hard Chrome Plating/Electroless Nickel Plating/Raydent)
In order to retract the occurance inside of dust(particle)in addition to the top silicone bellows and the
lower cover are attached to be used for clean room.(Class Zone:1000Class)
IRJL SERIES(LM GUIDE TYPE)
- Suitable for the clean room, test equipment and high precision equipment that is required is applied.
- Incase standard type is occupied, use both by the guide, IRJL series, LM Guide is applied in smooth
motion and durability is at maximum frequent use is advantageous in many places.
3. Type of RACK JACK
IRJ OO R(L) NO I T E M MATERIAL Q'TY
1 RACK GEAR BOX ADC12 1
2 SIDE COVER ADC12 2
3 RACK GEAR S45C 1
4 PINION GEAR S45C 1
5 FLANGE S45C 1
6 JOINT S45C 1
7 NUT S45C 1
8 OILLESS BUSH PUR 1
9 SANP RING PUR 2
10 OIL SEAL PUR 1
11 BALL BEARING PUR 2
12 KEY PUR 2
13 GREASE NIPPLE PUR 1
14 WRENCH BOLT S45C 8
IRJC OO - 4S NO I T E M MATERIAL Q'TY
1 RACK GEAR BOX ADC12 4
2 BEVEL GEAR BOX AL6061 2
3 INPUT SHAFT S45C 1
4 OUTPUT SHAFT S45C 2
5 SANP RING PUR 6
6 SIDE COVER AL6061 4
7 BEVEL COLLAR SS41 2
8 SPIRAL BEVEL GEAR SCM430 4
9 KEY PUR 9
10 BALL BEARING PUR 14
11 END PLATE S45C 2
12 FRONT COVER S45C 2
13 접시머리 BOLT PUR 2
14 SPUR GEAR/SPROCKET S45C 1
IRJL OO - 4S NO I T E M MATERIAL Q'TY
1 LOWER PLATE AL6062 4
2 BEVEL GEAR BOX AL6061 2
3 SIDE COVER AL6061 4
4 INPUT SHAFT S45C 2
5 OUTPUT SHAFT S45C 2
6 SPIRAL BEVEL GEAR SCM430 4
7 LM GUIDE PUR 4
8 FLANGE S45C 4
9 FLANGE JOINT S45C 4
10 LOCK NUT S45C 4
11 BELLOWES SILLICON 4
12 UPPER FLANGE AL6062 4
13 GREASE NIPPLE PUR 6
14 PINION GEAR SCM415 4
15 RACK GEAR SCM415 4
16 LOWER COVER AL6062 4
17 FRONT HOUSING AL6062 2
18 LOWER PLATE AL6062 1
19 BOTH COUPLING S45C 2
20 BALL BEARING PUR 8
21 SERVO MOTOR PUR 1
22 E-SERVO WORM REDUCER PUR 1
4. Internal structure
IRJ OO R/L/D TYPE
IRJ OO - 4S / IRJL OO - 4S TYPE
Graph the method which it sees
1. Wight : 1200Kg 1. Looking at graph of IRJ OO-4S type, intersection point of 1500kg
2. Stroke : 300mm ans 280 strokes is located on the under the graph therefore,
3. Shaft pitch : 1000x1000(mm) IRJ20-4S is selected.
4. Speed : 4 M/Min 2. The speed calculation and motor lascivious method refer to the
5. IRJ OO -4S Type technical data.
* Load seletion, safety(80%) including selection.
Specification Selecting method
5. Selected graph of RACK JACK
complete.
drive method is more stable.
bolt in a downward state.
- After assembling RACK JACK, check direction of rotation
of the motor , at state, when the upper and lower bolts,
LOCK BOLT AFTER UP/DOWN TEST(RACK JACK setting method)
slightly, and after up/down repetitive testing, by tightening
control of chain driven method or direct drive motor, gear vs gear
DRIVE METHOD OF SPUR GEAR
- The number or amount of use, rather desiring central precise
of the whole, at different state utilize the top flange of the
joint, adjust at similar height.
- After assembling the RACK JACK, measure the base height
ASSEMBLING AT STANDARD HEIGHT
the mounting bolts, for the setting of RACK JACK, becomes
- For more precise work, the horizontal level of the RACK JACK
to mounting surface must be machined after mounting.
- Weld frame structured mounting surface for processing and
assembly.
MACHINING OF MOUNTING SURFACE
ASSISTANCE GUIDE ATTACHMENT
RACK JACK of the first part of the gear box upper frame
- At 600stroke and above, the auxiliary guide attached to the
Rackgear's hindrance can be minimized.
- Rack gear can reduce the load after concluding the bolt
ASSEMBLING FLANGE AT DOWNWARD POSITION
6. Notice
Model IRJ10R/L/D IRJ20R/L/D IRJ30R/L/D IRJ40R/L/D IRJ10-4S IRJ20-4S IRJ30-4S IRJ40R/L/D
Drive
Diameter of rack gear & module Ø30xM3 Ø40xM3 Ø50xM4 Ø60xM4 Ø30xM3 Ø40xM3 Ø50xM4 Ø60xM4
PINION GEAR TEETH(Z) 15 19 17 20 15 19 17 20
INPUT SHAFT DIAMETER(Ø) Ø40 Ø45 Ø50 Ø60 Ø40 Ø45 Ø50 Ø60
OUTPUT SHAFT DIAMETER(Ø) Ø25 Ø35 Ø40 Ø50 Ø25 Ø35 Ø40 Ø50
SPIRAL BEVEL GEAR STANDARD M3.5x20z M4x20z M5x20z M5x30z M3.5x20z M4x20z M5x20z M5x30z
Efficency 0.9 0.8 0.7 0.7 0.9 0.8 0.7 0.7
Max speed(m/min) 8 8 7 7 8 8 7 7
STANDARD HEIGHT(mm) 140 150 195 230 140 150 195 230
251.2251.21 rev' lead
* Please refer to the appearance of parts 9pages.
Motor
141.3 178.98 213.52 141.3 178.98 213.52
7. How to order
8. Specification of RACK JACK
IRJ10L
IRJC10-4S IRJC10-4S
SAM YANG
KOREA
IRJC10-4S IRJC10-4S
BELLOWS ASSEMBLY FOR RACK JACK - CLEAN ROOM TYPE
Bellows
Standard
Stroke(mm) ~160 160~310 310~450
H(mm) 195 240 280
Stroke(mm) ~200 200~390 390~560
H(mm) 214 260 303
* Inquiry in use of phase of more stroke from us.
Standard D1 D2 OD ID Remarks
3050 Ø30 Ø50 Ø50 Ø35
4050 Ø40 Ø50 Ø80 Ø60
ATTACH THE LOWER COVER TO THE RACK JACK
Model Stroke L ØD Material
IRJ10 ~50 85 Ø60
50~100 135
100~150 185 AL
150~200 235 Anodiziing
IRJ20 ~50 85 Ø70
50~100 135
100~150 185
150~200 235
* Inquiry in use of phase of more stroke from us.
Material : Silicone
4050
White Black
STANDARD HEIGHT DIMENSION
STATEMENT OR CHANGES
IRJ20
IRJ10 3050
Model
9. Order specification
STRO
KE
H
10. Photography resource
POWER BASE, RACK JACK(For Clean Room)-GREASE CATEGORY & LUBRICATION SUPPLICATION
TYPE OF GREASE
- Power Base is injected grease is silicone grease, characteristic of grease is the
oxidative stability over wide temperature range, mainly excellent water resistance is used
in cloean room.
is followed.
LUBRICATION SUPPLIES OF POWER BASE
- Silicon grease is not oxidate, and also less volatile for long-term use , but frequent
equipment use, regular lubrication is needed.
Thin layer of lube is needed for the Rack gear of the POWER BASE at standard
1time in 3months.
- Grease gun is wsed for outside(Rack Gear Box) inlet grease. Grease is inject.
- Dosage : 30cc above / 1time
REPLACEMENT PARTS CATEGORY
- Rack Gear, Pinion Gear, Du Bush, Gear Box
PARTS EXCHANGE CYCLE
- Catergory of parts and frequent use is dissimilar in our association is the following.
(Condition of use : 1 Day, 24 Hours)
- Rack gear : After installation above 3 years
- Pinion Gear: After installation above 3 years
- Du Bush : After installation above 3 years
- Gear Box : After installation above 5 years
P=Kw n=Efficiency
ex) Use of condision : Load : 600(Kgf), Speed: 4(m/min),
m x g x V 600 x 9.81 x 0.07
N x 1000 0.7 x 1000
∴ P = 0.59(Kw) so break type of geared motor having capability than 0.59 is used.
V= 1750 x 1/60 x 19/29 x 0.141 = 2.7 M/min
R.P.M Ratio Ratio Lead
of motor of motor of gear of IRJ10
(0.141, Driven shaft, 1 revolution, rising distance(mm) to M dimensions are converted.
* Reference : IRJ20-4S, rising distance is 0.179M.
of UP/DOWN
MANUFACTURE
Volatile(%) 0.2
RemarksSuper Lube Grease
A MULTI-PURPOSE with SYNCOLON(PTFE)
SPEED CALCULATION OF RACK JACK
Speed
White
gravity 1.05
V=Speed(m/sec)
Appearance
Specially, our use of silicone grease is produced in Korea, the G-40series, specialty
P= P=
MOTOR SELECTION METHOD OF RACK JACK
g=9.81m=Weight(Kg)
PRODUCT USE
illumination 240~280
Technical data
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