ZEISS CALYPSO 2016 - Concept · PDF fileCarl Zeiss Industrielle Messtechnik GmbH, Software...

ZEISS CALYPSO 2016

Software Management Systems

22016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW

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The special service - User manual PMI

Patented and automatic - new optic functions

Point cloud and LineScan: Renewed and optimized

CALYPSO curve - News

PiWeb reporting

Automatic inspection plan generation from PMI

7 Summary


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7 Summary


CALYPSO 2016CALYPSO PMI as part of a “Digital Factory”

Industry 4.0 and Digital Factory

What does CALYPSO offer?

The new CALYPSO PMI functionality!


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PiWeb reporting


7 Summary


The good news for all O-INSPECT customers:

CALYPSO Optic is alive!

CALYPSO 2016Easier and faster optical programming


CALYPSO 2016

1.The new lighting control

Patented and automatic


The light has a strong influence on the right detection of the edge


CALYPSO 2015The lighting is adjusted according to subjective assessment

User 1 User 2

User 3 User 4


CALYPSO 2015Because of the different lighting, the detected edges differ


CALYPSO 2015Different edges lead to different results

∅ 3,05 ∅ 2,95

∅ 3,07∅ 3,1

The values vary!


CALYPSO 2015Lighting controlConclusion

∅ 3,05 ∅ 2,95

∅ 3,07∅ 3,1

subjective !

time consuming !

error-prone !


CALYPSO 2016 regulates the optimal lighting: patented and automatical

Consistent values: Objective and repeatable

∅ 3,1 ∅ 3,1

∅ 3,1 ∅ 3,1


CALYPSO 2016 regulates the optimal lighting: patented and automatical

Video

enCALYPSO 2016 - highlights - AutoLight.mp4


CALYPSO 2016Patented and automatic:The new lighting control: Summary

user-independent

measured values

faster

programming

repeatable

measured values

easier

programming


CALYPSO 2016

2.Interactive modification of the AOI directly in the live view

Fast and easy


For optical measurement of an edge a suitable AOI is required

AOI = Area Of Interest or search area


CALYPSO 2015Definition of the AOI with three pointsNo direct graphical support


CALYPSO 2015Actual size and orientation of the AOI is difficult to estimate

too shortincorrect

seeking

direction

Required

size,

position

and

orientation

wrong

positiontoo small


CALYPSO 2015: Deletion and regeneration for modifying the AOI is requiredTime-consuming and difficult

delete ROI

regenerate

ROI


CALYPSO 2016: Interactive modification of the AOI directly in the live viewFast and easy


CALYPSO 2016: Interactive modification of the ROI directly in the live viewFast and easy

Video

enCALYPSO 2016 - highlights - Modification ROI.mp4


CALYPSO 2016

3.Reliable measurement even of small objects:

the n-th edge

Fast, easy and repeatable


CALYPSO 2015: Programming of small objects is difficult and time-consuming

• Only the first edge was detected in a AOI

• Solution so far: create a very small AOI!

Problem: not any or the wrong edge is found during the CNC run

required edge detected edge


CALYPSO 2016Determination of the edge-number n and selection of the edge-type


CALYPSO 2016Measuring the n-th edgeHow is this helpful?

easier

programming

repeatable

measurement of

small objects

measuring different

object variations with

one inspection plan


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PiWeb reporting


7 Summary


CALYPSO 2016Optimized Point cloud

Faster: Charging and storage time reduced by up to 50%

Upgraded: new filter- and adjustment methods

Standardized: intelligent triangulation


How can outliers and reflections be filtered out of the Point cloud?


CALYPSO 2015No direct filtering of the outliers possible

Data quality can be increased only with

considerable effort


CALYPSO 2016Activation of the new Region filter


CALYPSO 2016Separation of the actual points and outliers


CALYPSO 2016Elimination of all detected outliers

New filter method

Higher quality of data with less data volume

3515.04.2016Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW

How can the Point cloud be adjusted to the CAD-Model?


CALYPSO 2015No adjustment of the Point cloud and CAD-model possible

Third-party software needed to adjust


CALYPSO 2016Automatic: Best Fit Adjustment

The adjustment can be performed

automatically with CALYPSO.


CALYPSO 2015The users have to determine the maximum size of the triangles themselves

0,001 ?

0,1 ?

0,05 ?

0,02 ?

high influence of the user

incorrect triangulation


CALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloud

• CALYPSO calculates the required accuracy


CALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloud

The user chooses between:

coarse, medium and fine

The user is supported

Faster to the correct triangulation

More stable calculation routine


CALYPSO 2016Measurement of geometric features in the Point cloud: feature extraction

Search volume

Point cloud

Selected nominals


CALYPSO 2016Optimized LineScan integration to CALYPSO

automatic calibration

graphical support during programming

dynamic display of the measured points

full integration of WB-Scan


CALYPSO 2016Graphical supportInteractive definition of the measurement strategy

interactive definition of the travel path

significant time savings during programming


CALYPSO 2015Visualization of the nominals after the Scanning

The nominals are transferred and visualized after the

complete measurement in CALYPSO

No transparency during measurement

Long transmission time


CALYPSO 2016Dynamic display of the nominals

The measurement is traceable

and shortened.

• The nominals are transferred to CALYPSO during the

scanning: parallel to the measurement time

• The nominals are visualized directly during the

measurement


CALYPSO 2015Operation of two programs: WB-Scan and CALYPSO

+


CALYPSO 2016Full integration of WB-ScanAll settings directly in CALYPSO

consistent and clear


Point clouds in CALYPSOConclusion

improved and expanded: data analysis

faster and easier:collection of data

significantly increased performance of the

whole measuring procedure with Point clouds


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PiWeb reporting


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Requirement:Rapidly rotating objects should not rattle!


How can that be ensured?

2 methods for evaluation:

Contour (curve) evaluation

Curve jump evaluation


Contour evaluation

Actual Curve

Tolerances

Nominals


Contour evaluation

Actual Curve

Deviation

Tolerances

Nominals

Contour is within tolerance

× Rattling during rotation happens anyway

→ Analysis of the curve jump is necessary


Analysis of the curve jump

SEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6

Actual Curve

Deviation

Tolerances

Nominals

Curve jump

Curve jump=

The range of the deviations of the nominals of a curve

Max. allowed curve jump: 0,02


CALYPSO 2015The analysis of the curve jump is included into the feature Curve


Actual Curve

Deviation

Tolerances

Nominals

Curve jump

× Curve jump is out of tolerance

→ No information about the measured

value or position Max. allowed Curve jump: 0,02


CALYPSO 2016New characteristic: Curve jump


Actual Curve

Deviation

Tolerances

Nominal

Curve jump

× The maximum curve jump is in Segment X

on Nominal Y and has the Value Z

× Statistical evaluation Maximum

Curve jump


CALYPSO 2016Graphical support: Selected segments get highlighted


CALYPSO 2016More improvements for CALYPSO curve

Extended input parameters defining the nominals: Nominals by angular

distance

Additional Gauß-Filter for the curve: Deviation filter

Segmentation of the nominals of a curve : Adjusting the number and

distances from nominals


CALYPSO 2016More improvements for features and characteristics

New feature: Circle on sphere

Benefit: Simplified form measurements on sphere.

Nee feature: Circle on Torus

Benefit: Simplified form measurement on objects like ball-bearing.


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PiWeb reporting


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CALYPSO 2016Plot representation according to tolerance exploitation

out of tolerancein tolerance warning limit

Meaningful Plots

Tolerance exploitation is seen at first sight


CALYPSO 2016Display of extreme line and analysis area in formplots

Analysis area

Extreme lineExtreme point


CALYPSO 2016Output of results for adjustments: twisting and displacement values of hole patterns

Allows a specific correction of the machine tool


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PiWeb reporting


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CALYPSO 2016Highlights

With CALYPSO to a digital factory: PMI acts as a bridge between the construction

and the measurement

Patented and automatically: The perfect edge with the new lighting control

Quick and easy optical programming: interactive adjustment of ROI and selection of

the n-th edge

Optimized Point cloud and LineScan integration: increased performance of the whole

measuring procedure

New characteristic: Curve jump for the analysis of rotationally symmetrical objects

Our PiWeb reporting is more meaningful

ZEISS CALYPSO 2016 - Concept · PDF fileCarl Zeiss Industrielle Messtechnik GmbH, Software...

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