Z-30/20 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service...

Serial Number Range

from serial number 3090-2214 toZ30-4506

Z-30/20

Part No. 28700

Rev B

September 2014

2 Z-30/20 Part No. 28700

September 2014

Part No. 28700 Z-30/20 3

September 2014

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals and Paint101.1 Decals And Paint - Profile View.................................10

102.1 Decals And Paint - End View.....................................12

103.1 Decals And Paint - Top View And Platform................14

200 Drive Chassis Module201.1 Steer Linkage Installation..........................................16

202.1 Battery Pack Installation............................................18

203.1 Rear Wheel Drive Installation....................................20

204.1 Electronic Control Module.........................................22

205.1 Hydraulic Hoses And Fittings - Drive Chassis...........24

206.1 Power Cables - Drive Chassis...................................26

300 Turntable Module301.1 Turntable Rotator.......................................................28

302.1 Turntable Overview....................................................30

303.1 Hydraulic Power Unit.................................................32

304.1 Battery Charger.........................................................34

305.1 Ground Controls........................................................36

306.1 Function Manifold......................................................38

307.1 Proportional Brake Manifold......................................40

308.1 Proportional Valve Manifold.......................................42

309.1 Turntable Covers........................................................44

310.1 Hydraulic Hoses And Fittings - Turntable...................46

400 Elevate Module401.1 Elevate Installation.....................................................48

402.1 Cable Track Installation..............................................50

403.1 Primary And Extension Booms..................................52

404.1 Hydraulic Hoses And Fittings - Elevate Installation....54

500 Platform Module501.1 Platform Leveling Installation.....................................56

502.1 Platform Rotator Installation......................................58

503.1 Platform Installation...................................................60

504.1 Platform Controls - Internal View...............................62

505.1 Platform Controls - External View..............................64

506.1 Joystick Controller - Drive / Steer..............................66

507.1 Rotational Controller..................................................68

IndicesPart Number Index...............................................................70

Part Description Index.........................................................72

Cross ReferencesFittings Cross Reference.....................................................76

4 Z-30/20 Part No. 28700

September 2014

Table of Contents

This Page Intentionally Left Blank

Part No. 28700 Z-30/20 5

September 2014

Table of Contents (continued)

6 Z-30/20 Part No. 28700

September 2014

Notes

Part No. 28700 Z-30/20 7

September 2014

Parts Stocking List

8 Z-30/20 Part No. 28700

September 2014

How To Order Parts

Part No. 28700 Z-30/20 9

September 2014

Fax Order Form

10 Z-30/20 Part No. 28700

100 Decals and Paint September 2014

101.1 Decals And Paint - Profile View

Description Qty.Part No.Item

PAINT,AEROSOL,GENIE GRAY***1268--

PAINT,AEROSOL,BRIGHT BLUE***1484--

DECAL KIT,COSMETIC,Z30/2023795--

DECAL KIT,SAFETY/INSTRUC.30/2029050--

PAINT,WET,GENIE BLUE (1 GL)**32150--

PAINT,WET,GENIE GRAY (1 GL)**32151--

DECAL,GENIE Z30/20....................2237941

DECAL,WHITE STRIPING, G.BOOM..............................................1

122162

DECAL,DANGER,FAIL.READ,1.5X5.1237253

DECAL,500 LB CAPACITY,GB........2127254

DECAL,HAND PUMP,LOCATION.....1138645

DECAL,COVERSTRIPE,CHASSIS,PCB..................1

237926

DECAL,"DANGER BATTERYGAS"BOOM.....................................2

123317

DECAL,URETHANEFILL.TIRES-BOOM..........................4

123388

DECAL,CAUTION,AIR FILLEDTIRE................................................4

452358

DECAL,BATTERYCONNECTION,Z30.........................2

236639

DECAL,FORK LIFTING" BOOM......41246310

DECAL,TRANS. TIE DOWNBOOM..............................................4

1233411

DECAL,COVERSTRIPE,CHASSIS,Z30....................1

2379312

DECAL,BATTERY CHARGER,BOOM..............................................1

1233213

SERIAL PLATE................................114contact Genie Service Parts to order

Part No. 28700 Z-30/20 11

100 Decals and PaintSeptember 2014

101.1 Decals And Paint - Profile View

12 Z-30/20 Part No. 28700


102.1 Decals And Paint - End View








DECAL,"ELECTROCUTIONHAZARD"GB...................................4

122451

DECAL,FORK LIFTING" BOOM......2124632

DECAL,GENIEBOOM,24.5",WHITE........................2

213833

DECAL,GROUNDCNTRL.W/KEY,Z30.........................1

236614

shown

DECAL,GROUND CNTRLW/POWER,Z30...............................1

236624

DECAL,POWER TO PLAT."BOOM..............................................1

125155

Part No. 28700 Z-30/20 13


102.1 Decals And Paint - End View

14 Z-30/20 Part No. 28700


103.1 Decals And Paint - Top View And Platform








DECAL,PLAT.ROTATIONINTRUC...........................................1

129531

DECAL,SAFETY RULES,BOOM.....1123852

DECAL,OPERATINGINSTRUCTNS,Z30..........................1

236643

DECAL,"CAUTION BODY BELT"BOOM..............................................1

123334

DECAL,500 LB CAPACITY,GB........1127255

DECAL,RIGHT ARROW..................1454016

DECAL,FORWARD ARROW...........1454037

DECAL,GROUNDCNTRL.W/KEY,Z30.........................1

236618

DECAL,BATTERYCONNECTION,Z30.........................1

236638

shown

DECAL,REVERSE ARROW............1454049

DECAL,PLAT.CONTROLBOX,Z30..........................................1

4303510

DECAL,WHITE STRIPING, G.BOOM..............................................1

1221611

DECAL,LEFT ARROW....................14540212

DECAL,HAND PUMPOPERATION,Z30.............................1

2366513

DECAL,WIRINGDIAGRAM,Z30(1990)......................1

2367214

Part No. 28700 Z-30/20 15


103.1 Decals And Paint - Top View And Platform

16 Z-30/20 Part No. 28700

200 Drive Chassis Module September 2014

201.1 Steer Linkage Installation


WELDMENT,ROD END...................123154-S1

NUT,HEX,JAM,1-8...........................1283522

TIE ROD WELD Z/30 38"................1232923

PIN,COTTER,.125 X 1.5..................553614

PIN,CLEVIS,1 X 2.5 LG...................4194405

WASHER,THRUST 2 7/8X1 1/4X1/8.................................................4

130716

BEARING,GARLOCK,16DU16........3230807

PIN,KING,7.25", Z30/20..................2133668

BUSHING, 1.5 X 1.25 X 1,OILITE....4130129

YOKE ASSEMBLY,L.S.,Z30/20........12897710includes index numbers 7 & 9

SCREW,HHC,3/8-16 X 4.5..............21298111

NUT,NYLOCK,3/8-16.......................2482812

AXLE-500 LB SPINDLE YOKE........21374513

HUB KIT,ARMSTRONG...................22288113includes index numbers 14 - 17 & 20

SEAL-GREASE (500# HUB KIT).....113635-914

OUTER CONE - MODEL 60-8........14510815

HUB W/PRESSED INSTUDS,PAINT.................................1

13635-11P16

BOLT-WHEEL LUG,500 LBBOOM..............................................1

13635-516

LUG BOLT,5/8-18,WHEELHUB***.............................................1

2116616

BEARING,OUTER (13635 HUBKIT)..................................................1

13635-717

WASHER,SPINDLE, 500 LBBOOM..............................................1

13635-418

NUT,SPINDLE,3/4-16......................113635-319

CAP, DUST, 13635 HUBKIT,BLUE.........................................1

13635-6P20

ASSY,TIRE&WHEEL,14.5X7,6ON6...................2

2332021

TIRE/WHL ASSY,FOAM FILLED173#.................................................2

2370421

TUBELESS PNEUMATICTIRE,9-14LT....................................1

5414021

(replaced 147319)

NUT,LUG,5/8-18 X 90DEGREE,Z45................................12

5462722

WHEEL,14.5X7-6 HOLE ON6.00B.C............................................1

2326423

NUT,NYLOCK,1/2-13.......................2619824


SCREW,HHC,1/2-13 X 5,GRD.8.....21246125

YOKE ASSEMBLY,R.S.,Z30/20.......12897826includes index numbers 7 & 9

Ref. Hydraulic Hoses & Fittings.......127refer to section 205.1

CYLINDER,HYD-2 X 6 X 16.25.......11307828

SEAL KIT,UNIVERSL(STEERCYL)**..............................................1

4932828

Part No. 28700 Z-30/20 17

200 Drive Chassis ModuleSeptember 2014

201.1 Steer Linkage Installation

18 Z-30/20 Part No. 28700


202.1 Battery Pack Installation


ACCESS,EXTRABATT.BOXES,Z30/20

23702--

BATTERY BOX COVERASSY,30/20.....................................1

289831

BAT.CABLE ASSY-BAT.BOX............3131912

CONN HOUSING SBX175, BATT....11281383

BATT.BOX PWR.CORDASSY,LS,3020.................................1

289793

BATT.BOX PWR.CORDASSY,RS,3020.................................1

289803

shown

CONN HOUSING SBX175, BATT....11281384

DRIVE CHASS.PWR.CORDASSY,3020......................................1

289814

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2

60195

WASHER,FLAT,USS,5/16",Y...........453976

NUT,NYLOCK,3/8-16.......................248287

LATCH,FLEXIBLE...........................1135798

BATTERY BOX ASSY,30/20............1289828

SCREW,HHC,1/4-20 X .75..............260909

WASHER,FLAT,USS,1/4"Y..............2663810

NUT,NYLOCK,1/4-20.......................2609111

BATTERY-245AH (DRY) " TALL ".....41300612

BRACKET,BATT.RESTRAINT,PAINTED.123312P13

Part No. 28700 Z-30/20 19


202.1 Battery Pack Installation

20 Z-30/20 Part No. 28700


203.1 Rear Wheel Drive Installation


COVER,REAR END W/DECALS.....1289841

SCREW,HHC,1/4-20 X .75..............460902

WASHER,LOCK,.25........................463563

WASHER,FLAT,USS,1/4"Y..............466384

MOTOR BRUSH-ELEC.DRIVEMOTOR...........................................2

13062-15

MOTOR,TRACTION,D.C.,24V/36V...2234035

BRUSH RIGGING,13062,23403......2279365

BOOT,CABLETERM,MED.RED,4/0.......................8

89106

KEYSTOCK,STL .188..........3 inches289867

COUPLER,TAPER LOCKCOLLAR..........................................2

232628

COUPLER,TAPER LOCK................2232619

COUPLER,INTERNALLYSPLINED.........................................2

2326010

SPLINED SHAFT,0.875 SAE 13T....22326311

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................8

601912

WASHER,LOCK,.375......................8602113

COUPLER,HYDBRK/MOTOR,PAINTED...................2

23259P14

Ref. Hydraulic Hoses & Fittings.......215refer to section 205.1

NUT,HEX,JAM,5/8-11....................124507616

WASHER,FLAT,.625HARDENED..................................12

1306417

SCREW,SHC,5/8-11 X 4,A574......122117518

TORQUE HUB & BRAKEASSY,PTD.......................................2

23603P19

TORQUE HUB,35:1***2019319Afor 23603P

SEAL KIT (W1B) TORQUE HUBS21142--for 23603P

BEARING KIT (45553) TORQUE HUB21143--for 23603P

CAP,DISENGAGE-45553 TORQUEHUB

21144--

for 23603P

DISCONNECT ROD-45553 TQ.HUB21145--for 23603P

COVER CAP,TORQUE HUB***21146--for 23603P

WASHER,THRUST,TORQUE HUB21148--for 23603P


LUG,WHEEL STUD,5/8-18,W1/4HB**21149--for 23603P

KIT,COVER,TORQUE HUB,45553***58438--for 20193

THRUST CAP (20193)58589--for 20193

KIT,Z30 BRAKE SERVICE (2)11431419Bfrom SN 3051 to 3959



KIT,Z30 BRAKE SERVICE (1).........211432819Bfrom SN 2214 to 3050

BRAKE,MICO DRIVE,Z30N,Z34 **119556--for use only after above listed kit isinstalled

SEAL KIT,MICO BRAKE35587--for 119556

LINING KIT, MICO BRAKE**38114--for 119556

BEARING KIT, MICO BRAKE38115--for 119556

SPRING (RED) MICO72319--for 119556

BRAKE,LINING KIT,MICO (25208)2742819Cfor 25208, 36259 brakes (no longeravailable)

BEARING KIT,BRAKE,MICO (25208)2742919Cfor 25208, 36259 brakes (no longeravailable)

SEAL KIT,BRAKE,MICO (25208)2743019Cfor 25208, 36259 brakes (no longeravailable)

WHEEL,14.5 X 7.............................25413920

NUT,LUG,5/8-18 X 90DEGREE,Z45................................16

5462721

WHEEL ASSY, INDUSTRIAL, AF.....24509422

WHEEL ASSY, INDUSTRIAL, FF.....24546122

TUBELESS PNEUMATICTIRE,9-14LT....................................2

5414022

(replaced 147319)

Ref. Power Cables - Drive Chassis(refer to figure 2-F, page 26)............2

23

Part No. 28700 Z-30/20 21


203.1 Rear Wheel Drive Installation

22 Z-30/20 Part No. 28700


204.1 Electronic Control Module


FUSE HOLDER,PANELMOUNTED......................................1

207331

FUSE,10 AMP.................................1130972

SCREW,RHM,10-32 X .5.................450943

WASHER,FLAT,USS,5/16",Y...........453974

COVER,CONTACTORBOX,PAINTED.................................1

23317P5

SCREW,HHC,1/4-20 X .75..............460906

NUT,NYLOCK,1/4-20.......................460917

SCREW,HHC,3/8-16 X 2.25............267088

NUT,NYLOCK,3/8-16.......................248289

CONTACTOR BOX,30/20................12898510

CLAMP,CONTACTORBOX,PAINTED.................................4

23319P11

FUSE BLOCK, ANN & ANL FUSE...26671712

FUSE,300 AMP,VERY FASTACTING...........................................1

1310413

CONTACTOR,REPLACEMENT KIT**......................................................2

5815414

SOCKET,RELAY..............................12081315

RELAY HOLD DOWN......................22434316

RELAY,SPDT,24V............................12081217

FUSE,80 AMP,VERY FASTACTING...........................................1

2342218

CONTROLL.36V/48V,DCMTR.SPD........................................1

2331419

CONTACTOR,2X SPDT,24V/DC.....12341720includes index numbers 21 through 23

CONTACT,MOVING (SW181 &SW182)............................................2

2741921

SPRING,RETURN...........................22384522

CONTACT,STATIONRY,19550RELAY.............................................4

2226523

Power Cables - Drive Chassis.........424refer to section 206.1

Part No. 28700 Z-30/20 23


204.1 Electronic Control Module

24 Z-30/20 Part No. 28700


205.1 Hydraulic Hoses And Fittings - Drive Chassis


ELBOW,070202-4-6.........................2131141

HOSE ASSY,75.6"...........................22903621

HOSE ASSY,84.5"...........................12904632

HOSE ASSY-40.6"...........................11966442

TEE,RUN,070432-4.........................1137575

ELBOW,070220-4-4.........................2139216

Footnotes 1: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Female JIC Swivel,4-4 (Synflex 3903-04544) & Hose - 1/4"Thermoplastic Medium Pressure (Synflex3130-04)2: Hose End - 90° Female JIC Swivel, 4-4(Synflex 3903-04644), Hose End - 90° FemaleJIC Swivel, 4-4 (Synflex 3903-04644) & Hose- 1/4" Thermoplastic Medium Pressure (Synflex3130-04)

Part No. 28700 Z-30/20 25


205.1 Hydraulic Hoses And Fittings - Drive Chassis

26 Z-30/20 Part No. 28700


206.1 Power Cables - Drive Chassis


CABLE ASSEMBLY,37.0"................1292281

CABLE ASSEMBLY,23.0"................4292262

CABLE ASSEMBLY,100.0"..............1292253

CABLE ASSEMBLY,117.5"..............1292244

CABLE ASSEMBLY,40.0"................1292275

CABLE ASSEMBLY,53.0"................1292296

POWER CABLE - LIFTSOLENOID......................................2

455017

ASSY,CABLE,1.5"...........................1290098

CABLE ASSEMBLY,13.0"................1244439

CABLE ASSEMBLY,33.0"................14550010

Part No. 28700 Z-30/20 27


206.1 Power Cables - Drive Chassis

28 Z-30/20 Part No. 28700

300 Turntable Module September 2014

301.1 Turntable Rotator


SCREW,SHC,5/8-11 X3.50,A574......................................15

206541

WASHER,FLAT,.625HARDENED..................................31

130642

GEARBOX-ROTATION....................1210873

BEARING,TURNTABLE..................1210864

SCREW,SHC,5/8-11 X 4,A574......16211755

Hydraulic Hoses & Fittings............166refer to section 310.1

MOTOR-TURNTABLE.....................1211727

SEAL KIT (21172)...........................1272757

SCREW,SHC,1/2-13 X 2.25 ***.......2222028

Part No. 28700 Z-30/20 29

300 Turntable ModuleSeptember 2014

301.1 Turntable Rotator

30 Z-30/20 Part No. 28700


302.1 Turntable Overview


Ground Controls1refer to section 305.1

VALVE,PROPORTIONALSOLENOID......................................1

239052

Hydraulic Hoses & Fittings..............13refer to section 310.1

MANIFOLD,BRAKE,Z30..................1234774

BRACKET,PROPRTL.VALVEMNT,PNTD......................................1

23902P5

MANIFOLD,FUNCTION...................1234396

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

60197

WASHER,FLAT,USS,5/16",Y...........453978

NUT,NYLOCK,3/8-16.......................448289

BRACKET,HYD.MNFLD.MNT.,PAINTED.123695P10

SCREW,HHC,3/8-16 X 1 GRD 8.....47769211

WASHER,LOCK,.375......................4602112

TERMINAL STRIP,COMPACT,16POLE...............................................1

2037313

DIODE,6 AMP,200 PIV,BULK..........44578214

RELAY,SPDT,24V............................12081215

SOCKET,RELAY..............................12081316

RELAY HOLD DOWN......................22434317

COVER,P.C.BOARDW/DECALS,30/20............................1

2903118

NUT,COUPLING, 1/4-20 X .875......11386319

DIODE,2 AMP.................................11308320

RESISTOR,10 OHM, 1/2 WATTCF....................................................1

1308420

PCB,ASSY,500 LB ONLY**..............11321120

SPACER - .50..................................4451321

HORN KIT,24V................................14521222

SENSOR,LEVEL 4.5***...................14458623

ALARM,97DB ELECTRONIC..........11310324

SCREW,HHC,1/4-20 X 1...............22688825

WASHER,FLAT,USS,1/4"Y............22663826

NUT,NYLOCK,1/4-20.....................22609127

OBS-POWERUNIT,48V.DC,DV1003**...................1

2344028

TURNTABLE COVER SUPPORTWELDMT.........................................2

1348129

Battery Charger Assembly...............130refer to section 304.1

Part No. 28700 Z-30/20 31


302.1 Turntable Overview

32 Z-30/20 Part No. 28700


303.1 Hydraulic Power Unit


KIT,POWER UNIT UPDATE,Z30**37862--from SN 2214 to 3735

POWER UNIT,MONARCH,48V,Z30***42401--from SN 3736 to 4506

PUMP ASSY,2.5GPM FENNER......1270781for Monarch Pwr Unit use p/n 44794

O-RING KIT,27078 PUMP,P2.5D.....1292181for Monarch Pwr Unit use p/n 40318

O-RING,RESERVOIR,2-254BUNA50A........................................1

175592

for Monarch Pwr Unit use p/n 40318

VALVE,RELIEF, RV14, DCSTONE**..........................................1

166603

(spring not included) for Monarch PwrUnit use p/n 46239

VALVECAP-RELEASE-DU-1001**.............1

197914


FILTER ELEMENT,20MIC-WRKFORCE............................1

175665A

REPLACED BY UPGRADE KITP/N-147218

KIT, FILTER UPGRADE, Z-30STD.................................................1

1472185B

FILTER ASSY,SAE8,10 MIC,PAPR**78622--for use after installing 147218

ENDHEADASSY,#23440-OBSOLETE**...........1

270776

Replcd w/svc Kit 37862(if Fenner)ifupdated, p/n 42401

BRUSH-13998-1 MOTOR (1PC.)**...............................................4

13998-27


MOTOR,48V (23440).......................1270808for Monarch Pwr Unit use p/n 44793

COUPLER,MTR.,DU-1007(13998)**.........................................1

236189

RESERVOIR MOUNTINGCLAMP............................................3

1755810

No replacement for Fenner orMonarch

PLUG,HEX,130109E,1/2 NPT***.....17501411for Monarch Pwr Unit use p/n 46246

RESERVOIR,2.5 GAL......................12707912for Monarch Pwr Unit use p/n 46237

BREATHER CAPW/DIPSTICK-DPL...........................1

2011613



COVER,SUCTION, FENNER..........12921914Not for Monarch

Part No. 28700 Z-30/20 33


303.1 Hydraulic Power Unit

34 Z-30/20 Part No. 28700


304.1 Battery Charger


CHARGER,BATTERY,48V/25AMP23442--

CHARGER,115/230V,50HZ(48V,24059--

CHARGER,115/230V 60HZ,48V 25A24061--

CAPACITOR,6MFD,660VAC-CHARGR*.................1

13008-31

HEATSINK ASSY W/DIODES(23442)............................................1

272622

AMMETER-BOOM CHARGER.......113008-53

RELAY,CHARGER TIMER...............1180784

RELAY,CHARGER.TIMER(19531/32)...........................1

195334

TIMER (23442)(41896)(36314).......1272634

TIMER(24059,41897,41898,41899).1278304

FUSE ASSY-BOOM CHARGER......113008-65

Part No. 28700 Z-30/20 35


304.1 Battery Charger

36 Z-30/20 Part No. 28700


305.1 Ground Controls


KIT,KEYSWITCH SVC BB & SMBOOM

1225121

KEYSWITCH,CONTACTS LOCK122366--

KEYSWITCH,3POS.MNTND.DRWKEY**...........................................1

66811--

includes keyswitch and two keys, notincluded: base or contacts.

BASE,WITHOUT CONTACTS.........1668212

CONTACT,N.O.................................266816--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................5

1282003

includes mounting fasteners

PANEL,SWITCHMT,W/DECALS,30/20......................1

289884

COVER, AUXILIARY POWERSWITCH..........................................1

134715

CONTROL BOX,GROUND,30/20.....1289876

SCREW,HHC,1/4-20 X .75..............360907

WASHER,LOCK,.25........................363568

RIVET,STL,ST.MAN,P,.125 X .25.....262729

RECEPTICAL,SNAP-IN (1450G1)...11351110

ALARM.INTERMITTENTTONE.24V.......................................1

1896311

Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326--

SWITCH,TOGGLE,DPST,2POSMAINT.............................................1

1309112


SCREW,RHM,10-32 X .5.................4509413

WASHER,LOCK,#10 PLTD.............4660714

Part No. 28700 Z-30/20 37


305.1 Ground Controls

38 Z-30/20 Part No. 28700


306.1 Function Manifold


MANIFOLD,FUNCTION23439--

SEAL KIT (ALL MANIFOLDS)25375--

NUT,DO1 VALVE...........................12459131

O-RING, DO1 VALVE....................12459142

COIL WITH DE CONNECTOR......122237633use connector from old coil whenreplacing

Ref. Screw - SHC, 10-24 x 4 inch...124

VALVE KIT,D03................................514616451 includes index numbers 1-3

VALVE,CHECK, 50 PSI...................2455436

VALVE,RELIEF................................22902871

VALVE,PUMP***..............................1216258

SEAL KIT,19920 HAND PUMP........1290298

VALVE,RELIEF 1000 PSI................113222-291

VALVE,RELIEF 1250 PSI................129030101

VALVE,RELIEF 850 PSI..................221373111

VALVE,DO3 (23439)**.....................1146166121 includes index numbers 1-3

Ref. Screw - SHC, 10 x 24 x 1.125inch..................................................1

13

Footnotes 1: See Schematics, Section Six, page 85.

Part No. 28700 Z-30/20 39


306.1 Function Manifold

40 Z-30/20 Part No. 28700


307.1 Proportional Brake Manifold


MANIFOLD,BRAKE,Z3023477--


VALVE,PROPORT RELIEF***.........1250341

COIL,24V SOLENOID VALVE.........1290321

NUT,SOLENOID VALVE..................1622761

VALVE SOLENOID..........................1455442

COIL,SOLND,W/D,20V DUALSPADE.............................................1

523392

NUT,SOLENOID VALVE..................1529432

SEAL KIT, VALVE749022

VALVE,SOLENOID N/O,23477........1250363

NUT,SOLENOID,2POS 3WAY.........1459123

COIL,SOLND,W/D,20V DUALSPADE.............................................1

523393

VALVE,CHECK, 50 PSI...................1455434

DIN CONNECTOR..........................1290635

SWITCH,PRESS,#4MPT,600PSIF***..................................................1

568236

Ref. Nipple - Hex Pipe, 4-4..............17

Part No. 28700 Z-30/20 41


307.1 Proportional Brake Manifold

42 Z-30/20 Part No. 28700


308.1 Proportional Valve Manifold


VALVE,PROPORTIONAL SOLENOID23905--


RETAINER-N.C.PROPOR.SOLENOID.1459211

RETAINER-N.C.PROPOR.SOLENOID.1459212

O-RING, DO1 VALVE......................1459143

COIL,N.C.PROPOR.SOLENOID,24VDC.1459194

VALVE,NC VARIABLE ORIFICE......14549251 includes index numbers 1 - 4;

schematic reference R

Ref. Plug..........................................16

VALVE,DIFFERENTIAL SENSINGZ30..................................................1

275267

1 schematic reference Q

Footnotes 1: See Schematics, Section Six, page 85.

Part No. 28700 Z-30/20 43


308.1 Proportional Valve Manifold

44 Z-30/20 Part No. 28700


309.1 Turntable Covers


COVERASSY,R.F.COUNTERWGHT"91......1

259431

includes decals & mounting hardware

SCREW,HHC,1/4-20 X 1.25............289152

WASHER,FLAT,USS,1/4"Y............2666383

NUT,NYLOCK,1/4-20.....................2660914

SCREW,HHC,1/4-20 X 1...............2468885

CLIP,HAIR PIN .125 X 3.25.............2128756

COVER ASSY,R.R.CHARGER"91"..................................................1

259427


NUT,WING 1/2-13INJECT.MOLDED............................2

146348

ANGLE-COVER SUPPT.(2HOLES)-1".......................................2

134999

COVER LOCATOR WELDMENT.....41350710

COVER ASSY,L.R.MANIFLDSIDE"91...........................................1

2594511


COVER HOLD DOWNWELDMENT....................................2

1350812

FLATBAR-COVER SUPPORT.........22193213

TURNTABLE COVER SUPPORTWELDMT.........................................2

1348114

COVERASSY,L.F.COUNTERWGHT"91.......1

2594415


Part No. 28700 Z-30/20 45


309.1 Turntable Covers

46 Z-30/20 Part No. 28700


310.1 Hydraulic Hoses And Fittings - Turntable


TEE,RUN,070428-6-6......................1131191

CONNECTOR,070120-6-6..............1454122

HOSE ASSY,31.5"...........................12904931

HOSE ASSY,27.5"...........................12903441

ELBOW,070220-8-6.........................4453565

CONNECTOR,070102-6-8..............3237296

HOSE ASSY,27.6"...........................12903572

HOSE ASSY,19.25".........................12904782

TEE,BRANCH,070429-6-6..............1457059

HOSE ASSY,20.25".........................129048102

ELBOW,070220-6-6.........................11312011

REDUCER,070123-6-4...................11963112

HOSE ASSY,84.5"...........................129046133

HOSE ASSY,17.5"...........................129039143

HOSE ASSY,SEC-VB/B-P,31.5"......213522154

CONNECTOR,070102-4-8..............22117616

CONNECTOR,070120-4-4............111375517

ELBOW,070320-4-4.........................14535118


Footnotes 1: Hose End - Female JIC Swivel, 6-6 (Synflex3903-06546), Hose End - 90° Female JICSwivel, 6-6 (Synflex 3903-06646) & Hose - 3/8"Thermoplastic Medium Pressure (Synflex3130-06)2: Hose End - Female JIC Swivel, 6-6 (Synflex3903-06546), Hose End - Female JIC Swivel,6-6 (Synflex 3903-06546) & Hose - 3/8"Thermoplastic Medium Pressure (Synflex3130-06)3: Hose End - 90° Female JIC Swivel, 4-4(Synflex 3903-04644), Hose End - 90° FemaleJIC Swivel, 4-4 (Synflex 3903-04644) & Hose- 1/4" Thermoplastic Medium Pressure (Synflex3130-04)4: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - 90° Female JICSwivel, 4-4 (Synflex 3903-04644) & Hose - 1/4"Thermoplastic Medium Pressure (Synflex3130-04)

Part No. 28700 Z-30/20 47


310.1 Hydraulic Hoses And Fittings - Turntable

48 Z-30/20 Part No. 28700

400 Elevate Module September 2014

401.1 Elevate Installation


BEARING,1.25 ID X 1.5 OD X 1.5....8130091

ASSY.,SECONDARYBOOM,Z30/20.................................1

234822

includes index numbers 1 & 6

SCREW,HHC,3/8-16 X 2.25............667083

NUT,NYLOCK,3/8-16.....................1048284

PIN,BOOM RISERPIVOT-15.625".................................2

133175


RISER ASSEMBLY,30/20................1290557includes 1 each index number 6

CLAMP,HOSE,ALUMINUM***.........4545308

NUT,NYLOCK,1/4-20.......................460919

WASHER,FLAT,USS,1/4"Y..............4663810

LINK ASSEMBLY,30/20...................12905111includes 4 each index number 1

PIN,CYLINDER MOUNT,4".............21331912

CYLINDER WELDMENT-BOOMLIFTING...........................................1

1323113

SEAL KIT,UNIVERSAL(LIFTCYL)**..............................................1

4932913

Hydraulic Hoses and Fittings...........114refer to section 404.1

MANIFOLD + VALVE CP11228.......12464615

VALVE,COUNTERBALANCE..........12922015

PIN,BOOMPIV.TURN.RISE-13.75"...................2

1339116

BOOM REST PAD (.25MATL)---4".......................................1

1387517

1

BOOM REST PAD (.5 MATL)---4".....113496181

SCREW,FHM,3/8-16 X 1.25............4643519

SWITCH,LIMIT,W/6.25"SPRINGARM.................................................1

88356-127J520

LS SPRING WAND (ZCY91)106433--

CONTACTOR,LIMIT SWITCH19491--

Footnotes 1: Quantities listed for these items areapproximate. Actual quantities may vary, toinsure proper fit.

Part No. 28700 Z-30/20 49

400 Elevate ModuleSeptember 2014

401.1 Elevate Installation

50 Z-30/20 Part No. 28700


402.1 Cable Track Installation


CHANNEL,UPR-PLAS.TRACK-(BLUE).113714P1

SCREW,HHC,1/4-20 X 1...............1468882

NUT,NYLOCK,1/4-20.....................1260913

ANGLE,CABLE TRACKMNT.,PAINTED................................1

23354P4

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2

60195

WASHER,FLAT,USS,5/16",Y...........253976

NUT,NYLOCK,3/8-16.......................248287

CLAMP,0.50,#8 X 1/4,RUBCUSH............................................10

68338

TRACK,PLASTIC CABLE,35 LINK...1136309

REPAIR KIT,CABLE TRACK,7-LINKT107819--

CHANNEL,LWR-PLAS.TRACK-(BLUE).113713P10

WASHER,FLAT,USS,1/4"Y..............2663811

COVER,PRI.EXTENSIONTUBE-4.38"......................................1

1380412

Part No. 28700 Z-30/20 51


402.1 Cable Track Installation

52 Z-30/20 Part No. 28700


403.1 Primary And Extension Booms


SCREW,HHC,1/4-20 X .625..........3289141

WASHER,LOCK,.25......................3263562

WEAR PAD,4X2X.5W/INSERT***.................................16

452093

TUBE,BOOM EXTENSION.............1232874

SCREW,FHS,1/4-20 X .75.............1285145

SCREW,HHC,1/4-20 X 1.5..............461456

WASHER,FLAT,USS,1/4"Y..............466387

NUT,NYLOCK,1/4-20.......................660918

PRIMARY CYLINDER MOUNT.......2133409

SPACER-PRI.EXT.CYL.MOUNT5".....................................................1

1344510

NUT,NYLOCK,5/8-18.......................11300111

GUIDE-PRI.EXT.CYL.ROD(500#)-6".14585212

PRIMARY BOOM ASSY,30/20........12905613includes index numbers 16 & 31

SHIM,PRIMARY BOOM,.052THK.................................................8

4538214

1

SHIM,PRIMARY BOOM,.022THICK..............................................8

4546515

1


PIN,CYLINDER MOUNT,4".............21331917

SCREW,HHC,3/8-16 X 2.25............4670818

NUT,NYLOCK,3/8-16.......................4482819

CYLINDER WELDMENT-BOOMLIFTING...........................................1

1323120

SEAL KIT,UNIVERSAL(LIFTCYL)**..............................................1

4932920

Hydraulic Hoses And Fittings..........121refer to section 404.1

MANIFOLD + VALVE CP11228.......22464622


PIN,1.0 X 4.50"LG,Z30....................22370923

RISER ASSEMBLY,30/20................12905524includes 1 each index number 16

SCREW,HHC,1/4-20 X 1.25............2891525

ROD END,.250 X 2.75 LG...............24574826

CYLINDER,2 X 8.25 X 15.19 %%....11362927

VALVE ASSY,BLEED***...................11385227


SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1

4932727

PIN-PRIMARY BOOMPIVOT-11.375".................................1

1331828

SCREW,HHC,3/8-16 X .75,GR 8.....39419529

WASHER,LOCK,.375......................3602130

BEARING,1.25 ID X 1.5 OD X 1.5....21300931

CYLINDER,HYD-1.5 X 84 X114.50..............................................1

1364932

SEAL KIT,UNIVERAL (EXTCYL)**..............................................1

4932632

PIN-PRIMARYEXT.CYL.MOUNT,2"........................1

1344233

LUG-EXTENSION CYLINDER........11340834

PIN,COTTER,.125 X 1.5..................2536135

CABLE TIE,11.5" BLACK................32844336

Footnotes 1: Quantities listed for these items areapproximate. Actual quantities may vary, toinsure proper fit.

Part No. 28700 Z-30/20 53


403.1 Primary And Extension Booms

54 Z-30/20 Part No. 28700


404.1 Hydraulic Hoses And Fittings - Elevate Installation


CONNECTOR,070120-6-4..............1123421

ELBOW,070221-4-4.........................1454152

ELBOW,070220-4-4.........................1139213

TEE,RUN,070432-4.........................1137574

ELBOW,070220-4-6.........................6123405

TUBE ASSY,HYD.............................1246486

HOSE ASSY,306.5".........................22903871

TEE,UNION,070401-4.....................283428

HOSE ASSY,36.5"...........................22904091

HOSE ASSY,EXTENSIONCYL-100.7"......................................1

1352510

2

TEE,BRANCH,070429-4-4..............32562811

ELBOW,070202-4-6.........................21311412

HOSE ASSY,22.9"...........................229037133

HOSE ASSY,187.6".........................229045143

HOSEASSY,EX.RE.B,V-VBA,202.6"..........1

1352415

3

HOSE ASSY,204.6".........................129044163

HOSE ASSY,181.9".........................129042173

HOSE ASSY,PRI-VB/A-V,-179.9".....113519183

HOSE ASSY,12.4"...........................229041194

HOSE ASSY-29.9"...........................119154204

HOSE ASSY,31.9"...........................129043214

CONNECTOR,070120-4-4............111375522

ELBOW,070320-4-4.........................14535123

CONNECTOR,070102-6-8..............12372924

ELBOW,070220-8-6.........................14535625


Footnotes 1: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - 90° Female JICSwivel, 4-4 (Synflex 3903-04644) & Hose - 1/4"Thermoplastic Medium Pressure (Synflex3130-04)2: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Male Straight ThreadO-Ring, 6-4 & Hose - 1/4" ThermoplasticMedium Pressure (Synflex 3130-04)3: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Female JIC Swivel,4-4 (Synflex 3903-04544) & Hose - 1/4"Thermoplastic Medium Pressure (Synflex3130-04)4: Hose End - Female JIC Swivel, 4-4 (Synflex3903-04544), Hose End - Male JIC 4-4(Synflex 3903-04504) & Hose - 1/4"Thermoplastic Medium Pressure (Synflex3130-04)

Part No. 28700 Z-30/20 55


404.1 Hydraulic Hoses And Fittings - Elevate Installation

56 Z-30/20 Part No. 28700

500 Platform Module September 2014

501.1 Platform Leveling Installation


TUBE,BOOM EXTENSION.............1232871

PIN, 1.00 DIA X 6.00LG, 1 HOLE.....2250652

WELDMENT,PIVOT,BOOMEXTENSION....................................1

232853

ANGLE,CABLE TRACKMNT.,PAINTED................................1

23354P4

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

60195

WASHER,FLAT,USS,5/16",Y.........1653976

NUT,NYLOCK,3/8-16.....................1648287

SCREW,HHC,3/8-16 X 1 GRD 8....12776928

ROD END,.250 X 2.75 LG...............3457489

SCREW,HHC,1/4-20 X 1.................3688810

NUT,NYLOCK,1/4-20.......................3609111

PLATFORM PIVOT ASSY,30/20......32922312includes 2 each index number 13


PIN,1.0 X 3.75"LG.,Z30...................12370814

VALVE ASSY,BLEED***...................21385215

CYLINDER,HYD,2 X 8 X 14.94.......11625115

SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1

4932715

Hydraulic Hoses and Fittings...........216refer to section 404.1

VALVE,HOLDING W/BLEEDER......12464517


VALVE,NEEDLE..............................12922217

WASHER,FLAT,1.063 X 2 X .134.....41377518

Part No. 28700 Z-30/20 57

500 Platform ModuleSeptember 2014

501.1 Platform Leveling Installation

58 Z-30/20 Part No. 28700


502.1 Platform Rotator Installation


GEARBOX ASSY-W/PLAT.LEVELING16592--includes index numbers 1-15, 18-21

SCREW,FHS,1/4-20 X .75...............785141

GEARBOX COVER-PLAT.PIVOTW/LVL..............................................1

165912

NUT,LP NYLOCK,1-12....................1193313

DISC SPRING-2.50 X 1.063............1220364

CLUTCH COLLAR%%....................2129005

WORM GEAR,R.H.PER GENIEDWG................................................1

136106

BUSHING,FLANGE .875 X 1 X.625..................................................2

136127

PIN,ROLL,.25 X 1.5.........................1106658

WORM,RIGHT HAND.....................1136119

WORM & WORM SHAFTASSY-SERV***................................1

3583110

FLANGE-BEARING.........................11368111

SCREW,HHC,5/16-18 X 1 GR5.......41300212

WASHER,STAR,INTERNAL,.313.....41378313

WINCH HANDLEASSY-(LL/BOOM)**.........................1

1386914

NUT,LP NYLOCK,1/2-13.................1608615

PIVOT CASTING, PLAT.ROTATE...........................................1

1378116


PLATFORM PIVOT ASSY,30/20......12922318includes 2 each index number 17

SEAL, OIL,470094PLAT.GEARBOX..............................1

1361419

GEARBOX CASTING,PLAT.ROTATE%%............................1

1378220

KEY-CLUTCH COLLAR...................11370821

Part No. 28700 Z-30/20 59


502.1 Platform Rotator Installation

60 Z-30/20 Part No. 28700


503.1 Platform Installation


Platform Controls1refer to sections 504.1 and 505.1

FOOTSWITCHHOUSING,PAINTED***...................1

30807P2

SCREW,HHC,1/4-20 X 1.................668883

NUT,NYLOCK,1/4-20.......................660914

FOOT SWITCH***...........................1134825includes fasteners

MICROSWITCH,13482FOOTSWITCH.................................1

202625

PLAT. ASSY,Z30/20-STEEL(1990)..............................................1

242016

includes index numbers 7 - 11

PLATFORMWELDMENT,STEEL-DOMEST.......1

248626

includes index number 7

SLIDING MIDRAIL KIT,PTD............11029927includes index numbers 3,4,8 and 9

TUBE,SLIDING MIDRAIL,20.69IN.....................................................1

538197

MIDRAIL GUIDE ( HOOK )..............2124438

WASHER,FLAT,USS,1/4"Y..............466389

RIVET,STL,ST.MAN,P,.125 X .25.....8627210

DECAL PLATEW/DECALS,Z30/20..........................1

2905911

U-BOLT,3/8 X 1 YZ...........................6655012

FOOT SWITCH MOUNTINGPLATE-6".........................................1

1384013

CONNECTORASSEMBLY-FOOTSWITCH.............1

4588114

FOOTSWITCH WIREASSY,Z30/20...................................1

2906015

Platform Rotator Installation............116refer to section 502.1

Part No. 28700 Z-30/20 61


503.1 Platform Installation

62 Z-30/20 Part No. 28700


504.1 Platform Controls - Internal View


SOCKET,RELAY..............................1208131

RELAY HOLD DOWN......................2243432

NUT,NYLOCK,8-32..........................2186053

SCREW,PHILLIPS,PHM,8-32 X1.25..................................................2

498214

RELAY,SPDT,24V............................1208125

SCREW,RHM,8-32 X .75.................4456456

TERMINAL STRIP,10 POLE............3130987

CNTRL BOX WLD,Z45-PNTD.........145256P8

SCREW,HHC,1/4-20 X 1.25............489159

NUT,NYLOCK,1/4-20.......................4609110

PLUG,NYLON 1.12 BLACKDOMED...........................................2

4538511

Platform Rotator Installation............212refer to section 502.1

WIRE CABLE,14/3 CON.TPEJKT*.................................570 inches

4395613

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2

705614

T-BOX-DRILLED..............................14545115

OUTLET,110V GFCI***....................11358516

RECEPTACLE - BRITISH, 110V.....11997516not shown

COVER,GFCI,WEATHERPROOF....14543717includes mounting fasteners

COVER,KNOCK OUT HOLE,4 PERBAG.................................................3

884318

CONTROLCABLE,16/12,(SDN),BULK.....570i n c h e s

154419

WIRE CABLE,18/19CON.TPRJKT...................570 inches

3593420

FOOTSWITCH WIREASSY,Z30/20...................................1

2906021

CABLE SQUEEZE CONN.,XTRALRG.................................................2

1296022

LOCKNUT,ELECTRIC,3/4"..............21404123

WASHER,SHIM,SST,.825X1.25X.015.21185524

LOCKNUT,ELEC,1/2"......................1693525

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

665326

RIVET,STL,STL.MAN,P,.25 X .25.....2627127

CAP,INSTRUCTION TUBE (RED)....13182228


INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

660028

Part No. 28700 Z-30/20 63


504.1 Platform Controls - Internal View

64 Z-30/20 Part No. 28700


505.1 Platform Controls - External View


PLUG,NYLON 2.00 BLACKDOMED...........................................1

458401

IND,BAT CHARGE,48VLEAD-ACID.....................................1

2371452

includes mounting brackets

KIT,HORN SVC BB&SM BOOM......11225133required ONLY for first timereplacement

KIT,ESTOP SVC BB&SM BOOM.....11225144required ONLY for first timereplacement

BUTTON,PUSH,RED MUSHROOMHEAD

66812--

GUARD,TOGGLE SWITCH.............6451055

JOYSTICK,CONTROLLER Z301990.................................................1

234416

PANEL,PLATFORM CONTROLBOX.................................................1

420717

DECAL,PLAT.CONTROLBOX,Z30..........................................1

430358

GASKET,CONTROL BOX................1230609

PLUG,NYLON .50 BLACKDOMED...........................................6

4538410

ROTATIONALCONTROLLER,24V***....................1

3655711

SWITCH TOGGLE ASSY SPDT 3PMOM................................................5

12820012


BASE,WITHOUT CONTACTS.........16682113

CONTACT,NC..................................266818--

SWITCH,TOGGLE,DPST,2POSMAINT.............................................1

1309114


BASE, W/1 N.O. CONTACTS***......16681515

CONTACT,N.O.66816--

Part No. 28700 Z-30/20 65


505.1 Platform Controls - External View

66 Z-30/20 Part No. 28700


506.1 Joystick Controller - Drive / Steer


JOYSTICK,CONTROLLER Z30 199023441--

BOOT, PROTECTIVE, 45049BLACK.............................................1

197101

ROCKER ASSEMBLY,45049...........12(Part No Longer Available)

JOYSTICK HANDLE HALF***.........2197233

BOOT,45049,40612.........................1197154

CASTING,45049, 40612..................1197205

SHAFT,45049..................................1197196

PCB,ASSY,JOYSTICK.....................1404317

SPRING & BUSHINGKIT,RETURN***...............................1

214348

GEAR, SLAVE, MS4,45048.............1197319

MICROSWITCH,V3L-139-D8..........31971210

PCB,ASSY,23441 CONTROLLER....12906211

MICROSWITCH-V319M..................21972212

Part No. 28700 Z-30/20 67


506.1 Joystick Controller - Drive / Steer

68 Z-30/20 Part No. 28700


507.1 Rotational Controller


ROTATIONAL CONTROLLER,24V***36557--

CONTROL KNOB,45048.................1197261

LEGEND,PLSTC,"CREEP TO9"***.................................................1

356802

PCB,ASSY,45048............................1197283includes index numbers 4 & 5

TRANSISTOR,45048.......................1197304

POTENTIOMETER,56886...............1197295

GEAR, SLAVE, MS4,45048.............1197316

Part No. 28700 Z-30/20 69


507.1 Rotational Controller

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

61102992 ......................49106433 ......................5910665 ........................21114314 ......................21114315 ......................21114316 ......................21114328 ......................6311855 ........................21119556 ......................11, 1512216 ........................37122366 ......................1312245 ........................37122512 ......................65122513 ......................65122514 ......................1112331 ........................1112332 ........................1512333 ........................1112334 ........................1112338 ........................5512340 ........................5512342 ........................1512385 ........................6112443 ........................1712461 ........................11, 1312463 ........................1312515 ........................11, 13, 151268 ..........................11, 1512725 ........................19128138 ......................37, 65128200 ......................4512875 ........................5912900 ........................1512953 ........................6312960 ........................1712981 ........................5313001 ........................5913002 ........................1913006 ........................3513008-3 .....................3513008-5 .....................3513008-6 .....................49, 5313009 ........................17, 49, 5313012 ........................2113062-1 .....................21, 2913064 ........................1713071 ........................1713078 ........................3113083 ........................3113084 ........................37, 6513091 ........................2313097 ........................6313098 ........................3113103 ........................2313104 ........................25, 5513114 ........................4713119 ........................4713120 ........................1913191 ........................3113211 ........................3913222-2 .....................49, 5313231 ........................4913317 ........................5313318 ........................49, 5313319 ........................5313340 ........................1713366 ........................4913391 ........................5313408 ........................5313442 ........................5313445 ........................3713471 ........................31, 4513481 ........................6113482 ........................4913496 ........................

PagePart Number

4513499 ........................4513507 ........................4513508 ........................3713511 ........................5513519 ........................4713522 ........................5513524 ........................5513525 ........................1913579 ........................6313585 ........................5913610 ........................5913611 ........................5913612 ........................5913614 ........................57, 5913615 ........................5313629 ........................5113630 ........................1713635-11P .................1713635-3 .....................1713635-4 .....................1713635-5 .....................1713635-6P ...................1713635-7 .....................1713635-9 .....................5313649 ........................5913681 ........................5913708 ........................5113713P ......................5113714P ......................1713745 ........................47, 5513755 ........................25, 5513757 ........................5713775 ........................5913781 ........................5913782 ........................5913783 ........................5113804 ........................6113840 ........................53, 5713852 ........................3113863 ........................1113864 ........................5913869 ........................4913875 ........................25, 5513921 ........................3313998-2 .....................6314041 ........................39146164 ......................39146166 ......................4514634 ........................33147218 ......................11, 13, 151484 ..........................631544 ..........................5716251 ........................5916591 ........................5916592 ........................3316660 ........................3317558 ........................3317559 ........................3317566 ........................3518078 ........................6318605 ........................3718963 ........................5519154 ........................5919331 ........................1719440 ........................4919491 ........................3519533 ........................4719631 ........................2519664 ........................6719710 ........................6719712 ........................6719715 ........................6719719 ........................6719720 ........................6719722 ........................

PagePart Number

6719723 ........................6919726 ........................6919728 ........................6919729 ........................6919730 ........................67, 6919731 ........................3319791 ........................6319975 ........................3320116 ........................2120193 ........................6120262 ........................3120373 ........................2920654 ........................2320733 ........................23, 31, 6320812 ........................23, 31, 6320813 ........................2921086 ........................2921087 ........................2121142 ........................2121143 ........................2121144 ........................2121145 ........................2121146 ........................2121148 ........................2121149 ........................1721166 ........................2921172 ........................21, 2921175 ........................4721176 ........................3921373 ........................1321383 ........................6721434 ........................3921625 ........................4521932 ........................5922036 ........................2922202 ........................2322265 ........................39223763 ......................1722881 ........................6523060 ........................1723080 ........................1723154-S .....................2123259P ......................2123260 ........................2123261 ........................2123262 ........................2123263 ........................1723264 ........................5723285 ........................53, 5723287 ........................1723292 ........................1923312P ......................2323314 ........................2323317P ......................2323319P ......................1723320 ........................51, 5723354P ......................2123403 ........................2323417 ........................2323422 ........................31, 3923439 ........................3123440 ........................65, 6723441 ........................3523442 ........................31, 4123477 ........................4923482 ........................2123603P ......................3323618 ........................13, 1523661 ........................1323662 ........................11, 1523663 ........................1523664 ........................1523665 ........................1523672 ........................3123695P ......................

PagePart Number

1923702 ........................1723704 ........................5723708 ........................5323709 ........................65237145 ......................1123725 ........................47, 5523729 ........................1123792 ........................1123793 ........................1123794 ........................11, 13, 1523795 ........................2323845 ........................3123902P ......................31, 4323905 ........................3524059 ........................3524061 ........................6124201 ........................23, 31, 6324343 ........................2724443 ........................5724645 ........................49, 5324646 ........................5524648 ........................6124862 ........................4125034 ........................4125036 ........................5725065 ........................39, 41, 4325375 ........................5525628 ........................4525942 ........................4525943 ........................4525944 ........................4525945 ........................3327077 ........................3327078 ........................3327079 ........................3327080 ........................3527262 ........................3527263 ........................2927275 ........................2327419 ........................2127428 ........................2127429 ........................2127430 ........................4327526 ........................3527830 ........................2127936 ........................1728352 ........................5328443 ........................1728977 ........................1728978 ........................1928979 ........................1928980 ........................1928981 ........................1928982 ........................1928983 ........................2128984 ........................2328985 ........................2128986 ........................3728987 ........................3728988 ........................2729009 ........................3929028 ........................3929029 ........................3929030 ........................3129031 ........................4129032 ........................4729034 ........................4729035 ........................2529036 ........................5529037 ........................5529038 ........................4729039 ........................5529040 ........................5529041 ........................5529042 ........................

70 Z-30/20 Part No. 28700

September 2014

Part Number Index

PagePart Number

5529043 ........................5529044 ........................5529045 ........................25, 4729046 ........................4729047 ........................4729048 ........................4729049 ........................11, 13, 1529050 ........................4929051 ........................49, 5329055 ........................5329056 ........................6129059 ........................61, 6329060 ........................6729062 ........................4129063 ........................3329218 ........................3329219 ........................49, 5329220 ........................5729221 ........................5729222 ........................57, 5929223 ........................2729224 ........................2729225 ........................2729226 ........................2729227 ........................2729228 ........................2729229 ........................6130807P ......................6331822 ........................11, 13, 1532150 ........................11, 13, 1532151 ........................2135587 ........................6935680 ........................5935831 ........................6335934 ........................65, 6936557 ........................3337862 ........................2138114 ........................2138115 ........................6740431 ........................6542071 ........................3342401 ........................15, 6543035 ........................6343956 ........................3144586 ........................2145076 ........................2145094 ........................6545105 ........................1745108 ........................314513 ..........................5345209 ........................3145212 ........................1145235 ........................6345256P ......................47, 5545351 ........................47, 5545356 ........................5345382 ........................6545384 ........................6345385 ........................1545401 ........................1545402 ........................1545403 ........................1545404 ........................4745412 ........................5545415 ........................6345437 ........................6345451 ........................2145461 ........................5345465 ........................4345492 ........................2745500 ........................2745501 ........................39, 4145543 ........................4145544 ........................6345645 ........................4745705 ........................

PagePart Number

53, 5745748 ........................3145782 ........................6545840 ........................5345852 ........................6145881 ........................4145912 ........................3945913 ........................39, 4345914 ........................4345919 ........................4345921 ........................17, 19, 23, 31, 49, 51, 53, 57

4828 ..........................

5349326 ........................53, 5749327 ........................1749328 ........................49, 5349329 ........................6349821 ........................23, 375094 ..........................4152339 ........................4152943 ........................17, 535361 ..........................6153819 ........................19, 23, 31, 51, 575397 ..........................2154139 ........................17, 2154140 ........................4954530 ........................17, 2154627 ........................4156823 ........................2358154 ........................2158438 ........................2158589 ........................19, 21, 31, 51, 576019 ..........................21, 31, 536021 ..........................596086 ..........................19, 21, 23, 376090 ..........................19, 23, 31, 45, 49, 51, 53, 57, 61, 63

6091 ..........................

536145 ..........................176198 ..........................4162276 ........................636271 ..........................37, 616272 ..........................21, 37, 536356 ..........................496435 ..........................616550 ..........................636600 ..........................376607 ..........................19, 21, 31, 45, 49, 51, 53, 61

6638 ..........................

636653 ..........................2366717 ........................3766811 ........................6566812 ........................6566815 ........................37, 6566816 ........................6566818 ........................37, 6566821 ........................23, 49, 536708 ..........................516833 ..........................31, 45, 51, 57, 616888 ..........................636935 ..........................637056 ..........................2172319 ........................3772326 ........................4174902 ........................3375014 ........................31, 5777692 ........................3378622 ........................558342 ..........................53, 598514 ..........................4988356-127J5 .............638843 ..........................218910 ..........................538914 ..........................45, 53, 638915 ..........................

PagePart Number

5394195 ........................51T107819 ....................

Part No. 28700 Z-30/20 71

September 2014

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

AACCESS,EXTRA BATT.BOXES,Z30/20.....19ALARM,97DB ELECTRONIC.....31ALARM.INTERMITTENT TONE.24V.....37AMMETER-BOOM CHARGER.....35ANGLE,CABLE TRACK MNT.,PAINTED.....51, 57

ANGLE-COVER SUPPT.(2 HOLES)-1".....45ASSY,CABLE,1.5".....27ASSY,TIRE &WHEEL,14.5X7,6ON6.....17ASSY.,SECONDARY BOOM,Z30/20.....49AXLE-500 LB SPINDLE YOKE.....17

BBASE, W/1 N.O. CONTACTS***.....65BASE,WITHOUT CONTACTS.....37, 65BAT.CABLE ASSY-BAT.BOX.....19BATT.BOX PWR.CORD ASSY,LS,3020.....19BATT.BOX PWR.CORD ASSY,RS,3020.....19BATTERY BOX ASSY,30/20.....19BATTERY BOX COVER ASSY,30/20.....19Battery Charger Assembly.....31BATTERY-245AH (DRY) " TALL ".....19BEARING KIT (45553) TORQUE HUB.....21BEARING KIT, MICO BRAKE.....21BEARING KIT,BRAKE,MICO (25208).....21BEARING,1.25 ID X 1.5 OD X 1.5.....49, 53BEARING,GARLOCK,16DU08.....57, 59BEARING,GARLOCK,16DU16.....17BEARING,OUTER (13635 HUB KIT).....17BEARING,TURNTABLE.....29BOLT-WHEEL LUG,500 LB BOOM.....17BOOM REST PAD (.25 MATL)---4".....49BOOM REST PAD (.5 MATL)---4".....49BOOT, PROTECTIVE, 45049 BLACK.....67BOOT,45049,40612.....67BOOT,CABLE TERM,MED.RED,4/0.....21BRACKET,BATT.RESTRAINT,PAINTED.....19BRACKET,HYD.MNFLD.MNT.,PAINTED.....31BRACKET,PROPRTL.VALVE MNT,PNTD.....31BRAKE,LINING KIT,MICO (25208).....21BRAKE,MICO DRIVE,Z30N,Z34 **.....21BREATHER CAP W/DIPSTICK-DPL.....33BRUSH RIGGING,13062,23403.....21BRUSH-13998-1 MOTOR (1 PC.)**.....33BUSHING, 1.5 X 1.25 X 1,OILITE.....17, 49, 53BUSHING,FLANGE .875 X 1 X .625.....59BUTTON,PUSH,RED MUSHROOM HEAD...65

CCABLE ASSEMBLY,100.0".....27CABLE ASSEMBLY,117.5".....27CABLE ASSEMBLY,13.0".....27CABLE ASSEMBLY,23.0".....27CABLE ASSEMBLY,33.0".....27CABLE ASSEMBLY,37.0".....27CABLE ASSEMBLY,40.0".....27CABLE ASSEMBLY,53.0".....27CABLE SQUEEZE CONN.,XTRA LRG.....63CABLE TIE,11.5" BLACK.....53CAP, DUST, 13635 HUB KIT,BLUE.....17CAP,DISENGAGE-45553 TORQUE HUB.....21CAP,INSTRUCTION TUBE (RED).....63CAPACITOR,6 MFD,660VAC-CHARGR*.....35

CASTING,45049, 40612.....67CHANNEL,LWR-PLAS.TRACK-(BLUE).....51CHANNEL,UPR-PLAS.TRACK-(BLUE).....51CHARGER,115/230V 60HZ,48V 25A.....35CHARGER,115/230V,50HZ(48V,.....35CHARGER,BATTERY,48V/25AMP.....35CLAMP,0.50,#8 X 1/4,RUB CUSH.....51CLAMP,1.88,#30 X 1/4,RUB CUSH.....63CLAMP,CONTACTOR BOX,PAINTED.....23CLAMP,HOSE,ALUMINUM***.....49CLIP,HAIR PIN .125 X 3.25.....45CLUTCH COLLAR%%.....59CNTRL BOX WLD,Z45-PNTD.....63COIL WITH DE CONNECTOR.....39COIL,24V SOLENOID VALVE.....41COIL,N.C.PROPOR.SOLENOID,24VDC.....43COIL,SOLND,W/D,20V DUAL SPADE.....41CONN HOUSING SBX175, BATT.....19CONN,SQUEEZE,1/2NPT .38-.50,SM.....63CONNECTOR ASSEMBLY-FOOTSWITCH...61CONNECTOR,070102-4-8.....47CONNECTOR,070102-6-8.....47, 55CONNECTOR,070120-4-4.....47, 55CONNECTOR,070120-6-4.....55CONNECTOR,070120-6-6.....47CONTACT,MOVING (SW181 & SW182).....23CONTACT,N.O......37, 65CONTACT,NC.....65CONTACT,STATIONRY,19550 RELAY.....23CONTACTOR BOX,30/20.....23CONTACTOR,2X SPDT,24V/DC.....23CONTACTOR,LIMIT SWITCH.....49CONTACTOR,REPLACEMENT KIT **.....23CONTROL BOX,GROUND,30/20.....37CONTROL CABLE,16/12,(SDN),BULK.....63CONTROL KNOB,45048.....69CONTROLL.36V/48V,DC MTR.SPD.....23COUPLER,HYD BRK/MOTOR,PAINTED.....21COUPLER,INTERNALLY SPLINED.....21COUPLER,MTR.,DU-1007 (13998)**.....33COUPLER,TAPER LOCK.....21COUPLER,TAPER LOCK COLLAR.....21COVER ASSY,L.F.COUNTERWGHT"91.....45COVER ASSY,L.R.MANIFLD SIDE"91.....45COVER ASSY,R.F.COUNTERWGHT"91.....45COVER ASSY,R.R.CHARGER "91".....45COVER CAP,TORQUE HUB***.....21COVER HOLD DOWN WELDMENT.....45COVER LOCATOR WELDMENT.....45COVER, AUXILIARY POWER SWITCH.....37COVER,CONTACTOR BOX,PAINTED.....23COVER,GFCI,WEATHERPROOF.....63COVER,KNOCK OUT HOLE,4 PER BAG.....63COVER,P.C.BOARD W/DECALS,30/20.....31COVER,PRI.EXTENSION TUBE-4.38".....51COVER,REAR END W/DECALS.....21COVER,SUCTION, FENNER.....33CYLINDER WELDMENT-BOOM LIFTING...49, 53

CYLINDER,2 X 8.25 X 15.19 %%.....53CYLINDER,HYD,2 X 8 X 14.94.....57CYLINDER,HYD-1.5 X 84 X 114.50.....53CYLINDER,HYD-2 X 6 X 16.25.....17

DDECAL KIT,COSMETIC,Z30/20.....11, 13, 15

DECAL KIT,SAFETY/INSTRUC.30/20........11, 13, 15

DECAL PLATE W/DECALS,Z30/20.....61DECAL,"CAUTION BODY BELT" BOOM.....15DECAL,"DANGER BATTERY GAS"BOOM...11DECAL,"ELECTROCUTION HAZARD"GB....13DECAL,500 LB CAPACITY,GB.....11, 15DECAL,BATTERY CHARGER, BOOM.....11DECAL,BATTERY CONNECTION,Z30......11, 15

DECAL,CAUTION,AIR FILLED TIRE.....11DECAL,COVER STRIPE,CHASSIS,PCB.....11DECAL,COVER STRIPE,CHASSIS,Z30.....11DECAL,DANGER,FAIL.READ,1.5X5.....11DECAL,FORK LIFTING" BOOM.....11, 13DECAL,FORWARD ARROW.....15DECAL,GENIE BOOM,24.5",WHITE.....13DECAL,GENIE Z30/20.....11DECAL,GROUND CNTRL W/POWER,Z30...13DECAL,GROUND CNTRL.W/KEY,Z30.......13, 15

DECAL,HAND PUMP OPERATION,Z30.....15DECAL,HAND PUMP,LOCATION.....11DECAL,LEFT ARROW.....15DECAL,OPERATING INSTRUCTNS,Z30.....15DECAL,PLAT.CONTROL BOX,Z30.....15, 65DECAL,PLAT.ROTATION INTRUC.....15DECAL,POWER TO PLAT." BOOM.....13DECAL,REVERSE ARROW.....15DECAL,RIGHT ARROW.....15DECAL,SAFETY RULES,BOOM.....15DECAL,TRANS. TIE DOWN BOOM.....11DECAL,URETHANE FILL.TIRES-BOOM.....11DECAL,WHITE STRIPING, G. BOOM.....11, 15DECAL,WIRING DIAGRAM,Z30(1990).....15DIN CONNECTOR.....41DIODE,2 AMP.....31DIODE,6 AMP,200 PIV,BULK.....31DISC SPRING-2.50 X 1.063.....59DISCONNECT ROD-45553 TQ.HUB.....21DRIVE CHASS.PWR.CORD ASSY,3020.....19

EELBOW,070202-4-6.....25, 55ELBOW,070220-4-4.....25, 55ELBOW,070220-4-6.....55ELBOW,070220-6-6.....47ELBOW,070220-8-6.....47, 55ELBOW,070221-4-4.....55ELBOW,070320-4-4.....47, 55ENDHEAD ASSY,#23440-OBSOLETE**.....33

FFILTER ASSY,SAE8,10 MIC,PAPR**.....33FILTER ELEMENT,20 MIC-WRKFORCE.....33FLANGE-BEARING.....59FLATBAR-COVER SUPPORT.....45FOOT SWITCH MOUNTING PLATE-6".....61FOOT SWITCH***.....61FOOTSWITCH HOUSING,PAINTED***.....61FOOTSWITCH WIRE ASSY,Z30/20.....61, 63FUSE ASSY-BOOM CHARGER.....35FUSE BLOCK, ANN & ANL FUSE.....23FUSE HOLDER,PANEL MOUNTED.....23FUSE,10 AMP.....23FUSE,300 AMP,VERY FAST ACTING.....23

72 Z-30/20 Part No. 28700

September 2014

Part Description Index

FUSE,80 AMP,VERY FAST ACTING.....23

GGASKET,CONTROL BOX.....65GEAR, SLAVE, MS4,45048.....67, 69GEARBOX ASSY-W/PLAT.LEVELING.....59GEARBOX CASTING, PLAT.ROTATE%%.....59GEARBOX COVER-PLAT.PIVOT W/LVL.....59GEARBOX-ROTATION.....29Ground Controls.....31GUARD,TOGGLE SWITCH.....65GUIDE-PRI.EXT.CYL.ROD(500#)-6".....53

HHEATSINK ASSY W/DIODES (23442).....35HORN KIT,24V.....31HOSE ASSY,12.4".....55HOSE ASSY,17.5".....47HOSE ASSY,181.9".....55HOSE ASSY,187.6".....55HOSE ASSY,19.25".....47HOSE ASSY,20.25".....47HOSE ASSY,204.6".....55HOSE ASSY,22.9".....55HOSE ASSY,27.5".....47HOSE ASSY,27.6".....47HOSE ASSY,306.5".....55HOSE ASSY,31.5".....47HOSE ASSY,31.9".....55HOSE ASSY,36.5".....55HOSE ASSY,75.6".....25HOSE ASSY,84.5".....25, 47HOSE ASSY,EX.RE.B,V-VBA,202.6".....55HOSE ASSY,EXTENSION CYL-100.7".....55HOSE ASSY,PRI-VB/A-V,-179.9".....55HOSE ASSY,SEC-VB/B-P,31.5".....47HOSE ASSY-29.9".....55HOSE ASSY-40.6".....25HUB KIT,ARMSTRONG.....17HUB W/PRESSED IN STUDS,PAINT.....17Hydraulic Hoses & Fittings.....29, 31Hydraulic Hoses And Fittings.....53Hydraulic Hoses and Fittings.....49, 57

IIND,BAT CHARGE,48V LEAD-ACID.....65INSTRUCT.TUBE W/CAPS-1.75 X 12.....63

JJOYSTICK HANDLE HALF***.....67JOYSTICK,CONTROLLER Z30 1990.....65, 67

KKEY-CLUTCH COLLAR.....59KEYSTOCK,STL .188.....21KEYSWITCH,3POS.MNTND.DR WKEY**.....37KEYSWITCH,CONTACTS LOCK.....37KIT, FILTER UPGRADE, Z-30 STD.....33KIT,COVER,TORQUE HUB,45553***.....21KIT,ESTOP SVC BB&SM BOOM.....65KIT,HORN SVC BB&SM BOOM.....65KIT,KEYSWITCH SVC BB & SM BOOM.....37KIT,POWER UNIT UPDATE,Z30**.....33KIT,Z30 BRAKE SERVICE (1).....21KIT,Z30 BRAKE SERVICE (2).....21KIT,Z30 BRAKE SERVICE (3).....21KIT,Z30 BRAKE SERVICE (4).....21

LLATCH,FLEXIBLE.....19LEGEND,PLSTC,"CREEP TO 9"***.....69LINING KIT, MICO BRAKE**.....21LINK ASSEMBLY,30/20.....49LOCKNUT,ELEC,1/2".....63LOCKNUT,ELECTRIC,3/4".....63LS SPRING WAND (ZCY91).....49LUG BOLT,5/8-18,WHEEL HUB***.....17LUG,WHEEL STUD,5/8-18,W1/4HB**.....21LUG-EXTENSION CYLINDER.....53

MMANIFOLD + VALVE CP11228.....49, 53MANIFOLD,BRAKE,Z30.....31, 41MANIFOLD,FUNCTION.....31, 39MICROSWITCH,13482 FOOTSWITCH.....61MICROSWITCH,V3L-139-D8.....67MICROSWITCH-V319M.....67MIDRAIL GUIDE ( HOOK ).....61MOTOR BRUSH-ELEC.DRIVE MOTOR.....21MOTOR,48V (23440).....33MOTOR,TRACTION,D.C.,24V/36V.....21MOTOR-TURNTABLE.....29

NNUT - PLASTIC,RING FOR ALARMS.....37NUT,COUPLING, 1/4-20 X .875.....31NUT,DO1 VALVE.....39NUT,HEX,JAM,1-8.....17NUT,HEX,JAM,5/8-11.....21NUT,LP NYLOCK,1-12.....59NUT,LP NYLOCK,1/2-13.....59NUT,LUG,5/8-18 X 90 DEGREE,Z45.....17, 21NUT,NYLOCK,1/2-13.....17NUT,NYLOCK,1/4-20.....19, 23, 31, 45, 49, 51, 53, 57, 61, 63

NUT,NYLOCK,3/8-16.....17, 19, 23, 31, 49, 51, 53, 57

NUT,NYLOCK,5/8-18.....53NUT,NYLOCK,8-32.....63NUT,SOLENOID VALVE.....41NUT,SOLENOID,2POS 3WAY.....41NUT,SPINDLE,3/4-16.....17NUT,WING 1/2-13 INJECT.MOLDED.....45

OO-RING KIT,27078 PUMP,P2.5D.....33O-RING, DO1 VALVE.....39, 43O-RING,RESERVOIR,2-254 BUNA50A.....33OBS-POWER UNIT,48V.DC,DV1003**.....31OUTER CONE - MODEL 60-8.....17OUTLET,110V GFCI***.....63

PPAINT,AEROSOL,BRIGHT BLUE***.....11, 13, 15

PAINT,AEROSOL,GENIE GRAY***.......11, 13, 15

PAINT,WET,GENIE BLUE (1 GL)**.......11, 13, 15

PAINT,WET,GENIE GRAY (1 GL)**.......11, 13, 15

PANEL,PLATFORM CONTROL BOX.....65PANEL,SWITCH MT,W/DECALS,30/20.....37PCB,ASSY,23441 CONTROLLER.....67PCB,ASSY,45048.....69

PCB,ASSY,500 LB ONLY**.....31PCB,ASSY,JOYSTICK.....67PIN, 1.00 DIA X 6.00LG, 1 HOLE.....57PIN,1.0 X 3.75"LG.,Z30.....57PIN,1.0 X 4.50"LG,Z30.....53PIN,BOOM PIV.TURN.RISE-13.75".....49PIN,BOOM RISER PIVOT-15.625".....49PIN,CLEVIS,1 X 2.5 LG......17PIN,COTTER,.125 X 1.5.....17, 53PIN,CYLINDER MOUNT,4".....49, 53PIN,KING,7.25", Z30/20.....17PIN,ROLL,.25 X 1.5.....59PIN-PRIMARY BOOM PIVOT-11.375".....53PIN-PRIMARY EXT.CYL.MOUNT,2".....53PIVOT CASTING, PLAT. ROTATE.....59PLAT. ASSY,Z30/20-STEEL (1990).....61Platform Controls.....61PLATFORM PIVOT ASSY,30/20.....57, 59Platform Rotator Installation.....61, 63P L A T F O R MWELDMENT,STEEL-DOMEST.....61

PLUG,HEX,130109E,1/2 NPT***.....33PLUG,NYLON .50 BLACK DOMED.....65PLUG,NYLON 1.12 BLACK DOMED.....63PLUG,NYLON 2.00 BLACK DOMED.....65POTENTIOMETER,56886.....69POWER CABLE - LIFT SOLENOID.....27Power Cables - Drive Chassis.....23POWER UNIT,MONARCH,48V,Z30***.....33PRIMARY BOOM ASSY,30/20.....53PRIMARY CYLINDER MOUNT.....53PUMP ASSY,2.5GPM FENNER.....33

RRECEPTACLE - BRITISH, 110V.....63RECEPTICAL,SNAP-IN (1450G1).....37REDUCER,070123-6-4.....47RELAY HOLD DOWN.....23, 31, 63RELAY,CHARGER .TIMER(19531/32).....35RELAY,CHARGER TIMER.....35RELAY,SPDT,24V.....23, 31, 63REPAIR KIT,CABLE TRACK,7-LINK.....51RESERVOIR MOUNTING CLAMP.....33RESERVOIR,2.5 GAL......33RESISTOR,10 OHM, 1/2 WATT CF.....31RETAINER-N.C.PROPOR.SOLENOID.....43RISER ASSEMBLY,30/20.....49, 53RIVET,STL,ST.MAN,P,.125 X .25.....37, 61RIVET,STL,STL.MAN,P,.25 X .25.....63ROCKER ASSEMBLY,45049.....67ROD END,.250 X 2.75 LG.....53, 57ROTATIONAL CONTROLLER,24V***.....65, 69

SSCREW,FHM,3/8-16 X 1.25.....49SCREW,FHS,1/4-20 X .75.....53, 59SCREW,HHC,1/2-13 X 5,GRD.8.....17SCREW,HHC,1/4-20 X .625.....53SCREW,HHC,1/4-20 X .75.....19, 21, 23, 37SCREW,HHC,1/4-20 X 1.....31, 45, 51, 57, 61SCREW,HHC,1/4-20 X 1.25.....45, 53, 63SCREW,HHC,1/4-20 X 1.5.....53SCREW,HHC,3/8-16 X .75,GR 8.....53SCREW,HHC,3/8-16 X 1 GRD 8.....31, 57SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 21, 31, 51, 57

SCREW,HHC,3/8-16 X 2.25.....23, 49, 53SCREW,HHC,3/8-16 X 4.5.....17

Part No. 28700 Z-30/20 73

September 2014

Part Description Index (continued)

SCREW,HHC,5/16-18 X 1 GR5.....59SCREW,PHILLIPS,PHM,8-32 X 1.25.....63SCREW,RHM,10-32 X .5.....23, 37SCREW,RHM,8-32 X .75.....63SCREW,SHC,1/2-13 X 2.25 ***.....29SCREW,SHC,5/8-11 X 3.50,A574.....29SCREW,SHC,5/8-11 X 4,A574.....21, 29SEAL KIT (21172).....29SEAL KIT (ALL MANIFOLDS).....39, 41, 43SEAL KIT (W1B) TORQUE HUBS.....21SEAL KIT, VALVE.....41SEAL KIT,19920 HAND PUMP.....39SEAL KIT,BRAKE,MICO (25208).....21SEAL KIT,MICO BRAKE.....21SEAL KIT,UNIVERAL (EXT CYL)**.....53SEAL KIT,UNIVERSAL(LIFT CYL)**.....49, 53SEAL KIT,UNIVERSL(MASTER CYL)*.......53, 57

SEAL KIT,UNIVERSL(STEER CYL)**.....17SEAL, OIL,470094 PLAT.GEARBOX.....59SEAL-GREASE (500# HUB KIT).....17SENSOR,LEVEL 4.5***.....31SERIAL PLATE.....11SHAFT,45049.....67SHIM,PRIMARY BOOM,.022 THICK.....53SHIM,PRIMARY BOOM,.052 THK......53SLIDING MIDRAIL KIT,PTD.....61SOCKET,RELAY.....23, 31, 63SPACER - .50.....31SPACER-PRI.EXT.CYL.MOUNT 5".....53SPLINED SHAFT,0.875 SAE 13T.....21SPRING & BUSHING KIT,RETURN***.....67SPRING (RED) MICO.....21SPRING,RETURN.....23SWITCH TOGGLE ASSY SPDT 3P MOM...37, 65

SWITCH,LIMIT,W/6.25"SPRING ARM.....49SWITCH,PRESS,#4MPT,600PSI F***.....41SWITCH,TOGGLE,DPST,2POS MAINT.....37, 65

TT-BOX-DRILLED.....63TEE,BRANCH,070429-4-4.....55TEE,BRANCH,070429-6-6.....47TEE,RUN,070428-6-6.....47TEE,RUN,070432-4.....25, 55TEE,UNION,070401-4.....55TERMINAL STRIP,10 POLE.....63TERMINAL STRIP,COMPACT,16 POLE.....31THRUST CAP (20193).....21TIE ROD WELD Z/30 38".....17TIMER (23442)(41896)(36314).....35TIMER(24059,41897,41898,41899).....35TIRE/WHL ASSY,FOAM FILLED 173#.....17TORQUE HUB & BRAKE ASSY,PTD.....21TORQUE HUB,35:1***.....21TRACK,PLASTIC CABLE,35 LINK.....51TRANSISTOR,45048.....69TUBE ASSY,HYD......55TUBE,BOOM EXTENSION.....53, 57TUBE,SLIDING MIDRAIL,20.69 IN.....61TUBELESS PNEUMATIC TIRE,9-14LT......17, 21

TURNTABLE COVER SUPPORTWELDMT.....31, 45

UU-BOLT,3/8 X 1 YZ.....61

VVALVE ASSY,BLEED***.....53, 57VALVE CAP-RELEASE-DU-1001**.....33VALVE KIT,D03.....39VALVE SOLENOID.....41VALVE,CHECK, 50 PSI.....39, 41VALVE,COUNTERBALANCE.....49, 53, 57VALVE,DIFFERENTIAL SENSING Z30.....43VALVE,DO3 (23439)**.....39VALVE,HOLDING W/BLEEDER.....57VALVE,NC VARIABLE ORIFICE.....43VALVE,NEEDLE.....57VALVE,PROPORT RELIEF***.....41VALVE,PROPORTIONAL SOLENOID.....31, 43VALVE,PUMP***.....39VALVE,RELIEF.....39VALVE,RELIEF 1000 PSI.....39VALVE,RELIEF 1250 PSI.....39VALVE,RELIEF 850 PSI.....39VALVE,RELIEF, RV14, DC STONE**.....33VALVE,SOLENOID N/O,23477.....41

WWASHER,FLAT,.625 HARDENED.....21, 29WASHER,FLAT,1.063 X 2 X .134.....57WASHER,FLAT,USS,1/4"Y.......19, 21, 31, 45, 49, 51, 53, 61

WASHER,FLAT,USS,5/16",Y.....19, 23, 31, 51, 57

WASHER,LOCK,#10 PLTD.....37WASHER,LOCK,.25.....21, 37, 53WASHER,LOCK,.375.....21, 31, 53WASHER,SHIM,SST,.825X1.25X.015.....63WASHER,SPINDLE, 500 LB BOOM.....17WASHER,STAR,INTERNAL,.313.....59WASHER,THRUST 2 7/8X1 1/4 X1/8.....17WASHER,THRUST,TORQUE HUB.....21WEAR PAD,4X2X.5 W/INSERT***.....53WELDMENT,PIVOT,BOOM EXTENSION.....57WELDMENT,ROD END.....17WHEEL ASSY, INDUSTRIAL, AF.....21WHEEL ASSY, INDUSTRIAL, FF.....21WHEEL,14.5 X 7.....21WHEEL,14.5X7-6 HOLE ON 6.00B.C.....17WINCH HANDLE ASSY-(LL/BOOM)**.....59WIRE CABLE,14/3 CON.TPE JKT*.....63WIRE CABLE,18/19 CON.TPRJKT.....63WORM & WORM SHAFT ASSY-SERV***.....59WORM GEAR,R.H.PER GENIE DWG.....59WORM,RIGHT HAND.....59

YYOKE ASSEMBLY,L.S.,Z30/20.....17YOKE ASSEMBLY,R.S.,Z30/20.....17

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Part No.28700

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