Z-45/25 IC - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service...

Serial Number Range

from SN Z452516M-5453 toZ452516M-6699

Z-45/25 ICfrom SN Z4525M-6700

Part No. 1273798GT

Rev D

April 2018

2 Z-45/25 IC Part No. 1273798GT

April 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 1273798GT Z-45/25 IC 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

001 Parts Stocking List001.1 Parts Stocking List.....................................................10

100 Decals105.1 Decals with Symbols, Hydraulic Tank Side, ANSI andCE........................................................................................12

106.1 Decals with Symbols, Engine Side, ANSI and CE.....14

108.1 Decals with Symbols, Platform, CE...........................16

200 Chassis Components201.1 Steer-end Wheels and Hubs, 4WD Models...............18

203.1 Steer Axle Linkage - Oscillate Models.......................20

204.1 Non-steer End Wheels and Hubs..............................22

205.1 Non-steer Axle...........................................................24

206.1 Oscillate Valve...........................................................26

300 Turntable Components301.1 Turntable Rotator.......................................................28

302.1 Fuel and Hydraulic Tank Installation..........................30

303.1 Diesel Fuel Tank........................................................32

304.1 Function Manifold and Ground Control BoxInstallation...........................................................................34

305.1 Ground Control Box, Models with Hour Meter, View1...........................................................................................36

306.1 Ground Control Box, Models with Hour Meter, View2...........................................................................................38

309.1 Turntable Cover, Engine Side....................................40

310.1 Turntable Cover, Tank Side........................................42

311.2 Wire Harness Diagram..............................................44

400 Engine Components401.1 Deutz D2011L03i Engine, View 1..............................46

402.1 Deutz D2011L03i Engine, View 2..............................48

418.1 Engine Tray................................................................50

500 Boom Components501.1 Boom Pins and Bearings...........................................52

502.1 Boom Linkage............................................................54

503.1 Upper Pivot Components...........................................56

504.1 Primary and Extension Booms..................................58

505.1 Cable Track................................................................60

507.1 Jib Boom and Platform Leveling, Z-45/25J................62

508.1 Platform Rotation and Support, Z-45/25J..................64

600 Platforms601.1 Platform Components (to SN Z452516M-6364)........66

601.2 Platform Components (from SN Z452516M-6365).....68

602.1 Platform Control Box, View 1.....................................70

603.1 Platform Control Box, View 2.....................................74

604.1 Joysticks....................................................................76

700 Manifolds and Pumps702.1 4WD Traction Manifold...............................................78

703.1 Function Manifold......................................................80

704.1 Jib and Platform Rotate Manifolds.............................84

705.1 Pumps.......................................................................86

800 Hydraulic Hoses and Fittings801.1 Function Manifold, View 1..........................................88

802.1 Function Manifold, View 2..........................................90

804.1 Drive and Steer, 4WD................................................92

806.1 Boom Components, Z-45/25J....................................94

900 Accessories901.1 Flashing Alarm Package............................................96

902.1 Platform Options........................................................98

903.1 Air Line to Platform..................................................100

904.1 Half Mesh and Swing Gate (To SNZ452516M-6364)...............................................................102

904.2 Half Mesh and Swing Gate (From SNZ452516M-6365)...............................................................104

905.1 Hydraulic Generator.................................................106

906.1 Hydraulic Hoses and Fittings - Generator Option.....108

916.1 Platform Overload Option........................................110

917.1 Cold Weather Package............................................112

918.1 Oil Cooler.................................................................114

920.1 Operators Protection Alarm (to April 2017).............116

921.1 Lift Guard Contact Alarm (from April 2017).............118

922.1 Auxiliary Rail Option................................................120

923.1 Telematics................................................................122

924.1 Panel Cradle Option................................................124

4 Z-45/25 IC Part No. 1273798GT

April 2018

Table of Contents

925.1 Earth Cable..............................................................126

IndicesPart Number Index.............................................................128

Part Description Index.......................................................132

Cross ReferencesFittings Cross Reference...................................................138

Part No. 1273798GT Z-45/25 IC 5

April 2018

Table of Contents (continued)

6 Z-45/25 IC Part No. 1273798GT

April 2018

Notes

Part No. 1273798GT Z-45/25 IC 7

April 2018

Parts Stocking List

8 Z-45/25 IC Part No. 1273798GT

April 2018

How To Order Parts

Part No. 1273798GT Z-45/25 IC 9

April 2018

Fax Order Form

10 Z-45/25 IC Part No. 1273798GT

001 Parts Stocking List April 2018

001.1 Parts Stocking List

Description Qty.Part No.Item

PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon

PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint

PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint

PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint

PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon

PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon

CHOCK,CYLINDER (SERVICE TOOL)36555GT--

GREASE,DIELECTRIC 4 OZ**66399GT--

MANUAL,AEM SAFETY27581GT1

MANUAL,RESPON,A92.5 BOOM31779GT--

KIT,ELEMENT**77353GT2(refer to figure 302.1)

FILTER,AIR***62420GT3(refer to figure 401.1)

FILTER,FUEL/WTR SEP, DTZ 100829560GT4(refer to figure 402.1)

FILTER,OIL,DEUTZ F4L1011F49924GT5(refer to figure 402.1)

FILTER,ELEMENT,BETA(5)=100060857GT6(refer to figures 411.1, 418.1)

Part No. 1273798GT Z-45/25 IC 11

001 Parts Stocking ListApril 2018

001.1 Parts Stocking List

12 Z-45/25 IC Part No. 1273798GT

100 Decals April 2018

105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE


DECAL KIT,Z45J COMP,SYM,CE161198GT--(Decal kit, complete for Z-45J CE modelsonly)

DECAL,ARROW BLUE...........................127204GT1

DECAL,TRIANGLE,BLUE.......................127206GT2

DECAL,TRIANGLE,YELLOW.................127207GT3

DECAL,LABEL,DIESEL FUEL................128159GT4(Diesel models)

DECAL,EMERGENCY LOWERING.......1219952GT5

DECAL, POWER TO PLATFORM230V**.....................................................1

28174GT6


28235GT7

DECAL,LABEL,AIR LINE 110 PSI..........144981GT8(option)

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................2

52475GT9

DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1

52969GT10

DECAL,COSMETIC,GENIE Z-45/25J.....162926GT11(Z-45/25J)

DECAL,LABEL,LIFTING EYE.................272086GT12

DECAL, SYMBOL - READ THEMANUAL.................................................1

82487GT13

DECAL,LABEL,TIPOVER,TIRES,SYMB.2114249GT14

DECAL,LABEL,NO SMOKING,SYMB.....1114251GT15

DECAL,LABEL,TIP OVER LMTSWTCH...................................................3

114252GT16

DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................1

133067GT17

DECAL,GROUND CONTROL PANEL.....1214932GT18

DECAL,WHEEL LOAD,Z45/25J RT........2218562GT19(Z-45/25J)

DECAL,TRANSPORT/LIFT DIAGRAM....1219488GT20

DECAL,TIRE PRESSURE,RT................2219950GT21(air filled tires)

Part No. 1273798GT Z-45/25 IC 13

100 DecalsApril 2018

105.1 Decals with Symbols, Hydraulic Tank Side, ANSI and CE

14 Z-45/25 IC Part No. 1273798GT


106.1 Decals with Symbols, Engine Side, ANSI and CE


Ref. Symbol Decal Kits--(refer to 105.1)

DECAL,ARROW YELLOW LRG 9".........127205GT1

DECAL,TRIANGLE,BLUE.......................127206GT2

DECAL,TRIANGLE,YELLOW.................127207GT3

DECAL,SYMBOL-BATTERY SAFETY.....182481GT4

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................2

52475GT5

DECAL,TIRE PRESSURE,RT................2219950GT6(air filled tires)

DECAL,COSMETIC,IC POWER 4 X 4.....162948GT7

DECAL,LABEL,LIFTING EYE.................272086GT8

DECAL,LABEL,105 DB...........................182240GT9(CE only)

DECAL,SYMBOL-COMP ACCESS........182473GT10

DECAL,LABEL,TIPOVER,TIRES,SYMB.2114249GT11

DECAL,LABEL,TIP OVER LMTSWTCH...................................................1

114252GT12


133067GT13

DECAL,TRANSPORT/LIFT DIAGRAM....1219488GT14

DECAL,WHEEL LOAD,Z45/25J RT........2218562GT16(Z-45/25J)

Part No. 1273798GT Z-45/25 IC 15


106.1 Decals with Symbols, Engine Side, ANSI and CE

16 Z-45/25 IC Part No. 1273798GT


108.1 Decals with Symbols, Platform, CE


Ref. Symbol Decal Kits--(refer to 105.1)


28174GT1


28235GT2

DECAL,LANYARD ANCHORAGEPOINT.....................................................8

40434GT3

DECAL,LABEL,AIR LINE 110 PSI..........144981GT4(option)


82487GT5

DECAL,LABEL,LOWER MIDRAIL..........197815GT6

DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT7


133067GT8

TAPE, WARN, BLACK/YELLOW,BULK.......................................................1

1699GT9

DECAL,PLATFORM CONTROLPANEL.....................................................1

214933GT10

models with round hourmeter

TAPE, PROTECTIVE MASK...................2T112773GT11

DECAL,TIP-OVER HAZARD,CE.............1219954GT12(CE only)

DECAL,PLATFORM OVERLOAD...........1219956GT13

DECAL,RUNAWAY HAZARD..................1219957GT14

DECAL,TIP-OVER,CRUSH.....................1219958GT15

Part No. 1273798GT Z-45/25 IC 17


108.1 Decals with Symbols, Platform, CE

18 Z-45/25 IC Part No. 1273798GT

200 Chassis Components April 2018

201.1 Steer-end Wheels and Hubs, 4WD Models


SEAL KIT,MOTOR,LC/KC***106098GT--

WHEEL,20 X 11,9 HOLE X 9.5 BC1254668GT--for 237912 and 237913

TIRE,315/55D20-12 PLY139915GT--for 237912 and 237913

ROD,DISCONNECT,OMNI***139966GT--for 139330

CAP,DISENGAGE,OMNI***139967GT--for 139330

O-RING,END COVER,OMNI***139968GT--for 139330

LINING KIT,BRAKE,OMNI***139969GT--for 139330

SEAL KIT,BRAKE,OMNI***139970GT--for 139330

BEARING KIT,OMNI***139971GT--for 139330

SEAL KIT,GEARBOX,OMNI***139972GT--for 139330

O-RING,PIPE PLUG KIT,OMNI***147033GT--for 139330

PIPE PLUG KIT,OMNI***147034GT--for 139330

TIRE/WHL ASSY,RT AIR,NON-MRK R...2217191GT--RT, Air-filled, Non-marking, right

TIRE/WHL ASSY,RT FOAM,NON-MK R217193GT--RT, Foam-filled, Non-marking, right

WHEEL STUD,5/8-18X67MM230849GT--for 139330

TIRE/WHEEL ASSY,RT FOAM,RH.........2237915GT--RT, Foam-filled, right

BEARING,1.00IDX1.25ODX1.00L25817GT--

SCREW,HHC,1/4-20X1,8,ZAG.............12824060GT1

WASHER,LOCK,1/4,ZAG.....................12824109GT2

SCREW,HHF,3/8-16X.625,8,ZAG...........41256857GT3

SCREW,HHC,7/16-14X1.5,ZAG.............41273207GT4


WASHER, .469 X .768 HRD, ZAG..........41257078GT6

SNAP RING,EXTERNAL,1.50,ZAG........4825796GT7

WASHER,SHIM,1.56X2.5X.061,ZAG.....41251565GT8

BEARING,1.5IDX1.75ODX1.5L,PTFE.....2119619GT9

BEARING, 1.5IDX1.75ODX2.00L...........2146264GT10

WASHER,THRUST,1.5 X 3.5 X .187.......245074GT11

O-RING,2-010,VITON.............................1106117GT12

SCREW,SHC,5/8-11X1.75,A574,ZAG...12824104GT13

WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT14

WELDMENT, PIN, 1.5INX3.6IN LG........2237569GT15

WHEEL DRIVE W/ BRAKE,57:1***.........2139330GT16


TIRE/WHEEL ASSY,RT AIR,LEFT.........2237912GT17ART, Air-filled, left

TIRE/WHEEL ASSY,RT AIR,RIGHT.......2237913GT17ART, Air-filled, right

TIRE/WHEEL ASSY,RT FOAM,LH.........2237914GT17BRT, Foam-filled, left

TIRE/WHL ASSY,RT AIR,NON-MRK L....2217190GT17CRT, Air-filled, Non-marking, left

TIRE/WHL ASSY,RT FOAM,NON-MKL..............................................................2

217192GT17D

RT, Foam-filled, Non-marking, left

ASSEMBLY, YOKE, RH, Z-45 4WD1257050GT18Aright

ASSEMBLY, YOKE, LH, Z-45 4WD1257049GT18Bleft

O-RING,.103 X 4.737,VITON, 75D.........2102158GT19

MOTOR,PISTON,LC25,6.5 DEG,13T.....2101586GT20

WELDMENT, PIN, 1.5INX3.2IN LG........1237568GT21

Part No. 1273798GT Z-45/25 IC 19

200 Chassis ComponentsApril 2018

201.1 Steer-end Wheels and Hubs, 4WD Models

20 Z-45/25 IC Part No. 1273798GT


203.1 Steer Axle Linkage - Oscillate Models


SEAL KIT,STEER CYL (89065)89066GT--for 89065

SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT1

WASHER,FLAT,1/4,USS,ZAG.................4824113GT2

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT3

COVER, DRIVE CHASSIS, FRONT.......1217526GT4


PIN,1.50DIAX20.00LG,CHAMFER.........154542GT6

SCREW,HHF,3/8-16X2.25,8,ZAG...........11256693GT7

ROD END,.375X3.69,ZAG......................3825019GT8

PIN,1.25DIAX3.75LG,1HOLE.................250742GT9

SCREW,HHC,3/8-16X1,8,ZAG...............4824067GT10

ROD END,.375 X 2.25,ZAG....................21255452GT11

CYLINDER,OSCILLATE,Z45***..............254567GT12

SEAL KIT,CYL,Z45 (54567)....................165791GT--for 54567

VALVE,COUNTERBALANCE,1000 ATM77409GT--

BUSHING,POLYGON,BM2024-12..........41262635GT13

NUT, TL FLG, 3/8-16, G, ZAG.................4824029GT14

PIN,CLEVIS,1.0X2.41,SAE,ZAG............6824127GT15

BEARING,1.00IDX1.25ODX1.00L..........625817GT16

RUE RING,1.0,ZAG................................6824129GT17


CYLINDER,STEER***.............................289065GT19

TIE ROD WELDMENT, Z45/51...............1237703GT20

FORMING, FRONT AXLE BRK..............1215333GT21

CLAMP,2 HOSE,PLASTIC,5/8................478736GT22

SCREW,HHF,1/4-20X2.5,8,ZAG.............2824083GT23

NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT24

WELDMENT, FRONT AXLE, Z45...........2232081GT25

SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT26

WASHER,LOCK,3/8,ZAG.......................4824110GT27

Part No. 1273798GT Z-45/25 IC 21


203.1 Steer Axle Linkage - Oscillate Models

22 Z-45/25 IC Part No. 1273798GT


204.1 Non-steer End Wheels and Hubs


SEAL KIT,MOTOR,LC/KC***106098GT--

ROD,DISCONNECT,OMNI***139966GT--for 139330

CAP,DISENGAGE,OMNI***139967GT--for 139330

O-RING,END COVER,OMNI***139968GT--for 139330

LINING KIT,BRAKE,OMNI***139969GT--for 139330

SEAL KIT,BRAKE,OMNI***139970GT--for 139330

BEARING KIT,OMNI***139971GT--for 139330

SEAL KIT,GEARBOX,OMNI***139972GT--for 139330

O-RING,PIPE PLUG KIT,OMNI***147033GT--for 139330

PIPE PLUG KIT,OMNI***147034GT--for 139330

WHEEL STUD,5/8-18X67MM230849GT--for 139330

COVER, REAR AXLE, METRIC Z45......2216057GT1

SCREW,HHC,1/4-20X1.25,8,ZAG..........4824061GT2

WASHER,FLAT,1/4,USS,ZAG...............12824113GT3

SCREW,HHC,7/16-14X1.5,ZAG.............41273207GT4


WASHER, .469 X .768 HRD, ZAG..........41257078GT6

SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT7

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................1

56912GT8

replaced 73871

FORMING,BELLY PAN...........................1120269GT9

NUT, TL, 1/4-20, C, ZAG.........................4824024GT10

WHEEL DRIVE W/ BRAKE,57:1***.........2139330GT11

Ref.WHEEL & TIRE ASSY,RR/LF,AIR12refer to 201.1

WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT13

SCREW,SHC,5/8-11X1.62,A574,ZAG...121268368GT14

MOTOR,PISTON,LC25,6.5 DEG,13T.....2101586GT154WD Models

Part No. 1273798GT Z-45/25 IC 23


204.1 Non-steer End Wheels and Hubs

24 Z-45/25 IC Part No. 1273798GT


205.1 Non-steer Axle


COVER, DRIVE CHASSIS, REAR..........1235642GT1

SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT2


SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT4

SCREW,HHC,3/8-16X2.75,8,ZAG..........21256848GT5


Ref. Traction Manifold7refer 702.1

Ref. Oscillate Valve8refer 206.1

SCREW,HHC,1/2-13X1.25,8,ZAG..........31256843GT9


WELDMENT, FORMED REAR AXLE.....1232092GT11

BAR,AXLE ROTATION STOP.................2216205GT12

SHIM,AXLE ROTATION STOP,22GA119209GT13as needed

SHIM,AXLE ROTATION STOP,12GA119210GT14as needed



ROD END,.375X3.69,ZAG......................1825019GT17

SCREW,HHF,3/8-16X2.25,8,ZAG...........11256693GT18

NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT19


SCREW,HHC,3/8-16X2.5,8,ZAG............4824069GT21

Part No. 1273798GT Z-45/25 IC 25


205.1 Non-steer Axle

26 Z-45/25 IC Part No. 1273798GT


206.1 Oscillate Valve


FORMING, BRACKET, OSC VALVE.......1238345GT1

SCREW,HHC,3/8-16X2.75,8,ZAG..........21256848GT2

VLV,MAN,3 POS/4 WAY,CLOSE CTR*....149768GT3

SEAL KIT,CONTROL VALVE32681GT-3for 49768

SCREW,HHF,1/4-20X2,8,ZAG................21253485GT4

NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT5

CLEVIS YOKE-1/4-28,PLTD W/PIN........121130GT6

NUT,1/4-28,8,ZAG...................................2824041GT7

ROD,THREADED,1/4-28X4,ZAG............11257077GT8

ROD END,BALL JOINT 1/4-28...............181691GT9

BOLT,SHS,1/4-28X4,ZAG.......................11257076GT10

WASHER,FLAT,#10,USS,ZAG................11253185GT11

WASHER,FLAT,#8,SAE,ZAG..................11257390GT12

NUT,NYLOCK,10-24...............................15365GT13



Part No. 1273798GT Z-45/25 IC 27


206.1 Oscillate Valve

28 Z-45/25 IC Part No. 1273798GT

300 Turntable Components April 2018

301.1 Turntable Rotator


SCREW,FHS,3/8-16X1.75,F835,ZAG1259857GT1

SCREW,SHC,1/2-13X4.5,A574,ZAG......41263232GT2

NUT,SERRATED,3/8-16,8,ZAG1257628GT3

LOAD PAD,ENGINE TRAY SUPPORT....150519GT4

SCREW,HHC,5/8-11 X 4.00 GR8 BO....18139865GT5

WASHER,FLAT,5/8,F436,HRD,ZAG1256182GT6

SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT7

CONTACTOR,LIMIT SWITCH19491GT--

NECK/HEAD-LIMIT SWITCH (88356)89756GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

SCREW,HHC,3/8-16X1,8,ZAG824067GT8

WASHER,LOCK,.3756021GT9

BRACKET,DRIVE SENSOR,ENABLE.....1237790GT10

SCREW,PHPM,10-32X1.5,ZAG824216GT11

NUT,SERRATED,10-32,ZAG1264261GT12

NUT,TL FLG,1/4-20,G,ZAG.....................1824027GT13

BEARING,SWING CHASSIS..................1101815GT14

SCREW,HHC,5/8-11,4.5,8,ZAG1263142GT15

SCREW,HHF,1/2-13X1.5,8,ZAG1253498GT16

BRACKET,BATTERY MOUNT................1147067GT17

NUT,TL FLG,1/2-13,G,ZAG1251997GT18

SWING DRIVE ASSEMBLY824050GT19

ELBOW,90D,520220-4-448904GT--not included, must order seperately

SEAL KIT, SWING DRIVE824051GT--for 824050

VALVE BLOCK, SWING DRIVE824052GT--for 824050

SCREW,HHF,1/4-20X1,8,ZAG................1824079GT20

WASHER,FLAT,USS,5/16",Y5397GT21

Part No. 1273798GT Z-45/25 IC 29

300 Turntable ComponentsApril 2018

301.1 Turntable Rotator

30 Z-45/25 IC Part No. 1273798GT


302.1 Fuel and Hydraulic Tank Installation


FORMING, AUX. CABLE , HOSE BRK....1219350GT1

CABLE TIE MOUNT, WINGED...............4105214GT2

SPRING CLIP,3/8-16,.05-.20X.73,ZAG....529868GT3

FORMING, UPPER FUEL TANK BRK.....1238388GT4

SCREW,HHC,3/8-16X.75,8,ZAG1256109GT5

WASHER,LOCK,3/8,ZAG824110GT6

WASHER,FLAT,5/16,USS,ZAG825358GT7

SCREW,HHC,3/8-16 X 16175GT8

Ref: Fuel Cap..........................................19(refer to figure 303.1)

Ref: Fuel Tank.........................................110(refer to figure 303.1)

MOUNT, FUEL TANK..............................1238199GT11

BUMPER,RUBBER,COVERS.................250974GT12

SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT13


NUT, TL FLG, 3/8-16, G, ZAG824029GT15

FILTER ASSY,INTANK............................1110345GT16Aincludes item 16B

SEAL,FILTER LID147223GT--

KIT,ELEMENT**77353GT16B

FILTER LID,RFM16577354GT--

BREATHER CAP,RFM16577365GT--

FILTER,ELEMENT,BETA(10)=20088917GT--

GASKET,RETURN FILTER-7735394526GT--

ASSEMBLY,HYDRAULIC TANK..............1139960GT17

STRAINER,16 SAE F/24 SAE M101490GT--

GAUGE-SIGHT,LHA-LGTB***21141GT--

PLUG,MAGNETIC,SAE-6***94612GT--

LATCH,FLEXIBLE...................................145363GT18

SCREW,PHPM,10-32X.75,ZAG824215GT19

SCREW,HHF,3/8-16X2.75,8,ZAG824094GT20


ASSEMBLY, AUX POWER UNIT,12VD.......................................................1

77066GT22

PUMP ASSY (77066)58490GT--

MOTOR,12VDC,7706677069GT--

SOLENOID,7706677071GT--

CHECK VALVE KIT,7706677072GT--

SCREW,HHC,5/16-18 X 1 GR513002GT23

HOSE ASSY,LP GAS..............................1119055GT24

NUT,LOCKING-LG.FLANGE,5/16-1818503GT25

SCREW,HHF,3/8-16X.75,8,ZAG824089GT26

SCREW,HHC,3/8-16X1.25,8,ZAG824068GT27


SCREW,HHF,1/4-20X1,8,ZAG824079GT28


NUT,TL JAM,3/8-16,A,ZAG824038GT30

L.P.TANK LATCH.....................................149000GT31

ASSEMBLY, LP TANK MOUNT, Z45.......1220253GT32includes 49000 and 60143

WELDMENT,L.P. TANK MOUNT ***60143GT--

FORMING,LP BRACKET MOUNT..........160139GT33

SCREW, HCC, 3/8-16 X 1.50..................28516GT34

TANK, 7 GAL/33.5 POUND, LP..............153605GT35

Part No. 1273798GT Z-45/25 IC 31


302.1 Fuel and Hydraulic Tank Installation

32 Z-45/25 IC Part No. 1273798GT


303.1 Diesel Fuel Tank


Verify Engine Make and Model BeforeOrdering Fuel Tank and Components

A

Deutz D2011L03 engine have one of twoFuel Tanks, verify tank before ordering

B

CAP,FUEL,DIESEL,1/8"VENT(GRN)......1101726GT1

ASSY, FUEL TANK, 17 GAL, STD,PLASTIC

1273697GT2

(162467GT no longer available), verify tankbefore ordering

SCREW,PHPM,10-32X.50,ZAG..............51251757GT--

CAP, TANK, FUEL SENSOR...................11271772GT--(models without fuel sense)

GASKET, TANK, FUEL SENSOR...........11271773GT--

FITTING,BULKHEAD,3/8NPT,FUELTK54324GT3

FITTING,3/8NPT TO 3/16BARB,90824872GT4

HOSE END,BARB,3/8 MNPT X 5/1654124GT5

ELBOW,130339-6-622348GT6

FITTING,BULKHEAD,1/4NPT,FUELTK54325GT7

ELBOW,90DEG.1/4MPT-1/4 BARB54204GT8

TUBE,FUEL PICKUP,3/8NPTX1/4PT54333GT9

HOSE END,BARB,1/4 MNPTX5/16,ST54437GT10

ASSY, FUEL TANK, 17 GAL, LEGACYPLASTIC.................................................1

1274192GT11

(119798GT no longer available)(includesitems 2, 3 & 9), verify tank before ordering

Part No. 1273798GT Z-45/25 IC 33


303.1 Diesel Fuel Tank

34 Z-45/25 IC Part No. 1273798GT


304.1 Function Manifold and Ground Control Box Installation


COVER,CENTER SWING CHASSIS......1235643GT1

LOCKNUT,ELEC,1/2"..............................16935GT2

WIRE CABLE,14/3 CON.TPEJKT*.........................................756-inches

43956GT3

SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT4check length


NUT, TL FLG, 3/8-16, G, ZAG824029GT6

SCREW,SHS,1/4-20 X .5 ZINC218466GT7


WASHER,SHOULDER,NYLON218449GT9

BRACKET,CONTROL BOXMOUNTING............................................1

147011GT10

Ref. Ground Control Box.........................111(refer to 305.1, 306.1)

BULKHEAD,TANK SIDE.........................1147017GT12

Ref. Function Manifold............................113(refer to 703.1)

SCREW,HHF,3/8-16X.75,8,ZAG824089GT14

SCREW,HHC,3/8-16X2.75,8,ZAG1256848GT15

SCREW,HHF,3/8-16X1.5,8,ZAG824092GT17

CONN,PLUG 120 AC/15A DOMESTIC...1119403GT18

CONN,RECEP 120AC/15A DOMESTIC119404GT--

PLUG,PWR,UK,16AMP,3PIN,BLK144161GT--(replaced 12153)

PLUG,FUSED,250V,13AMP,U.K.**25388GT--

FUSE,13 AMP,220V PLUG***65737GT--

PLUG,ELECTRICAL,220/50,NOVON6666GT--

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT19

WEAR PAD,PRIMARY BOOM,NONJIB...........................................................1

50570GT20

SCREW,HHC,1/4-20 X 16888GT21

WASHER,LOCK,.25 6356GT22

BUMPER,RUBBER***.............................134619GT23

WELDMENT,TRANSPORT LOCK..........181834GT24

Part No. 1273798GT Z-45/25 IC 35


304.1 Function Manifold and Ground Control Box Installation

36 Z-45/25 IC Part No. 1273798GT


305.1 Ground Control Box, Models with Hour Meter, View 1


ASSEMBLY,GBOX,Z45 DIESEL.............1218451GT--(complete)

GASKET,GROUND CONTROL BOX......1218090GT--

GROUND CONTROL BOX.....................1218759GT1

SCREW,HHF,1/4-20X.625,8,ZAG1256855GT2

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT3A

KEY SINGLE***83093GT--

BASE,W/3 NC CONTACTS94506GT--

KEYSWITCH,3 POSW/KEYS,LOCKING.................................1

83131GT3B

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--


NUTSERT,LP KNURLED,1/4-20X.165T107520GT5

CIRCUIT BREAKER, 15A.......................2147090GT6

HOUR METER,10-80 VOLTS***.............119506GT7

LID,GROUND CONTROL BOX...............1139804GT8Decal not included, refer to section one

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT9

CONTACT,NC66818GT--

BASE,W/2 NC CONTACTS***73805GT--(includes 2 N.C. contacts)

PLUG, SANTOPRENE .5 BLACK DOME229567GT10(for Diesel models only)

SWITCH TOGGLE ASSY SPDT 2PMNT........................................................1

128204GT11

Engine idle (rpm) select switch; includesboot and hardware (refer to item 10 forlower-level components)

SWITCH TOGGLE ASSY SPDT 3PMOM.......................................................1

128200GT12

Primary boom up/down; includes boot andhardware (refer to item 10 for lower-levelcomponents)


128200GT13

Glow plug switch (Diesel); includes bootand hardware (refer to item 10 forlower-level components)


128200GT14

Engine start switch; includes boot andhardware (refer to item 10 for lower-levelcomponents)


128200GT15

Secondary boom up/down; includes bootand hardware (refer to item 10 forlower-level components)



128200GT16

Primary boom Ext/Ret; includes boot andhardware (refer to item 10 for lower-levelcomponents)


128200GT17

Turntable rotate; includes boot andhardware (refer to item 10 for lower-levelcomponents)


128200GT18

Jib boom up/down; includes boot andhardware (refer to item 10 for lower-levelcomponents)

SWITCH TOGGLE ASSY DPDT 2PMOM.......................................................1

128201GT19

Emergency lowering; includes boot andhardware (refer to item 10 for lower-levelcomponents)


128202GT20

Platform rotate; includes boot and hardware(refer to item 10 for lower-levelcomponents)


128200GT21

Platform level; includes boot and hardware(refer to item 10 for lower-levelcomponents)

PLUG, SANTOPRENE .5 BLACK DOME229567GT22(for Diesel models only)

PLUG,NYLON 1.12 BLACK DOMED......245385GT23

ALARM,STEADY TONE***......................139540GT24

BUTTON,PUSH,BLACK W/SEAL***.......166813GT25

BASE,WITH 2 N.O. CONTACTS***66814GT--(includes 2 N.C. contacts)

CONTACT,N.O.66816GT--

PLUG,NYLON 2.093 BLACK DOMED.....381900GT26

PLUG, SANTOPRENE .5 BLACKDOME.....................................................1

229567GT27

LIGHT,LED IND. RED 12V NH................1824879GT28(for Diesel models only), originalcomponent no longer available

Part No. 1273798GT Z-45/25 IC 37



38 Z-45/25 IC Part No. 1273798GT




RESISTOR,20 OHMS,25W,ADJ***.........1101010GT1

GROMMET,RUBBER .25 X .50"OD........242646GT2


LATCH,FLEXIBLE DRAW.......................156053GT5

CLAMP,0.75,#12 X 1/4,RUB CUSH........113268GT6

SCREW,HHF,1/4-20X.75,8,ZAG824078GT7

CIRCUIT BRKR 15A TYPE 2 METAL.....2128829GT8self resetting (RPM solenoid)


NUT,TL,10-32,A,ZAG824036GT10

ASSY,RELAY SOCKET, AUTO...............434053GT11

RELAY SOCKET,AUTO,RETAINER***--component of 34053

ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1

54534GT12

NUTSERT,1/4-20,STEEL CAD PLTD23404GT--

RELAY,SPDT,12V(AUTO) PLUG IN**.....434052GT13

RELAY SOCKET,AUTO***--

TERM,RELAY N-INSULATED 10-12 G34054GT--

TERM RELAY,N-INSULATE 14-16 GA34055GT--

ASSY,TERMINAL RAIL, Z45IC...............1217812GT14

TERMINAL BLOCK,WIELAND216791GT--

TERMINAL BLOCK END PLATE216793GT--

DIN RAIL,11.25"56994GT--

END STOP, DIN RAIL,SCREW CLAMP74913GT--

JUMPER COMB, 2-WAY,WIELAND74917GT--

WASHER,FLAT,#10,USS,ZAG1253185GT15

MODULE,IGNITION/START,12/24V.......156057GT16

RESISTOR,7.5 OHM,25 WATT,1PCNT....189575GT17

RIVET,STL,STL,P,.125 X .256272GT--

SCREW,HHC,1/4-20 X 312343GT18


NUT,NYLOCK,1/4-206091GT20

BOLT,SHS,5/16X.375X1/4-20,ZAG1257410GT21

WASHER,SHOULDER,NYLON218449GT22

CIRCUIT BKR 10A TYPE 2 METAL........1128935GT23self resetting (for oil cooler & light packageoptions)

Part No. 1273798GT Z-45/25 IC 39



40 Z-45/25 IC Part No. 1273798GT


309.1 Turntable Cover, Engine Side



WASHER,FLAT,.25X1.25X.062,ZAG824119GT2


HINGE,.375X.120THK.,SLOTTED..........275073GT4

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................5

56912GT5

WELD, COVER SUPPORT LH...............1231601GT6

NUT,TL FLG,5/16-18,G,ZAG...................4824028GT7


SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT9

COVER,ENGINE SIDE...........................1139955GT10

WELDMENT,EXHAUST TUBE................1101964GT11

KEEPER,LATCH (45363)........................175076GT12



BULKHEAD, ENGINE SIDE....................1147018GT15

SCREW,HHC,1/4-20 X 1.258915GT16

RELAY, POWER & FUSE MODULE.......1824023GT18

FUSE, FMX, 60AMP1251508GT--

COVER,PRM FUSE SERVICE PART1251509GT--

SCREW,HHC,1/4-20 X 24266GT19

BRACKET,SWING ENGINECONNECTOR.........................................1

216344GT20

TRIM,EDGE,1/8X3/4 SIDE BULB119218GT21sold by the inches

BULKHEAD, COOLING AIR...................1231563GT24

FORMING,DIAGNOSTIC PORT,Z45......1823817GT25

HOLE PLUG, 3 IN...................................1123572GT26

WASHER, LOCK, .256356GT28

NUT,LOCKING-LRG.FLANGE,3/8-1648425GT29

SCREW,HHC,1/4-20X1.75,8,ZAG824063GT30

WEAR PAD,3 X 1.5 X.625 W/NUTS........181640GT31

FORMING, AUXILARY CABLE MT.........1217430GT32

LOAD PAD,ENGINE TRAY SUPPORT....150519GT33


BRACKET,BATTERY CABLE..................1217518GT35

BOLT,CARRIAGE,3/8-16X1.25,5,ZAG1255757GT36

PUSH RETAINER, 3/8" SCREW.............487684GT37

NUT,TL,3/8-16,C,ZAG824025GT38

STRUT,GAS,200 LB***...........................2106069GT39

BALL STUD**33555GT--

WLDMT, BULKHEAD HINGE MNT, ES...1219080GT40


SCREW,HHC,1-8X5,5,ZAG....................1237731GT42


WASHER,FLAT,1.0,USS,ZAG.................11256469GT43

NUT, TL FLG, 1-8, G, ZAG......................1824031GT44

WASHER,FLAT,3/8,SAE,HRD,ZAG826793GT45


NUT, TL FLG, 3/8-16, G, ZAG824029GT47

Part No. 1273798GT Z-45/25 IC 41


309.1 Turntable Cover, Engine Side

42 Z-45/25 IC Part No. 1273798GT


310.1 Turntable Cover, Tank Side


SCREW,HHC,1/4-20X1,8,ZAG...............5824060GT1

SCREW,HHF,1/4-20X1,8,ZAG................6824079GT2


HINGE,.375X.120THK.,SLOTTED..........275073GT4

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................5

56912GT5

WLDMT, COVER SUPPORT RH............1231597GT6

NUT,TL FLG,5/16-18,G,ZAG...................4824028GT7

COVER, TANK SIDE...............................1139957GT8


KEEPER,LATCH (45363)........................175076GT10

SCREW,PHPM,10-32X.75,ZAG..............2824215GT11


PUSH RETAINER, 3/8" SCREW87684GT13

NUT,TL,3/8-16,C,ZAG824025GT14

STRUT,GAS,14",200LBS........................2139241GT15

BALL STUD**33555GT--

WLDMT, BULKHEAD HINGE MNT, TS219079GT16

SCREW,HHF,1/4-20X.75,8,ZAG824078GT17

SCREW,HHC,3/8-16X1,8,ZAG...............1824067GT18

HORN,12VDC,SPADE TERMINALS***....181578GT19

WASHER,FLAT,3/8,SAE,HRD,ZAG........1826793GT20

NUT,SERRATED,10-32,ZAG...................21264261GT21

Part No. 1273798GT Z-45/25 IC 43


310.1 Turntable Cover, Tank Side

44 Z-45/25 IC Part No. 1273798GT


311.2 Wire Harness Diagram


KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)

KIT,REPAIR,DEUTSCH CONNECTORS*83129GTB(large kit)

CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)

KIT, TRC RETROFIT, STNDRD1264822GTDTelematics (includes 1264834)

INSTRN, TRC RETROFIT, STNDRD1264834GT--

HARNESS, PBOX...................................11262313GT1

HARNESS,JOYSTICK............................1218781GT2

HARNESS, JIB OPTION.........................11262643GT3

HARNESS, PBOX, LIFT/DRIVE.............11262315GT4

HARNESS,12V WORK LIGHTS.............1T114627GT5

WIRE,12/3SJEOW,BK-WH-GR/YL...........756-inches

30794GT6

Z-45/25J

HARNESS ASSY,PCON,LOAD SENSE1261296GT7

RELAY,TIME DELAY,2 SEC,30A121847GT--

ASSY,ALC500 HEATER,Z45/Z51...........1219683GT8

HARNESS,GENERATOR,PBOX,Z45/51.1219672GT9

HARNESS, PBOX, PROX KILL...............11262314GT10

PROXIMITY SENSOR***........................127391GT--

ASSY,LS,LOAD SENSE,38.5 IN.............1121848GT11Z45/25J, CE and Australia

HARNESS,JIB SELECT MANIFOLD......1101080GT12

HARN,CABLE,WORK LIGHTS,Z45........1160554GT13Z-45/25 and Z-45/25J

HARNESS,CONTROL CABLE 1,JIB......1217896GT14Z45/25J

HARNESS,CONTROL CABLE 3,JIB......1217897GT15Z45/25J

HARN,CABLE,POWER TO PLAT,Z45J....1217898GT16Z45/25J

ASSEMBLY,FOOT SWITCH....................1227617GT17

HARNESS,LS,PRIM/EXT.......................188725GT18

HARNESS,LS SEC UP/DOWN...............1218684GT19

HARN,POS. AIR SHUTDOWN,Z45IC.....1219681GT20(option)

HARNESS,LS EXTEND PIGTAIL...........1218685GT21

HARNESS, GBOX..................................11262312GT22

SPLICE,PARALLEL,RED,INSULATED36899GT--

DIODE,6 AMP,200 PIV,BULK45782GT--

BATTERY CABLE,POSITIVE,RED.........1218454GT23

BATTERY CABLE,NEGATIVE,BLACK.....1218455GT24

HARNESS,JUMPER,LOADSENSE,GBOX.........................................1

219305GT25


HARNESS,PLUG,NON-LOADWEIGHING.............................................1

88832GT26

ASSY,240V COLD WEATHER PKG.......1161078GT27A(option)

ASSY,120V COLD WEATHER PKG.......1161079GT27B(option)

BATTERY CABLE,NEGATIVE,APU........1218506GT28

HARNESS,RELAY,LIGHT PKG,Z45/51...1219685GT29

HARNESS,GAUGE,Z45/51.....................1219673GT30

HARNESS,RELAY,GBOX,Z45IC.............11255780GT31

HARNESS,RELAY,OIL COOLER............1220234GT32(option)

HARN,2ND GLOW PLUG,DTZ...............1160681GT33

HARN DEUTZ ENGINE Z45-2012..........1216339GT34

HARN, FUNCTION MANIFOLD,Z45IC....1217957GT35

HARN,SWING CHASSIS,Z45IC/Z51......1217782GT36

HARNESS,LS,D.E. Z45...........................1110160GT37

HARN BRAKE-MS ADAPTER CABLE....1217904GT38

HARN,DRIVE LIGHTS,Z45/Z51.............1219684GT39

HARNESS ASSY,GCON,PLAT PRTY.....11261298GT42

HARN,PBOX,OPA,HW,12V.....................11255555GT43Aoption

PLUG,BLANKING...................................11255030GT43B

HARNESS, PBOX, TILT LED..................11262316GT44

Part No. 1273798GT Z-45/25 IC 45


311.2 Wire Harness Diagram

46 Z-45/25 IC Part No. 1273798GT

400 Engine Components April 2018

401.1 Deutz D2011L03i Engine, View 1


Verify Engine Make and Model BeforeOrdering

--

GUIDE RING,STANDARD35499GT--

SWITCH, OIL PRESSURE 1.5 BAR139624GT--

SENDING UNIT,OIL TEMP SWCH,DTZ111445GT--

PIN, DEUTZ (FOR PN 65849)1259374GT--for 65849

PLUG, DEUTZ (FOR PN 65849)1259375GT--for 65849

CONNECTOR KIT, DEUTZ**65849GT--

MOUNTING BRKT,FRONT HARNESS....1216340GT1

BRACKET,MUFFLER,DEUTZ 3CYL***.....................................................1

101138GT2

EXHAUST PIPE, DEUTZ 3 CYL DSL.....1219668GT3

U-BOLT,5/16 -18 X 2IN**80391GT4


MUFFLER,DEUTZ..................................132695GT6

GASKET,EXHAUST29559GT--

CLAMP,EXHAUST,2.00 PLATED............170385GT7

FORMING,OIL FILTER BRACKET.........1235654GT9

SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT10

SCREW,HHF,3/8-16X.75,8,ZAG.............4824089GT11

FILTER ASSY,HIGH PRESS SAE-12*.....160334GT12

O-RING,FILTER ASSY (60334)***58222GT--

SEAL,FILTER ASSY (60334)***58223GT--

FILTER INDICATOR-(60334)58380GT--


FILTER ASY,M PRESS,SAE8,WOIND*...177139GT13


ELEMENT-5 MIC, PAPER, W/BYPASS1268229GT--for 1267807

STARTER, 12V.......................................1139709GT14

HEAT SHIELD,DEUTZ STARTER139622GT--

STARTER,DEUTZ,F4L1011F/F3L101170376GT--

SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.91256776GT15


MOUNTING BRKT,ELECTRICALPANEL.....................................................1

216343GT17

SPRING CLIP,1/4-20,.025-.15X.5...........256912GT18

SCREW,HHF,1/4-20X1.25,8,ZAG824080GT19

FORMING,ENGINE MOUNT,FL***.........170461GT20

SCREW,HHF,1/2-13X3.5,8,ZAG1256851GT21

SPACER,19.1 ODX13.5 IDX15.9219991GT22

WASHER,VIBRATION ISOLATING101729GT23



NUT,TL,1/2-13,C,ZAG1256106GT25

ISOLATOR,ENGINE VIBRATION***........470452GT26

SCREW,PHPM,8-32 X .75,ZAG1253490GT27


ASSY,FUSE BLOCK,LMI,1 POLE..........1218221GT29

SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT30

SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB1251983GT31


SCREW,HHF,3/8-16X1.5,8,ZAG.............3824092GT33

CLAMP,HOSE,2.50"***............................345435GT34

HOSE,AIR CLEANER.............................170375GT35

CLAMP,HOSE,3.00"................................130971GT36

WELDMENT,AIR CLEANERBRACKET...............................................1

120240GT37

SCREW,HHC,5/16-18X1,8,ZAG1264101GT38


AIR CLEANER,NELSON***....................163463GT40

BRKT,AIR CLEANER ORIENTATION**53952GT--

CLIP,AIR CLEANER END CAP***58415GT--

FILTER,AIR***62420GT--

BAFFLE, AIR CLEANER (27915)**65810GT--

FORM,DEUTZ AIR INTAKE BAFFLE.....1235645GT41

BRKT,AIR CLEANERORIENTATION**.....................................1

53952GT42

TUBE,AIR CLEANER INLET..................1101006GT43

Part No. 1273798GT Z-45/25 IC 47

400 Engine ComponentsApril 2018


48 Z-45/25 IC Part No. 1273798GT




Verify Engine Make and Model BeforeOrdering

--

SCREW,HHF,1/2-13X3.5,8,ZAG1256851GT1

NUT,HEX,1/4-2821496GT2

SPACER,19.1 ODX13.5 IDX15.9............4219991GT3

WASHER,VIBRATION ISOLATING101729GT4


NUT,TL,1/2-13,C,ZAG1256106GT6

WELDMENT,AIR INTAKE TUBE.............1101140GT7

CLAMP,HOSE,8.50 DIA***......................131523GT8

SHEET,RUBBER,AIR INTAKE................133239GT9

FORM,DEUTZ AIR INTAKE BAFFLE.....1235645GT10

FILTER,OIL,DEUTZ F4L1011F...............149924GT11Genie Genuine Part. See PN 1255653 forcompatible aftermarket replacement.

FILTER,OIL,DEUTZ,REPLACEMENT.....11255653GT--Genie Aftermarket Part. Compatible withGenie Genuine Part 49924.

PUMP,FUEL 2011 DEUTZ ***.................1111668GT12

DIPSTICK, OIL (DEUTZ 2011F)***.........189781GT13

FILTER,FUEL/WTR SEP, DTZ 1008.......129560GT14Genie Genuine Part. See PN 1254826 forcompatible aftermarket replacement.

FUEL FILTER W/SEP,DEUTZ,1008........11254826GT--Genie Aftermarket Part. Filter for DeutzF3L 1011F Engine.

FORMING,ENGINE MOUNT,FR***........170460GT15

LEVER,GOVERNOR ACTUATOR**........150787GT16

SCREW,HHF,M6-1.0X12,DIN6921,10237238GT17

SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB1256450GT18

BOLT,SHS,1/4-28X4,ZAG1257076GT19

WASHER,FLAT,M6 PLTD.25926GT20

WASHER,FLAT,M6,DIN125,ZAB825355GT21

THROTTLE LINKAGE,DIESEL***...........194485GT22

CLEVIS YOKE-1/4-28,PLTD W/PIN........121130GT23includes clevis pin and cotter pin


SCREW,SHC,M10-1.5X30,DIN912,12.9,ZAB1255666GT25


SOLENOID,THROTTLE ACTUATORDSL.........................................................1

77402GT27

assy 161087

BRACKET,SOLENOID MOUNT..............1101129GT28

SCREW,HHC,M14 X 40MM,GR 8.8.......922558GT29

WASHER,FLAT,M1449411GT30

BRACKET,SOLENOID MOUNTBRACE**.................................................1

77245GT31


WASHER,LOCK, M6,ZAB1256457GT--

COVER,FLYWHEEL CASTING..............170381GT32

FORMING,REAR ENGINE MOUNT.......2214846GT33

SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT34

ALTERNATOR, DEUTZ F3L10/F4L10*....135586GT35


COUPLER,15 TOOTH,FBA,SAE8***......1128004GT37

SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB1257421GT--

CLAMP,RUB CUSH,0.75,#12 X 3/8*.......145454GT38

WASHER,FLAT,M10,ZINC PLTD.22699GT39

MOUNT BRKT,POS.BATTERY CABLE...1216341GT40

WASHER,LOCK,M10,ZAB......................1824142GT41

SCREW,HHF,1/2-13X1.25,8,ZAG1255469GT42


SCREW,HHF,M10-1.5X75,DIN6921,1.....2826008GT44

WASHER,LOCK,M10..............................222700GT45

Part No. 1273798GT Z-45/25 IC 49



50 Z-45/25 IC Part No. 1273798GT


418.1 Engine Tray


FORMING,FUEL PRES.REG MNT........1111699GT1

SCREW,HHC,5/16-18 X 1.2513000GT2



REGULATOR,FUELPRESS,TME27'07...................................1

122246GT5

SCREW,HHC,1/4-20 X 24266GT6


SCREW,HHC,5/8-11X1.75,8,ZAG..........21260372GT8

WASHER,FLAT,5/8,F436,HRD,ZAG1256182GT9


EAR, ENGINE TRAY PIVOT...................1107805GT11


SCREW,HHC,3/8-16X1.25,8,ZAG824068GT13


ROD END,.375 X 2.25,ZAG....................11255452GT15

SCREW,HHF,3/8-16X1.5,8,ZAG824092GT16

SCREW, HHF, 3/8-16 X 1.25, 8, ZAG824091GT17


SCREW,HHF,3/8-16X1.75,8,ZAG...........2824093GT19

CLIP, METAL MOUNTING......................199346GT20

SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT21

SCREW,HHF,3/8-16X.75,8,ZAG.............4824089GT22

FORMING,OIL FILTER BRACKET.........1235654GT23

FILTER ASSY,HIGH PRESS SAE-12*.....160334GT24

O-RING,FILTER ASSY (60334)***58222GT--

SEAL,FILTER ASSY (60334)***58223GT--

FILTER INDICATOR-(60334)58380GT--


FILTER ASY,M PRESS,SAE8,WOIND*...177139GT25


ASSEMBLY, MED. PRESS. FILTER,1267807GT25A

ELEMENT-5 MIC, PAPER, W/BYPASS1268229GT--for 1267807

WELDMENT, ENGINE TRAY..................1235649GT26

BUMPER,RUBBER,COVERS.................250974GT28

LATCH,FLEXIBLE...................................145363GT29



FORMING, ENGINE COVER LATCH.....1215593GT33

LANYARD,LYNCH PIN ASSY.................154432GT34

LATCH,DRAW,ADJUSTABLE.................127126GT35

SCREW,HHC,1/4-20X1.5,8,ZAG824062GT36

BRACKET,BATTERY MOUNT................1147067GT37


BATTERY,12V,1000 CCA GRP 31..........130143GT38

BATTERY HOLD DOWN,GROUP 31......130144GT39

HOOK,BATT HOLD DOWN,10"..............245708GT40

SCREW,HHF,1/2-13X1.5,8,ZAG1253498GT41

SCREW,HHF,1/4-20X1.25,8,ZAG824080GT42


SCREW,HHF,1/4-20X4.5,8,ZAG1256853GT44

FORMING, FUEL LINE BRACKET.........1219353GT45


SENSOR,LEVEL,4.5 DEG94077GT47AANSI; white ring

LEVEL SENSOR,LS60,YL,2.5X4.5110382GT47BCE with load sense; yellow ring

Part No. 1273798GT Z-45/25 IC 51


418.1 Engine Tray

52 Z-45/25 IC Part No. 1273798GT

500 Boom Components April 2018

501.1 Boom Pins and Bearings


PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1

SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT2


ROD END,.5 X 3.75,ZAG1256267GT4


BEARING,2.0IDX2.25ODX1.50L..........1618720GT6

BEARING,1.5IDX1.75ODX1.5L..............445071GT7

PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT8

BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT9


NUT, TL FLG, 3/8-16, G, ZAG824029GT11


PIN,1.50DIAX13.88LG,2HOLE...............450455GT13

CYLINDER,ELEVATE,Z45/25***.............288203GT18

VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--for 88203

SEAL KIT,ELEVATE (88203)77521GT--for 88203


Part No. 1273798GT Z-45/25 IC 53

500 Boom ComponentsApril 2018

501.1 Boom Pins and Bearings

54 Z-45/25 IC Part No. 1273798GT


502.1 Boom Linkage


SCREW,HHF,3/8-16X1.5,8,ZAG824092GT1

NUT, TL FLG, 3/8-16, G, ZAG824029GT2

Ref. Upper Pivot Assembly3(refer to 503.1)

COVER, UPPER PIVOT.........................1237688GT4

SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11163GT5

LS ROT.HEAD W/O LEVER (ZCE01)106427GT--


WIRE CABLE,16/4 CON.TPEJKT..........................................396-inches

43960GT6

CLAMPING BLOCK,HOSE***.................294529GT7

BRACKET,HOSE CLAMP PAINTED***....194531PGT8

CLAMPING BLOCK, CABLE, Z45/51.....1128998GT9

UPPER SECONDARY ARMASSY-Z45**.............................................1

110305GT10

HOSE,3/8",FUEL,30R7...........................142941-75GT11

ARC STUD 3/8-16 X 1.63",SS54719GT12

HOSE COVER,UPPER ARM,PAINTED88370PGT13

UPPER LEVEL ARM ASSY,SERV***.....1110306GT14

HOSE COVER,LOWERLEVEL,TOP,PAI.......................................1

50517-SGT15

FORMING, HOSE CLAMP, PAINTED.....170685PGT16

LOWER LEVEL ARM ASSY***...............1110307GT17

WELDMENT,MID PIVOT,MACHINED***106972GT18(decal not included, refer to section 100)

BOOM REST WELDMENT.....................150952-SGT19

SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT20

SCREW,HHC,3/8-16X.75,8,ZAG1256109GT21


WEAR PAD,MID PIVOT***......................1107881GT23

SCREW,HHF,1/4-20X1.75,8,ZAG824082GT24



CONNECTING LINK, Z45/25..................150479-SGT27

LOWER SECONDARY ARM ASSY***.....1110308GT28bearings included

SWITCH,LIMIT,W/RLLR ARM NO/NC.....188356-11205GT29

NECK/HEAD-LIMIT SWITCH (88356)89756GT--



NUT,NYLOCK,10-326178GT31

PAD,REST,1"THICK,W/STUDS*.............156849GT32

SCREW,HHF,1/4-20X.625,8,ZAG1256855GT33

CLAMP,0.50,#8 X 1/4,RUB CUSH6833GT34


HOSE COVER,LOWERLEVEL,BOT,PAI.......................................1

50548PGT35

TRIMLOCK,BLACK,3/16 X 4 INCHES.....21697-400GT36

WEAR PAD,6 X 1.5 X.50,W/INSERT49772GT37

SCREW,HHF,1/4-20X.75,8,ZAG824078GT38

Part No. 1273798GT Z-45/25 IC 55


502.1 Boom Linkage

56 Z-45/25 IC Part No. 1273798GT


503.1 Upper Pivot Components


BEARING,2.0IDX2.25ODX1.50L............218720GT1




ROD END,.375 X 2.25,ZAG....................11255452GT5

CYLINDER,MASTER,Z45***..................177362GT6

SEAL KIT,MASTER & SLAVE CYL77364GT--for 77362

SCREW,HHC,3/8-16X.75,8,ZAG1256109GT7

PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT8



ROD END,.375X3.69,ZAG......................1825019GT11

NUT, TL FLG, 3/8-16, G, ZAG824029GT12

SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT13


ROD END,.5 X 3.75,ZAG........................21256267GT15

BEARING,POLYGON,BM5120...............41262633GT16

CYLINDER,PRIMARY LIFT....................11266972GT17(includes item 16)

VALVE,COUNTERBALANCE,3800 PSI77014GT--

SEAL KIT,CYL,Z45 (77187&77188)77189GT--1266972


UPPER PIVOT W/BEARING-Z45/25**....1110309GT19

BUMPER, PLASTIC, 1.25 O.D.55753GT--

BEARING,1.25IDX1.5ODX1.00L............130370GT20


SCREW,HHC,1/2-13X1.5,8,ZAG1256844GT22

Ref. Primary and Extension Booms23(refer to 504.1)

COVER, UPPER PIVOT.........................1237688GT24

SCREW,HHF,3/8-16X1.5,8,ZAG824092GT25

Part No. 1273798GT Z-45/25 IC 57


503.1 Upper Pivot Components

58 Z-45/25 IC Part No. 1273798GT


504.1 Primary and Extension Booms


WIRE LOOM,1.25"NYLON,HIGHTEMP......................................103-inches

150103GT--

SWITCH,LIMIT,W/RLLR ARM NO/NC.....188356-11205GT1

CONTACTOR,LIMIT SWITCH19491GT--


SCREW,PHPM,10-32X2,ZAG1265481GT2


PIN,1.25DIAX9.38LG,THREADED.........450584GT4



ROD END,.375X3.69,ZAG......................1825019GT7

SCREW,HHC,3/8-16X1.25,8,ZAG824068GT8

WEAR PAD,5 X 1.5 X .75 W/NUTS.........734125GT9

SHIM,WEAR PAD,5X 1.5 16GA..............929080GT10

SHIM,SIDE PAD 22GA.42502GT11

WEAR PAD,PRIMARY BOOM,JIB..........154157GT12Z-45/25J

SCREW,HHC,3/8-16X.75,8,ZAG............21256109GT13


PRIMARY BOOM ASSY,JIB,Z45/25J128639GT15Z-45/25J, bearings and word decalsincluded

WEAR PAD,5 X 1.5 X .625 W/NUTS.......830138GT16

CYLINDER,EXTEND,Z45J***54569GT17Z-45/25J

SEAL KIT (39345)43018GT--for 54063

VALVE,CB.CBBC-LHN@1000***54063GT--for 54569

SEAL KIT CYL.Z45(54569)65790GT--for 54569

VALVE,COUNTERBALNCE,1500 PSI**77410GT--for 54569

WEAR PAD,EXTENSION CYLINDER.....150698GT18


SCREW,HHF,1/4-20X1.75,8,ZAG824082GT21

SNAP RING,EXTERNAL,1.25,ZAG824164GT22

WASHER,SHIM,1.270X2.130X.062,Z824151GT23

WELDMENT,EXT. BOOM,Z45 JIB128304GT24Z-45/25J

PIN,1.25DIAX6.36LG,2RING..................150546GT25

WEAR PAD,EXTENSION BOOM............150552GT26

FORMING, HOSE CLAMP RETAINER....3128995GT27

CLAMP, PRI, HOSE/CABLE, Z45/51......3128601GT28

BOLT,CARRIAGE,1/4-20X1,5,ZAG.........31256127GT29

SPACER,NYLON,2.00 X 1.33 X.310.......177376GT30


SPACER,NYLON,2.01 X 1.28 X.135.......177375GT31

SCREW,HHC,3/8-16X1.5,8,ZAG1256118GT32

Part No. 1273798GT Z-45/25 IC 59


504.1 Primary and Extension Booms

60 Z-45/25 IC Part No. 1273798GT


505.1 Cable Track



SCREW,HHC,1/4-20X2.75,8,ZAG1256803GT2



BACKING PLATE, PULLTUBE................1128862GT5

CLAMP, JIB HOSE/CABLE, Z45/51........1128310GT6

CLAMP, JIB HOSE/CABLE, Z45/51........1128311GT7


BOLT,CARRIAGE,1/4-20X.75,5,ZAG824124GT9

SCREW,BHC,1/4-20X.75,F835,ZAG1256124GT10

SPACER,HOSE CLAMP,RUBBER..........454271GT11

NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT12

TUBE, CABLETRACK ARM, Z40/45......1128309GT13Z-45/25J

COVER,CABLETRACK TRAY,Z40/45.....1128308GT14Z-45/25J

WELDMENT, CABLETRACK TRAY........1139781GT15Z-45/25J

CABLE TRACK, NP400, 23 LINK...........1139702GT16Z-45/25J

REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702

REPAIR LINK,NP400-7***111052GT--for 139702

REPAIR END BRKT SET,NP400-7***111053GT--for 139702

Part No. 1273798GT Z-45/25 IC 61


505.1 Cable Track

62 Z-45/25 IC Part No. 1273798GT


507.1 Jib Boom and Platform Leveling, Z-45/25J



PIN,1.25DIAX6.36LG,2RING..................150546GT2

WASHER,SHIM,1.270X2.130X.062,Z824151GT3

SNAP RING,EXTERNAL,1.25,ZAG824164GT4


SCREW,HHF,3/8-16X1.5,8,ZAG824092GT6

ROD END,.375X3.69,ZAG825019GT7


PIN,1.25DIAX7.88LG,1HOLE.................2T107883GT9



MACHINING, JIB BOOMWELDMENT**.........................................1

128450GT12

COVER, JIB HOSES/CABLES...............1128454PGT13

CLAMP,JIB HOSE/CABLE,Z45/51..........2128510GT14

BACKING PLATE, HOSE BLOCK, JIB....2128483GT15



BOLT,CARRIAGE,1/4-20X1,5,ZAG1256127GT19

SCREW,HHC,3/8-16X.75,8,ZAG1256109GT20


SPRING CLIP,1/4-20,.025-.15X.556912GT22

WEAR PAD,3 X 1.5 X.625 W/NUTS........181640GT23

CLAMP,TWO HOSE................................1119542GT24

BRACKET,HOSE CLAMP***...................1119536GT25

SCREW,HHF,1/4-20X.75,8,ZAG824078GT26


COMPR.LINK,MACHINED,GNDCONTR*..................................................2

61306-SGT29

BEARING,FL,1.25IDX1.5ODX1.25L.......435675GT30

CYLINDER,JIB,Z45,#4 PORTS***..........154994GT31

SEAL KIT (39345)43018GT--for 50480 and 54065

VALVE,COUNTERBALANCE,3800 PSI*50480GT--for 54994

SEAL KIT (54994)65789GT--for 54994

BEARING,FL,1.25IDX1.41ODX1.50L30222GT32

SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT33

Ref. Rotator Manifold34(refer to 704.1)

Ref. Platform Rotator...............................135(refer to 508.1)

PIN,1.25DIAX14.45LG,2HOLE...............281175GT36

CYLINDER,SLAVE,Z45***......................177363GT37


SEAL KIT (39345)43018GT--for 50480 and 54065

VALVE,COUNTERBALANCE,3500***54065GT--for 77363

SEAL KIT,MASTER & SLAVE CYL77364GT--for 77363


BEARING,FL,1.25IDX1.5ODX1.25L.......635675GT39

WELDMENT,JIB BELL CRANK,MACH....150466GT40

Part No. 1273798GT Z-45/25 IC 63


507.1 Jib Boom and Platform Leveling, Z-45/25J

64 Z-45/25 IC Part No. 1273798GT


508.1 Platform Rotation and Support, Z-45/25J



WASHER,FLAT,USS,1/4"Y6638GT2

SCREW,HHC,1/4-20 X 2.7536294GT3

SCREW,HHF,5/16-18X1.25,8,ZAG.........4824087GT4




FORMING,CABLE GUIDE......................1106163GT8Grommet not included

GROMMET,RUBBER 3 X .19 X 3.5........255067GT--order seperately

PLATE,JIB,ROTATE MANIFOLD.............1110671GT9


ROTATOR,PLAT,Z45J/Z51J233715GT11

SEAL AND BRG KIT,4.5K ROTATOR233745GT--for 233715

BEARING,FL,1.25IDX1.41ODX1.50L30222GT--for 233715

SCREW,BLEEDER,M5X0.888516GT--for 233715

SCREW,HHC,3/8-16X.75,8,ZAG............61256109GT12

WELDMENT,PLATFORM SUPPORT.....154510-SGT13for models with the Platform Overloadoption refer to 508.1

WELDMENT,PLATFORM SUPPORT61998PGT--jib models with platform overload option

SCREW,HHC,3/4-10X9.5,8,ZAG............11273205GT14

WASHER,FLAT,.75,SAE,HRD,ZAG1256863GT15

NUT,TL,3/4-10,C,ZAG.............................11257458GT16

Ref. Jib Manifold17(refer to 704.1)

Part No. 1273798GT Z-45/25 IC 65


508.1 Platform Rotation and Support, Z-45/25J

66 Z-45/25 IC Part No. 1273798GT

600 Platforms April 2018

601.1 Platform Components (to SN Z452516M-6364)


NUT, TL FLG, 3/8-16, G, ZAG824029GT1


Ref. Platform Controls4(refer to 602.1 and 603.1)


CONN PLUG 4 WAY ENDCAP DT119058GT--

SCREW, SHC, M4-0.7X8, DIN912,1257248GT--

WASHER, LOCK, M4, SS1257249GT--

KIT, FASTENER, FOOTSWITCH............11257483GT--(includes 1 each 1257248 and 1 each1257249)

FOOT SWITCH,20A IP65227564GT--

WIRE CABLE,16GA/4 CON.TPE JKT*43960-6950GT--

BOOT,PLUG 4 WAY73739GT--

SCREW,PHPM,10-24X1,ZAG1256460GT6

SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT7


SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT10

COVER, FOOT SWITCH, LARGE..........1147121GT11

STEP PLATFORM ENTRY PAINTED.....173610P-SGT12

FLOORING, 6'FT PLATFORM................173477PGT13A(sold seperately)

WELDMNT,6 FT PLATFORM..................173900GT14A(decals not included, refer to section one)

PLATE,PLATFORM DECALS***.............173574PGT16(decals not included, refer to section one)

MANUAL BOX W/DECALS***.................144743GT17AUSA/Canada/Australia

BOX,INSTRUCTION STORAGE24514GT17BEurope/Asia/South America (decalrequired; refer to Section100)

CLAMP,1.25X.5 RUBBER-CUSHION.....256424GT18

19

Ref. Platform Support--jib models (refer to 508.1)

SLIDING MIDRAIL KIT,PTD....................1102992GT20(includes fasteners)

Part No. 1273798GT Z-45/25 IC 67

600 PlatformsApril 2018

601.1 Platform Components (to SN Z452516M-6364)

68 Z-45/25 IC Part No. 1273798GT


601.2 Platform Components (from SN Z452516M-6365)


REF. PLATFORM CONTROL BOX.........11(refer to 602.1 and 603.1)


CONN PLUG 4 WAY ENDCAP DT119058GT--

KIT, FASTENER, FOOTSWITCH............11257483GT--(includes 1 each 1257248 and 1 each1257249)

FOOT SWITCH,20A IP65227564GT--

WIRE CABLE,16GA/4 CON.TPE JKT*43960-6950GT--

BOOT,PLUG 4 WAY73739GT--

SCREW,PHPM,10-24X1,ZAG.................21256460GT3

SPRINGCLIP,10-24,.025-.125X.468,ZAG.............2

73575GT4

COVER, FOOT SWITCH, LARGE..........1147121GT5

SCREW,HHF,1/4-20X.75,8,ZAG...........23824078GT6

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG..............23

56912GT7

FLOORING, 72X30 PLATFORM.............11267746GT8

WELDMENT, SIDE-ENTRY PLATFORM,6'.............................................................1

1265826GT9

SLIDING MIDRAIL ASSY-STD...............112448GT10

U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................2

1251600GT11


PLATE,DECAL,PLATFORM***................173574GT13

BOX,INSTRUCTION STORAGE.............124514GT14

REF. PLATFORM SUPPORT..................115(refer to 916.1)

LATCH, SWING GATE............................11267747GT16

BUMPER,BATTERY BOX & RAILS........243392GT17

NUT,TL FLG,1/4-20,G,ZAG...................12824027GT18

SCREW,HHF,1/4-20X.625,8,ZAG.........121256855GT19

WELDMENT, SWING GATE...................11265397GT20

HINGE, SPRING, LONG LEG................1104804GT21

BUMPER, PLASTIC, 1.25 O.D................255753GT22

BOLT,CARRIAGE,1/4-20X.75,5,ZAG......2824124GT23

NUT,SERRATED,1/4-20,8,ZAG...............21256679GT24

Part No. 1273798GT Z-45/25 IC 69


601.2 Platform Components (from SN Z452516M-6365)

70 Z-45/25 IC Part No. 1273798GT


602.1 Platform Control Box, View 1


ASSEMBLY,PBOX,Z45 GAS...................1218447GT--(complete) (includes Assy 218445 andGasket p/n 81488)(refer to section 1 fordecal)

ASSEMBLY,PLATFORM CONTROLBOX.........................................................1

218445GT--

GASKET,PLATFORM CONTROL BOX....181488GT--

BUTTON,PUSH,BLACK W/SEAL***.......166813GT1

BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact

CONTACT,N.O.***66816GT--


128200GT2

Platform Level; includes boot and hardware

SCREW T-SWITCH PH/PH 6-32X1/4128578GT--

SWITCH TOGGLE SPDT 2P MNT SHDR128584GT--

BOOT,TOGGLE SWITCH,SHORT*27246GT--


128202GT3

Platform Level; includes boot and hardware(refer to item 2 for included components)

Ref. JOYSTICK CONTROLLER,MULTI-AXIS

4

(refer to 604.1)


128200GT5

Primary Boom Ext/Ret; includes boot andhardware (refer to item 2 for includedcomponents0

PLUG,SANTOPRENE .5 BLACKDOME.....................................................5

229567GT6

LIGHT,LED IND. RED 12V NH................1824879GT7(tilt sensor)

Ref. JOYSTICK CONTROLLER,SINGLE-AXIS

8

(refer to 604.1)


128204GT9

Emergency Lowering; includes boot andhardware (refer to item 2 for includedcomponents)


128204GT10

Drive Speed; includes boot and hardware(refer to item 2 for included components)


128204GT11

Engine Start; includes boot and hardware(refer to item 2 for included components)


128203GT12A

Glow Plug (Diesel models); includes bootand hardware (refer to item 2 for includedcomponents)


BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT13

BOOT(BELLOWS),E-STOP,BLACK146478GT--

CONTACT,NC66818GT--

BASE,W/3 NC CONTACTS94506GT--

Ref. JOYSTICK CONTROLLER,MULTI-AXIS

14

(standard) (refer to 604.1)

LIGHT,LED IND. RED 12V NH................1824879GT15(drive enable)


128204GT16

Drive Enable; includes boot and hardware(refer to item 2 for included components)

SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT17




128204GT20

Engine idle (rpm) select switch; includesboot and hardware (refer to item 2 forincluded components)

PLUG,SANTOPRENE .5 BLACK DOME229567GT21Diesel models

ALARM,WARBLE TONE 5-30 VDC***.....145383GT22Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326GT--

BRACKET,POWER TO PLAT, DOM........181096GT23

CONN. SQZ, 1/2 NPT .38-50, SM..........27056GT24

LOCKNUT,ELEC,1/2"6935GT--

SCREW,PHPM-ST,8-32X.50,TYPE F,ZAG1257296GT25

WASHER,FLAT,#8,SAE,ZAG1257390GT--

NUT, TL FLG, 3/8-16, G, ZAG824029GT27

T-BOX, 2.75 X 4.5 X 2.0**.......................110775GT28

COVER,GFCI,HORIZONTAL,WEATHER74006GT29

OUTLET,110V GFCI***13585GT--USA/Canada

RECEPTACLE, 120VAC, 20A, GFCI80543GT--USA/Canada

BRACKET,POWER TO PLAT, UK...........181570GT30

SVC KIT,UKRECEPT.REPLACEMENT......................1

T112563GT31

Europe

SCREW,FHPM,6-32X.75,ZAG................21253489GT--

SCREW,PHPM-ST,8-32X.50,TYPEF,ZAG......................................................4

1257296GT--

PLATE,UK POWER TO PLATFORM33629GT--

KIT,GASKET,UK POWER TO PLAT.33724GT--

GASKET,COVER,GFCI,WEATHERPROOF74052GT--

Part No. 1273798GT Z-45/25 IC 71




BRACKET,POWER TO PLAT, DOM.81096GT32

COVER,BLANK.......................................110777GT33

GASKET, UK POWER TO PLAT81458GT--


PLATFORM CONTROL BOX,Z45...........1216787GT35

SCREW PH M5-0.8X20 DIN 7500CE139338GT36

NUT HEX M5-0.8 CLASS 8 ZINC104030GT37

SCREW,HHC,1/4-20 X .756090GT38


NUTSERT,1/4-20,STEEL CAD PLTD......423404GT40

LID,PLATFORM CONTROL BOX............1139974GT41

SCREW,PHILLIPS,PHM,6-32 X .5..........249820GT42

SWITCH TOGGLE ASSY DPDT 3P MOM128202GT43Jib boom up/down switch (if equipped)

SCREW T-SWITCH PH/PH 6-32X1/4128578GT--

SWITCH TOGGLE SPDT 2P MNT SHDR128584GT--

BOOT,TOGGLE SWITCH,SHORT*27246GT--

72 Z-45/25 IC Part No. 1273798GT


602.1 Platform Control Box, View 1(continued)

This Page Intentionally Left Blank

Part No. 1273798GT Z-45/25 IC 73


602.1 Platform Control Box, View 1(continued)

74 Z-45/25 IC Part No. 1273798GT




SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT1


SCREW,PHILLIPS,PHM,10-32 X .3849818GT3

NUT,LP NYLOCK,10-3214392GT4

RELAY,SPDT,12V(AUTO) PLUG IN**.....234052GT5

TERMINAL STRIP..................................156663GT6

ASSY,RELAY SOCKET, AUTO...............234053GT7

RIVET,STL,STL,P,.125 X .25..................26272GT8


BRACKET,PBOX WIRE SUPPORT........1119644GT10

SCREW,PHILLIPS,PHM,10-32 X .549819GT11

ASSY PCB ALC500 Z45/51-2012...........1218530GT12

STANDOFF,6-32 X 3/8L X 1/4 HEX......1081550GT13

SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT14

PLUG,NYLON .313 BLACK DOMED......230996GT15

PLUG, NYLON .250 BLACK DOMED.....242781GT16

Part No. 1273798GT Z-45/25 IC 75



76 Z-45/25 IC Part No. 1273798GT


604.1 Joysticks


JOYSTICK,2 AXIS,DEUTSCH101174GT--OEM joystick (calibration required afterreplacement)

JOYSTICK,DUAL AXIS W/KNOB101174HGT--aftermarket joystick (calibration requiredafter replacement)

JOYSTICK,1 AXIS,DEUTSCH101175GT--OEM joystick (calibration required afterreplacement)

JOYSTICK,SINGLE AXIS W/KNOB101175HGT--aftermarket joystick (calibration requiredafter replacement)

JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--OEM joystick (calibration required afterreplacement)

JOYSTICK,SINGLE AXIS W/STEER101005HGT--aftermarket joystick (calibration requiredafter replacement)

TERM,AMP MTE,SOC,22-26 GA BULK83098GT--

HARN JOYSTICK ADAPTOR JS100119613GT--6-pin to 7-pin adapter (for 101174, 101175,101005)

KIT, ISOLATION, 3 JOYSTICK1269501GTZ

KNOB,JOYSTICK, 62390/62391............162392GT1

SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT2

BOOT,JOYSTICK....................................1139598GT3

SPRING,JOYSTK CENTR,62390/91......14no longer available from supplier

COLLAR,JOYSTICK,CENTER...............1119915GT5

SEAL, CONNECTOR (DTJOYSTICKS)...........................................1

128000GT6

SLEEVE,CONNECTOR,DTJOYSTICKS............................................1

128001GT7

KNOB,ROCKER JOYSTICK 75565........175449GT8

SUPPORT,SENSOR,JOYSTICK.............175448GT9

SWITCH SHIELD,ROCKJOYSTK75565........................................1

75447GT10

SPRING,SWITCH CENTERING,75565...175446GT11

ROCKER ASSY.,MAGNETIC 75565.......175445GT12

ROCKER,RETAINER, 75565..................175444GT13

BOOT, ROCKER JOYSTICK 75565........175443GT14

Part No. 1273798GT Z-45/25 IC 77


604.1 Joysticks

78 Z-45/25 IC Part No. 1273798GT

700 Manifolds and Pumps April 2018

702.1 4WD Traction Manifold


MANIFOLD, TRACTION, 4WD236278GT--Complete

VALVE,FLOW DIVIDER/COMBINER......152726GT1AA, Controls flow to flow divider/combinervalves 2 and 4

SEAL KIT, VALVE84135GT--for 52726

VALVE, FLOW DIVIDER COMBINER.....162252GT2AB, Controls flow to non-steer end drivemotors in forward


ORIFICE, PLUG, 1.2MM (.047IN)...........1219425GT3AC, Drive circuit

VALVE, FLOW DIVIDER COMBINER.....162252GT4AD, Controls flow to steer end drive motorsin forward and reverse


PLUG,ORIFICE,1.00MM(.039IN)............177186GT5AE, Drive circuit

VALVE,CHECK,5 PSI..............................127836GT6AF, Non-steer end drive motor circuit

SEAL KIT, VALVE, #10110194GT--for 27836

VALVE, SOLENOID, 2 POS 3 WAY.........1161534GT7AG, Braking

RELIEF VALVE, 250 PSI.........................1218121GT8AH, Charge pressure circuit


VALVE, SOLENOID, 2 POS 3 WAY.........1161534GT9AI, 2-speed motor shift

COIL,SOLENOID VALVE,20W122148GT--for 218125

NUT KIT W/COIL ORINGS237235GT--for 218125

SEAL KIT,VALVE237236GT--for 218125

CHECK VALVE,BALL TYPE,NORMAL....1231037GT10AJ, Steer end drive motor circuit


CHECK VALVE,BALL TYPE,NORMAL....1231037GT11AK, Steer end drive motor circuit


CHECK VALVE,BALL TYPE,NORMAL....1231037GT12AL, Non-steer end drive motor circuit



CHECK VALVE,BALL TYPE,NORMAL....1231037GT13AM, Non-steer end drive motor circuit


VALVE,CHECK***...................................127807GT14AN, 2 speed motor shift circuit


PLUG-ORIFICE 0.031 INCH...................177162GT15AO, Brake circuit

VALVE,CHECK,5 PSI..............................127836GT16AP, Steer end drive motor circuit


SHUTTLE VALVE, HOT OIL....................1218127GT17AQ, Charge pressure circuit that directshot oil out of low pressure side of drivepump and allows low pressure flow pathfor brake release and 2-speed motor shift

SEAL KIT, VALVE 8412984137GT--for 218127

PLUG,ORIFICE,1.00MM(.039IN)............177186GT18AR, Drive circuit

Part No. 1273798GT Z-45/25 IC 79

700 Manifolds and PumpsApril 2018

702.1 4WD Traction Manifold

80 Z-45/25 IC Part No. 1273798GT


703.1 Function Manifold


MANIFOLD,FUNCTION,IC219436GT--Complete

VALVE,SOLENOID 3 POS.4 WAY***39346GT1BM, Platform level up/down (valve with nutand spacer only)

SEAL KIT, VALVE44229GT--

COIL,10V DC,DEUTCH W/DIODE***89863GT--(coil sold seperately)

VALVE,SOLENOID 3 POS.4 WAY***39346GT2CG, Platform rotate left/right and jib boomup/down (valve with nut and spacer only)



VALVE,FLOW REGULATOR, 2.0 GPM*62346GT3BZ, Primary boom extension circuit


VALVE,SOLENOID,2POS 3 WAY***62815GT4CA, Primary boom extend (valve with nutand spacer only)



VALVE,PROP,3 POS,4-WAY***94614GT5BY, Primary boom up/down (valve with nutand spacer only)



VALVE,DIFF SENSING,160 PSI94616GT6BG, Meters flow to functions


VALVE,PROPORTIONAL 3 POS 4 WY*107816GT7BP, Turntable rotate left/right (valve withnut and spacer only)



VALVE,PROP,3 POS,4-WAY***94614GT8BU, Secondary boom up/down (valve withnut and spacer only)



VALVE,SOLENOID,3POS 4WAY44168GT9BF, Steer left/right (valve with nut andspacer only)




VALVE,RELIEF,2100 PSI***101277GT10BV, Secondary boom down


CONN,520120-4-6***48912GT11

ORIFICE DISC,.046",GREEN47092GT12CF, Secondary boom down circuit (locatedunder fitting)

NIPPLE,DIAGNOSTIC,#448997GT13Testing

DIAGNOSTIC FEMALE Q-DSCNT20224GT--

VALVE-CHECK, #4 SAE, 5 PSI*52907GT14BT, Differential sensing circuit,secondaryboom down

SEAL KIT,52907,SIZE 4, 2 WAY62341GT--

VALVE,CHECK,5 PSI**44178GT15BW, Secondary boom circuit


VALVE-CHECK, #4 SAE, 5 PSI*52907GT16BS, Differential sensing circuit, secondaryboom up


VALVE,FLOW REG., 2.0 GPM,GS6852369GT17BB, Steer circuit


VALVE-RELIEF,3200 PSI52906GT18BA, System relief


VALVE,SHUTTLE826779GT19BO, Turntable rotate circuit

VALVE-CHECK, #4 SAE, 5 PSI*52907GT20BQ, Differential sensing circuit, turntablerotate


VALVE-CHECK, #4 SAE, 5 PSI*52907GT21CB, Differential sensing circuit,primaryboom retract


VALVE-CHECK, #4 SAE, 5 PSI*52907GT22BC, Differential sensing circuit, platformrotate left / jib boom up


VALVE-CHECK, #4 SAE, 5 PSI*52907GT23BD, Differential sensing circuit,platformrotate right / jib boom down


VALVE,FLOW CONTROL, 0.1GPM*62324GT24BX, Differential sensing circuit,primaryboom up/down


VALVE,CB.CBBC-LHN@1000***54063GT25CD, Primary boom down circuit

Part No. 1273798GT Z-45/25 IC 81


703.1 Function Manifold


SEAL KIT (39345)43018GT--

VALVE, COMPENSATOR, 80 PSI110180GT26BR, Turntable rotate circuit


VALVE,SHUTTLE44216GT27CE, Differential sensing circuit,primaryboom up/down

SEAL KIT-FOR PN.44216 & 82677944235GT--

VALVE,FLOW CONTROL,.4 GPM94618GT28BE, Platform rotate / jib boom circuitprimary boom up/down


VALVE,NEEDLE,FINE ADJUSTMENT**101055GT29BN, Platform level circuit (to SN 7660)


VALVE RELIEF,2500PSI(88513)**101114GT30ABH, Platform level circuit


VALVE,RELIEF,3000PSI,GS68PUMP152374GT30BBH, Platform level circuit (from SN 7661)


VALVE-CHECK, #4 SAE, 5 PSI*52907GT31BK, Differential sensing circuit,platformlevel up


VALVE-CHECK, #4 SAE, 5 PSI*52907GT32BL, Differential sensing circuit,platform leveldown


VALVE,SOLENOID,2POS 3 WAY***62815GT33CC, Primary boom retract (valve with nutand spacer only)



VALVE,SHUTTLE44216GT34BI, Platform level circuit

SEAL KIT-FOR PN.44216 & 82677944235GT--

VALVE,CHECK,DUAL PILOT,135 PSI101958GT35BJ, Platform level circuit


82 Z-45/25 IC Part No. 1273798GT


703.1 Function Manifold(continued)

This Page Intentionally Left Blank

Part No. 1273798GT Z-45/25 IC 83


703.1 Function Manifold(continued)

84 Z-45/25 IC Part No. 1273798GT


704.1 Jib and Platform Rotate Manifolds


VALVE-SOLENOID,2POS 3WAY,JIB**89862GT1AG, Platform rotate left/right and jib boomup/down, for 88786, does not include thecoil or nut, 104759 or 44174

COIL,12VDC #8 DTSCH IP69 ECOIL104759GT--

NUT-COIL SHORT44174GT--

SEAL KIT,SOLENOID VALVE, SV0789864GT--

VALVE,SOLENOID, 2POS/3WAY***52897GT1BG, Platform rotate left/right and jib boomup/down, for 1256670, does not includethe coil or nut, 104759 or 44174




MANIFOLD,JIB SELECT W/QD PLUG1256670GT2includes item 1, replaced 88786




VALVE,SOLENOID, 2POS/3WAY***52897GT--

VALVE - COUNTERBALANCE**............162506GT3E and F, Platform rotate circuit

SEAL KIT (39345)43018GT--for 62506

MANIFOLD,ROTATOR,CB***..................173807GT4includes item 3

SEAL KIT (39345)43018GT--

O-RING, ROTATOR MANIFOLD62507GT--for 62507

VALVE - COUNTERBALANCE**62506GT5

BRACKET,BOX46018PGT--

Part No. 1273798GT Z-45/25 IC 85


704.1 Jib and Platform Rotate Manifolds

86 Z-45/25 IC Part No. 1273798GT


705.1 Pumps


BRACKET,PUMP MOUNTING................1216342GT1


SCREW,HHC,1/4-20X1.75,8,ZAG824063GT3



SCREW,PHPM SEMS ET,10-24X.75,Z...21251567GT6

WASHER,FLAT,#10,USS,ZAG................21253185GT7

SCREW,SHC,3/8-16X1,A574,ZAG.........21256350GT8


PUMP,PIGGBACK,11CC,11TOOTH***...............................................1

81013GT10

SEAL KIT,11 TOOTH PUMP***81669GT--for 81013

O-RING,2-042 N674-70***......................143683GT11

SCREW,HHF,1/2-13X1.25,8,ZAG...........21255469GT12

PUMP,PISTON,49CC***..........................177788GT13

KIT,CHARGE PUMP101294GT--

CONTROLLER W/O COILS (77788)106835GT--

O-RING,STEM,EATON106836GT--

NUT,STEM,EATON***106837GT--

SPACER,EATON PUMP SHAFT SEAL**107813GT--check pump date code, for pumps after031505

SEAL,SHAFT,EATON PUMP***107814GT--

SNAP RING,PUMP SHAFT SEAL***107815GT--

KIT,PUMP SHAFT SEAL W/INST***107842GT--includes PNs 107812, 107813, 107814,107815

KIT,CHARGE PUMP HOUSING128423GT--

O-RING,2-042 N674-70***43683GT--

SEAL KIT,PUMP SHAFT (EATON)***58431GT--check pump date code, if after 031505,must also order 107813 qty 1

HOSE ASM-JCAF310-06-4182431GT--

COIL,DUAL,12V DEUT,49CC PUMP**88957GT--includes two coils

WASHER,FLAT,3/8,SAE,HRD,ZAG........2826793GT14

Part No. 1273798GT Z-45/25 IC 87


705.1 Pumps

88 Z-45/25 IC Part No. 1273798GT

800 Hydraulic Hoses and Fittings April 2018

801.1 Function Manifold, View 1


SLEEVE,NYLON,1.42 ID48767-2000GT--

SLEEVE,NYLON,.86 ID48773-2000GT--

SLEEVE,NYLON,.86 ID48773-2800GT--

HOSE ASSY,1/4,90 FEM,STR FEM.......249118-2508GT1(Components: 48800, 48811, 48751 @ 23inches)

HOSE ASSEMBLY,1/4"...........................249120-13081GT2(Components: 48800, 48810, 48751 @ 129inches)

HOSE ASSY,1/4,STR FEM,STR FEM.....249119-4878GT3(Components: 48800, 48800, 48751 @ 47inches)

HOSE ASSY,1/2,45 FEM,STR FEM**.....249141-2463GT4(Components: 48822, 48826, 48756 @ 22inches)

HOSE ASSY 1/4,STRFEM,PIPETHRE ....................................1

88635-3724GT5

(Components: 54954, 48805, 48751 @ 35inches)


HOSE ASSY, 3/8",31.21.........................1217956GT7(Components: 70640, 217953, 75631 @27.5 inches)


ASSEMBLY, HOSE, 1",PUMP1262340GT9(Components: 88938, 88938,88941, 88940@ 45.25 inches)

ASSEMBLY, HOSE, 1",PUMP1262340GT10(Components: 88938, 88938,88941, 88940@ 45.25 inches)





ELBOW,90D,520220-4-6***....................248911GT15

TEE,RUN,520428-6................................248918GT16

CONN,520120-8***.................................348933GT17

TEE,RUN,520428-4................................248906GT18

ELBOW,90D,520220-4-4.........................248904GT19

FITTING,ELBOW,90D,520220-8***.........448932GT20


CONNECTOR,BULKHEAD,FEMALE-4...148885GT21

ZERK,GREASE,5/16-24,STRAIT...........194643GT22

CONN,520120-8-16................................148949GT23

CONN,520120-8-10................................148946GT24

CONN,520120-4-6***..............................148912GT25

FITTING,CONN,520120-6......................148916GT26

VALVE,CHK,#8PORT-#8MALEORFS.....148999GT27

ELBOW,45D,520320-12-16.....................248978GT28

KIT,STRAINER REPLACEMENT............2147419GT29

VALVE,BALL,16 MSAE-16 FSAE***.......248996GT30

CONN,520120-16...................................348984GT31

CONN,520120-12-16..............................148977GT32

ELBOW,90D,520220-16..........................148983GT33

FITTING,CONN,520120-12***................148960GT34

CONN,520120-4***.................................548905GT35

ELBOW,90D,520220-8-12.......................148947GT36

CONN,520120-8-12................................148948GT37

Part No. 1273798GT Z-45/25 IC 89

800 Hydraulic Hoses and FittingsApril 2018


90 Z-45/25 IC Part No. 1273798GT











HOSE ASSY 1/4, STR FEM,STR FEM....249120-35381GT6(Components: 48800, 48810, 48751 @ 352inches)


CONN,520120-4***...............................1548905GT8

CONN,LONG,520122-6..........................248917GT9

FITTING,TEE,BRANCH,520429-4***.....248890GT10

CONN,520120-4-6***..............................148912GT11

Part No. 1273798GT Z-45/25 IC 91



92 Z-45/25 IC Part No. 1273798GT


804.1 Drive and Steer, 4WD


HOSE ASSY,1/4,90 FEM,STR FEM**.....349117-2591GT1(components: 48800, 48802, 48751 @ 24inches)

HOSE ASSY,1/4,90 FEM,STR FEM.......249117-2191GT2(components: 48800, 48802, 48751 @ 20inches)

HOSE ASSY,1/4,STR FEM,STR FEM.....249119-5578GT3(components: 48800, 48800, 48751 @ 54inches)





HOSE ASSY,1/2,STR FEM,STR BLKH...477311-7156GT8(components: 77307, 48822, 48756 @ 68.5inches)


HOSE ASSY,3/8,83.28"..........................1218045GT10(components: 77949, 217953, 75631 @ 81inches)

HOSE ASSY, 3/8" STR M,90 FM***........189554-2913GT11(components: 48816, 49551, 48753 @ 26inches)





HOSE ASSY,1/2,58.28"..........................1218044GT16(components: 87034, 48808, 39888 @ 56inches)





TEE,BULKHEAD,RUN,520958-4............248909GT20

CONN,520120-4-6***..............................448912GT21

ELBOW,90D,520220-4-6***....................448911GT22

FITTING,CONN,520120-6-8***...............248930GT23

CONN,520120-4***.................................548905GT24

CONN,520120-8-12................................448948GT25

TEE,BULKHEAD,04MFS-04MFS-04MFS.2219993GT26

NUT,BULKHEAD,520118-4.....................675574GT27

TEE,BULKHEAD,RUN,520120-6............1227614GT28

ELBOW,45D,520320-8............................548937GT29

FITTING,ELBOW,45D,520320-4-6**.......249418GT30

CONN,520120-4-8..................................148914GT31

CONN,520120-8***.................................648933GT32

TEE,BRANCH,520429-8.........................248936GT33

ELBOW,90D,520220-4-4.........................148904GT34

ELBOW,90D,520220-8-12.......................448947GT35

FITTING,TEE,RUN,SWIVEL520432-4.....248908GT36

FITTING,ELBOW,90D,520220-8***.........148932GT37

Part No. 1273798GT Z-45/25 IC 93


804.1 Drive and Steer, 4WD

94 Z-45/25 IC Part No. 1273798GT


806.1 Boom Components, Z-45/25J


SLEEVE,NYLON, 2" ID...........................128678-2250GT--for item 4

SLEEVE,NYLON,1.42 ID........................148767-700GT--for item 6 and 7

HOSE ASSY, 1/4", 22.00........................1139099GT1(components: 48800, 48800, 48751 @ 21.5inches)

HOSE ASSY, 1/4", 21.24".......................1232575GT2(components: 48800, 48800, 48751 @ 20inches)


HOSE ASSY 1/4,STR FEM,STR MALE..249121-2088GT4(components: 42768, 48800, 48751 @ 19inches)

HOSE ASSY 1/4,STR FEM,STR MALE..249121-27788GT5(components: 42768, 48800, 48751 @ 276inches)



ELBOW,45D,520320-4............................248907GT8

CONN,520120-4***.................................848905GT9

ELBOW,90D,520220-4-4.........................248904GT10

FITTING,TEE,BRANCH,520429-4***.....248890GT11

REF: Hydraulic Hose Assembly..............212refer to 802.1



Part No. 1273798GT Z-45/25 IC 95


806.1 Boom Components, Z-45/25J

96 Z-45/25 IC Part No. 1273798GT

900 Accessories April 2018

901.1 Flashing Alarm Package


SCREW,PHILLIPS,PHM,10-32 X1.25.....349817GT1

NUT,NYLOCK,10-32...............................36178GT2

WASHER,FLAT,MS,#10,Y.......................36146GT3

STROBE,FIREBOLT,12-80VDC,AMB**...156704GT4

FLASHTUBE,U SHAPED,360DEG,BULB122019GT--

FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--

LENS,AMBER,STROBE,FIREBOLT72282GT--

Part No. 1273798GT Z-45/25 IC 97

900 AccessoriesApril 2018

901.1 Flashing Alarm Package

98 Z-45/25 IC Part No. 1273798GT


902.1 Platform Options


HARN,DRIVE LIGHTS,Z45/Z51219684GTA


TOOL TRAY............................................19599-SGT2

TOOL TRAY BRACKET (GRAY) **7746PGT--

PINCH GUARD RAIL,6' PLATFORM......11259704GT3Aincludes 55753 bumpers

AUX TOP RAIL,6FT,PTD.........................1111485PGT3Bmodels with swing gate

CONTROL BOX COVER,LID,PTD..........1102785PGT4

SCREW,HHC,1/4-20 X .756090GT5



FORMING,LATCH,CTRL BOX LIDPTD.........................................................2

102786PGT8

COVER,CONTROL BOX LEFTSIDE***...................................................1

88607PGT9

SUPPORT, RAILING.............................20122073GT10


TOEBOARD, TRI ENTRY 6', EURO........2139438GT12

TOEBOARD,ENTRY EUROPEANPNTD**...................................................1

94745PGT13


SCREW,HHC,1/4-20 X 16888GT15

COVER,CONTROL BOX RIGHTSIDE**.....................................................1

88606PGT16

SCREW,HHC,1/4-20 X 1.56145GT17

WASHER, LOCK, .256356GT18


BRACKET,WORK LIGHT MOUNT5/16"........................................................2

35956GT20

WORKLIGHT, 12V, DEUTSCHRECEPT.................................................2

71498GT21

SCREW,HHC,5/16-18 X .75....................210107GT--

HARN,CABLE,WORK LIGHTS,Z45160554GT--

HARNESS,RELAY,LIGHT PKG,Z45/51219685GT--

GROMMET,RUBBER .5 X .014 X .7553517GT--

HARNESS,12V WORK LIGHTST114627GT--

LATCH,SLIDE, FLUSH MOUNTSTYLE.....................................................2

30468GT22

HINGE,PLAT CONTROL BOX COVER...1111526GT23

RIVET,ALUM,ALUM,3/16BUTTONHEAD54486GT24


TUBE, SWING GATE GUARD................11277966GT26

GUARD, SWING GATE...........................11277952GT27

SCREW,HHF,5/16-18X1,8,ZAG..............5824086GT28



NUT,TL FLG,5/16-18,G,ZAG...................5824028GT30

SCREW,HHF,1/4-20X.75,8,ZAG824078GT31

Part No. 1273798GT Z-45/25 IC 99


902.1 Platform Options

100 Z-45/25 IC Part No. 1273798GT


903.1 Air Line to Platform


DECAL,LABEL,AIRLINE 110 PSI--refer to 101.1

CABLE TIE,DFT MOUNT,BLK,6.5".........4110149GT--

NUT, TL FLG, 3/8-16, G, ZAG824029GT1


1251600GT2

BRACKET,AIR HOSE TO PLAT***..........170642GT3

HOSE ASSY,3/8 STR FEM STR FEM*....170644-75792GT4

CLAMP,0.63,#10 X 1/4,RUB CUSH16073GT--


CLAMP,RUB CUSH,0.75,#12 X 3/8*.......645454GT6

WASHER,FLAT,.75,SAE,HRD,ZAG........21256863GT7

FEMALE BULKHEAD CONNECTOR-8...249212GT8

CLAMP,1.88,#30 X 3/8,RUB CUSH........266031GT9Jib models only

NUT,TL FLG,1/4-20,G,ZAG824027GT10Jib models only

MPT,CPLR,1/4"SER,3/8"X18..................149215GT11

SCREW,HHF,1/4-20X1.25,8,ZAG824080GT12Jib models only

HOSE GUIDE, JIB..................................1128482GT13Jib models only

MALE PIPE THD,1/4" SER,3/8"X18........149214GT14

Part No. 1273798GT Z-45/25 IC 101


903.1 Air Line to Platform

102 Z-45/25 IC Part No. 1273798GT


904.1 Half Mesh and Swing Gate (To SN Z452516M-6364)


NUT, TL FLG, 3/8-16, G, ZAG.................2824029GT1

MESH,HALF,RH,6'PLATFORM...............1120471GT2

MESH,HALF,LH,6'PLATFORM...............1120470GT3

HALF MESH, SWING GATE...................1120474GT4

DECAL PLATE, HALF MESH.................1120469GT5

CLAMP,1.25X.5 RUBBER-CUSHION....1656424GT6

SCREW,HHF,1/4-20X.75,8,ZAG...........28824078GT7

SCREW, HHF, 3/8-16 X 1.25, 8, ZAG.....2824091GT8

NUT,TL FLG,1/4-20,G,ZAG...................28824027GT9

Part No. 1273798GT Z-45/25 IC 103


904.1 Half Mesh and Swing Gate (To SN Z452516M-6364)

104 Z-45/25 IC Part No. 1273798GT


904.2 Half Mesh and Swing Gate (From SN Z452516M-6365)


SCREW,HHC,5/16-18X1,8,ZAG...........201264101GT1

NUT,TL FLG,5/16-18,G,ZAG.................29824028GT2

WASHER,FLAT,5/16,USS,ZAG.............21825358GT3

PANEL, HALF MESH..............................11270313GT4

CLAMP,1.25X.5 RUBBER-CUSHION....2056424GT5


Ref. Platform Assembly7(refer to 601.2)




RIVET, STL, STL, DOME, 1/4 X .375,ZAG.........................................................8

824207GT11

WELDMENT,SWING GATE PANEL........11285700GT12

WELDMENT, SWING GATE...................11265397GT13

LATCH, SWING GATE............................11267747GT14

NUT,TL FLG,1/4-20,G,ZAG...................12824027GT15

SCREW,HHF,1/4-20X.625,8,ZAG.........121256855GT16


HINGE, SPRING, LONG LEG................2104804GT18

DECAL PLATE,MESH.............................173901GT19

Part No. 1273798GT Z-45/25 IC 105


904.2 Half Mesh and Swing Gate (From SN Z452516M-6365)

106 Z-45/25 IC Part No. 1273798GT


905.1 Hydraulic Generator


COVER,GENERATOR............................1160358GT1

FORMING,GENERATOR MOUNT..........1231570GT2

SCREW,HHC,5/16-18X1.375,8,ZAG......3824066GT3


NUT,TL FLG,5/16-18,G,ZAG...................3824028GT5

CABLE TIE,DFT MOUNT,BLK,6.5".........6110149GT6

GENERATOR, 2kW, 120V/60Hz.............1147265GT7A120V/60HZ

CONN,RECEP 4 WAY ENDCAP DT119067GT--for 147265

12VDC PROPORTIONAL VALVE, PV701259443GT--for 147265

CONTROLLER BOX, 120/240V, 60H147228GT--for 147265

MANIFOLD ASSEMBLY, GEN147229GT--for 147265

SEAL KIT, HYD MOTOR, GEN147231GT--for 147265

12VDC PROPORTIONAL VALVE147232GT--for 147265

CAPACITOR 16 F, GEN147240GT--for 147265

COVER, END, GEN, 120V147241GT--for 147265

SCREW, GEN ROTOR147242GT--for 147265

204 HYD MOTOR, GEN147274GT--for 147265

VALVE, RELIEF, GEN, 2.2kW147275GT--for 147265

GENERATOR, 120VAC 60Hz 2200W147277GT--for 147265

BREAKER, 20AMP CIRCUIT, GEN147280GT--for 147265

LOCK,RECEP 4 WAY,14-18GA60443GT--for 147265

TERM,NI PIN,16-18 BULK64260GT--for 147265

GENERATOR, 2kW, 240V/50Hz.............1147266GT7B240V/50HZ

CONN,RECEP 4 WAY ENDCAP DT119067GT--for 147266

MANIFOLD ASSEMBLY, GEN 2.2KW1255646GT--for 147266

12VDC PROPORTIONAL VALVE, PV701259443GT--for 147266

SEAL KIT, HYD MOTOR, GEN147231GT--for 147266

12VDC PROPORTIONAL VALVE147232GT--for 147266


CAPACITOR 16 F, GEN147240GT--for 147266

SCREW, GEN ROTOR147242GT--for 147266

COVER, END, GENERATOR, 240V147262GT--for 147266

204 HYD MOTOR, GEN147274GT--for 147266

VALVE, RELIEF, GEN, 2.2kW147275GT--for 147266

GENERATOR, 240VAC 50Hz 2200W147278GT--for 147266

CONTROLLER BOX, 120/240V, 50H147279GT--for 147266

BREAKER, 10AMP CIRCUIT, GEN147281GT--for 147266

LOCK,RECEP 4 WAY,14-18GA60443GT--for 147266

TERM,NI PIN,16-18 BULK64260GT--for 147266

GENERATOR, 2kW, 120V/50Hz.............1147264GT7C

CONN,520120-8***.................................148933GT8

ELBOW,90D,520220-8-12.......................248947GT9

CONN,LONG,520122-4..........................149861GT10

CONN,RECEP 120AC/15ADOMESTIC.............................................1

119404GT11

SCREW,HHC,1/4-20X4,8,ZAG...............2824065GT12

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2

56912GT13

PLATE,CLAMP,HYD HOSE....................2160356GT14

CLAMP,PLASTIC,HYD HOSE.................2160355GT15

TEE,RUN,520428-8................................148935GT16

SCREW,HHF,1/4-20X1,8,ZAG................8824079GT17

NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT18

Part No. 1273798GT Z-45/25 IC 107


905.1 Hydraulic Generator

108 Z-45/25 IC Part No. 1273798GT


906.1 Hydraulic Hoses and Fittings - Generator Option


HOSE ASSY, 1/2, 45 FEM,STR FEM.....161143-8863GT1(components: 48822, 48826, 56777 @ 86inches)

HOSE ASSY,1/2"....................................181812-6617GT2(components: 48822, 48822, 56777 @ 66inches)


HOSE ASSY,1/4,STR FEM,STR FEM.....1160357GT4(components: 48800, 48859, 48751 @13.5)

Part No. 1273798GT Z-45/25 IC 109


906.1 Hydraulic Hoses and Fittings - Generator Option

110 Z-45/25 IC Part No. 1273798GT


916.1 Platform Overload Option


MODULE,LOAD SENSE 2007128045GT--


WELDMENT,PLATFORM SUPPORT.....161998GT8Z4525J; jib models with platform overloadoption

SCREW,HHF,1/4-20X1,8,ZAG824079GT9Z4525J

ROD END, .25 X 2.75, ZAG825020GT10Z4525J

PIN,0.75DIAX5.75LG,CHAMFER61726GT11Z4525J

BEARING,GARLOCK,12FDU12.............825685GT12


NUT,TL,3/8-16,C,ZAG824025GT15

RETAINER,SPRING,1.21 X .375............161975GT16

SPRING,COMP,1" OD,232 LB/IN............161974GT17

LOAD SUPPORT WITH BEARINGS......2101512GT18includes item 12


MOUNT,SWITCH....................................161972GT21

BUMPER,RUBBER***.............................134619GT22


SCREW,HHC,3/8-16X3.25,8,ZAG824070GT24

WELDMENT,ROTATOR MOUNT............161987GT25

WASHER,SHIM .0151 THK......as-needed110789GT27


Part No. 1273798GT Z-45/25 IC 111


916.1 Platform Overload Option

112 Z-45/25 IC Part No. 1273798GT


917.1 Cold Weather Package


ASSY HEATER, MODEL 18, 120V.........1216615GT1A120V

ASSY HEATER, MODEL 18, 240V216616GT1B240V

NUT,TL FLG,1/2-13,G,ZAG.....................21251997GT2

SCREW,HHF,1/2-13X1.75,ZAG..............2826171GT3

ASSY, BATTERY HEATER, 120V...........1216617GT4A120V

ASSY, BATTERY HEATER, 240V216618GT4B240V

REF: DECAL,POWER TO PLATFORM5(section 100)

FORMING,MOUNTING BRACKET.........1219241GT6

ASSY,120V HEATER, HYD TANK...........1216612GT7A120V

ASSY,240V HEATER, HYD TANK216611GT7B240V

HARNESS,BATTERY HEATER 120V.....1161029GT8A120V

HARNESS,BATTERY HEATER 240V161031GT8B240V

HARNESS,ENG/HYD HEATER 120V.....1161028GT9A120V

HARNESS,ENG/HYD HEATER 240V161030GT9B240V

BUSHING,STRAIN RELIEF,.875/.40......1128118GT10A120V

BUSHING,STRAIN RELIEF,.875/.30139318GT10B240V

COLD WEATHER 120V J BOX ASSY.....1214249GT11A120V

COLD WEATHER 240V J BOX ASSY237711GT11B240V

HARNESS, 120V POWER CORD, 12"....1216645GT12A120V

HARNESS, 240V POWER CORD, 12"216646GT12B240V

ASSY,COLD WEATHER GROUND.........1161456GT13

Part No. 1273798GT Z-45/25 IC 113


917.1 Cold Weather Package

114 Z-45/25 IC Part No. 1273798GT


918.1 Oil Cooler


HARNESS,RELAY,OIL COOLER............1220234GT--

FITTING,ELBOW,90D,520220-12...........248959GT1

HOSE ASSY,3/4,90 FEM,STR FEM.......149150-7630GT2A

HOSE ASSY,3/4,STR FEM,STR FEM.....149151-6348GT2B

OIL COOLER W/FAN, 12VDC................171259GT3

SCREW,HHC,1/4-20 X 1.........................46888GT4

WASHER,FLAT,USS,1/4"Y.....................46638GT5

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT6

Part No. 1273798GT Z-45/25 IC 115


918.1 Oil Cooler

116 Z-45/25 IC Part No. 1273798GT


920.1 Operators Protection Alarm (to April 2017)


KIT, OPA WELDER BRACKET................11271945GT--

ASSEMBLY, OPA PROTECTIONCAGE......................................................1

1275537GTB

BASE ENCLOSURE,RED,OPA..............11255018GT1

SOUNDER,MIDI,OPA.............................11255021GT2

SOUNDER LENS, OPA, BLUE...............11255037GT3A(standard lens fitted to OPA)

SOUNDER LENS, OPA, RED.................11270116GT3B

SOUNDER LENS, OPA, AMBER............11270117GT3C

SOUNDER LENS, OPA, CLEAR............11270118GT3D

HARN,PIGTAIL,TAPESWITCH,OPA.......11255033GT4

STAND OFF,CONTROL UNIT.................41255028GT5

BRACKET,CONTROL UNIT....................11255024GT6

SPACER,HEAT SINK..............................11255025GT7

ASSY,MODULE,CONTROL UNIT,OPA....11255023GT8

MODULE,CONTROL UNIT,PCB,OPA.....11255022GT9

NUT,M4 NYLOCK...................................41255067GT10

WASHER,M4 NYLON.............................41255066GT11

ASSEMBLY,CABLE,TAPESWITCH.........11255035GT12

FORMING, OPA CAP.............................11275539GT13

SCREW,HHF,1/4-20X.75,8,ZAG.............5824078GT14

NUT,TL FLG,1/4-20,G,ZAG.....................9824027GT15

SCREW,M5X16 BHD..............................41255038GT16

WASHER,M5 NYLON.............................41255027GT17

DECAL,COSMETIC,GENIE....................11255890GT18

LID ENCLOSURE,RED,OPA..................11255020GT19

GASKET,ENCLOSURE..........................11255019GT20

ASSEMBLY,TAPESWITCH.....................11255029GT21"(6'/8' platforms) (includes j-box andfasteners)"

ASSEMBLY RESET SWITCH.................11255036GT22

DECAL,SYMBOL-READ THEMANUAL.................................................1

1255889GT23

SCREW,M6X8........................................21255068GT24

SENSOR,RUBBER EDGE......................11255047GT25(6'/8' platforms)

BUMPER,BATTERY BOX & RAILS......1743392GT26

WASHER,FLAT,1/4,USS,ZAG...............19824113GT27

FORMING, OPA CAGE...........................11275538GT28

SCREW,HHF,1/4-20X1.25,8,ZAG...........4824080GT29

FORMING, OPA, BRACKET...................11275540GT30

NUT, TL FLG, 3/8-16, G, ZAG.................4824029GT31


1251600GT32

SCREW,HHF,M6-1.0X12,DIN6921,10.....2237238GT33


WASHER, FLAT,M6X18X1.6,DIN9021,ZAB......................2

1257389GT34

Part No. 1273798GT Z-45/25 IC 117


920.1 Operators Protection Alarm (to April 2017)

118 Z-45/25 IC Part No. 1273798GT


921.1 Lift Guard Contact Alarm (from April 2017)


From April 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed

--

KIT, LIFT GUARD CONTACT ALARM,6'-8'PLATFORM,NON-ALC1000

1279135GT--

measure platform before ordering - for 5',6', and 8' platforms only.

HARNESS, OPA21278455GT--

RELAY,SPDT,12V(AUTO)**19274GT--

MODULE, PLUS+1, CONTACT ALARM1278121GT--

SCREW,HHF,10-24X.51264934GT1

SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2



ASSEMBLY, LIGHT, CONTACTALARM....................................................2

1278111GT5

DECAL, INSTRUCTION, CONTACTALARM

1278542GT6



ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1

1278119GT9

ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)

HOLDER, SENSOR................................11277877GT--

PLATE, SENSOR HOLDER....................11277873GT11

ASSEMBLY,CONTACT ALARM CABLE,LARGE....................................................1

1278416GT12

NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278416

MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278416

GRIP, CABLE1278368GT--Part of assembly 1278416

CONTACT ALARM WIRE ASSY, LARGE1278458GT--Part of assembly 1278416



WELDMENT, RIGHT CONTACT ALARM,LARGE....................................................1

1278138GT15

PLATE, CABLE AND WIRE COVER.......11277875GT16

GUIDE, CABLE.......................................11277876GT17



CLAMP, 1.25 INCH TUBE.......................21278363GT20

WELDMENT, LEFT CONTACT ALARM,LARGE....................................................1

1278144GT21


DECAL,INSTRUCTION,ACTUATORSWITCH SOCKET..................................1

1278982GT22

Part No. 1273798GT Z-45/25 IC 119


921.1 Lift Guard Contact Alarm (from April 2017)

120 Z-45/25 IC Part No. 1273798GT


922.1 Auxiliary Rail Option



AUX RAIL, 6' PLAT, SIDE ENTRY...........11270570GT2(6 foot Platform)

Ref.WELDMENT, PLATFORM3(refer to 601.1)

SCREW,HHF,1/4-20X1,8,ZAG..............22824079GT4(6 foot Platform)

NUT,TL FLG,1/4-20,G,ZAG...................22824027GT5(6 foot Platform)

SUPPORT, RAILING.............................22122073GT6(6 foot Platform)

AUX RAIL, 6' PLAT, SIDE ENTRY...........11270571GT7(6 foot Platform)

Part No. 1273798GT Z-45/25 IC 121


922.1 Auxiliary Rail Option

122 Z-45/25 IC Part No. 1273798GT


923.1 Telematics


MODULE, TELEMATICS, ME401-2,STANDARD.............................................1

231864GT1

Ref. TROBE,FIREBOLT,12-80VDC,AMB**2(refer to 901.1)

SCREW,PHPM,10-32X1.5,ZAG..............3824216GT3

Ref. COVER, TANK SIDE4(refer to 310.1)

FORMING, TELEMATICS, ME401-2,STANDARD, BEACON............................1

823174GT5

RIVET,STL,STL,DOME,1/8X.25,ZAG.....4824206GT6

Part No. 1273798GT Z-45/25 IC 123


923.1 Telematics

124 Z-45/25 IC Part No. 1273798GT


924.1 Panel Cradle Option


ACCESSORY,PANEL CRADLE,ANSI77683GT--(ANSI/CSA models)

KIT,PANEL CRADLE,CE94493-SGT--(CE/AUS models)

FOAM PAD, 3" OD X 1.25" ID X 14 IN.....288377-1400GT1

ADJUSTABLE STRAP ASSY..................177664GT2

TUBE, RD, ALUM, 1.25 X .083 X 11.75...273463-1175GT3

NUT,TL JAM,3/8-16,A,ZAG.....................4824038GT4

FORMING,SECONDARY SUPPORT.....2228849GT5

NUT,NYLOCK FLG,3/8-16,F,ZAG...........81274322GT6

DECAL,WARNING,PANEL CRADLE......282410GT7A(ANSI/CSA models)


82487GT7B

(CE/AUS models)

FORMING PANEL CRADLE...................2228848GT8

PAD,REST,1"THICK,FLANGED..............456934GT9


1251600GT10

SCREW,HHF,1/4-20X.625,8,ZAG...........11256855GT11

NUT,NYLOCK FLG,1/4-20,F,ZAG...........11277924GT12


Part No. 1273798GT Z-45/25 IC 125


924.1 Panel Cradle Option

126 Z-45/25 IC Part No. 1273798GT


925.1 Earth Cable


CLAMP,0.50,#8 X 1/4,RUB CUSH..........36833GT1

NUT,NYLOCK,3/8-16..............................44828GT2

WASHER,FLAT,M10,ZINC PLTD............822699GT3

SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT4

SCREW,HHC,M12 X 35MM....................227584GT5

WASHER,FLAT,M12...............................249410GT6

NUT, TL FLG, M12-1.75, ZAB.................2825632GT7

FORMING, EARTH LEAD......................21278556GT9

ASSEMBLY, EARTH-LEAD, 50SQMM,23M.........................................................1

1278557GT10

Part No. 1273798GT Z-45/25 IC 127


925.1 Earth Cable

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

77101005GT .................77101005HGT ...............47101006GT .................39101010GT .................82101055GT .................9910107GT ...................45101080GT .................82101114GT .................49101129GT .................47101138GT .................49101140GT .................77101174GT .................77101174HGT ...............77101175GT .................77101175HGT ...............81–82101277GT .................87101294GT .................31101490GT .................111101512GT .................19, 23101586GT .................33101726GT .................47, 49101729GT .................29101815GT .................82101958GT .................41101964GT .................19102158GT .................99102785PGT ...............99102786PGT ...............67102992GT .................72104030GT .................85104759GT .................69, 105104804GT .................31, 47, 51105214GT .................41106069GT .................19, 23106098GT .................19106117GT .................65106163GT .................55106427GT .................87106835GT .................87106836GT .................87106837GT .................55106972GT .................53107588GT .................53107590GT .................53107727GT .................71–7210775GT ...................7210777GT ...................51107803GT .................51107805GT .................87107813GT .................87107814GT .................87107815GT .................81–82107816GT .................87107842GT .................53107859GT .................55107881GT .................101, 107110149GT .................45110160GT .................82110180GT .................79110194GT .................79110200GT .................55110305GT .................55110306GT .................55110307GT .................55110308GT .................57110309GT .................31110345GT .................51110382GT .................65110671GT .................111110789GT .................61111051GT .................61111052GT .................61111053GT .................47111445GT .................99111485PGT ...............

PagePart Number

99111526GT .................49111668GT .................51111699GT .................17114248GT .................13, 15114249GT .................13114251GT .................13, 15114252GT .................31119055GT .................67, 69119058GT .................107119067GT .................25119209GT .................25119210GT .................41119218GT .................35119403GT .................35, 107119404GT .................63119536GT .................63119542GT .................77119613GT .................19, 21, 25119619GT .................75119644GT .................77119915GT .................47120240GT .................23120269GT .................103120469GT .................103120470GT .................103120471GT .................103120474GT .................45121847GT .................45121848GT .................97122019GT .................99, 121122073GT .................79122148GT .................51122246GT .................3912343GT ...................11912344GT ...................41123572GT .................6912448GT ...................411251508GT ...............411251509GT ...............191251565GT ...............871251567GT ...............69, 101, 117, 1251251600GT ...............33, 391251757GT ...............471251983GT ...............29, 51, 1131251997GT ...............27, 39, 871253185GT ...............57, 631253478GT ...............271253485GT ...............71–721253489GT ...............471253490GT ...............29, 511253498GT ...............191254668GT ...............491254826GT ...............1171255018GT ...............1171255019GT ...............1171255020GT ...............1171255021GT ...............1171255022GT ...............1171255023GT ...............1171255024GT ...............1171255025GT ...............1171255027GT ...............1171255028GT ...............1171255029GT ...............451255030GT ...............1171255033GT ...............1171255035GT ...............1171255036GT ...............1171255037GT ...............1171255038GT ...............1171255047GT ...............1171255066GT ...............1171255067GT ...............1171255068GT ...............21, 51, 571255452GT ...............

PagePart Number

49, 871255469GT ...............451255555GT ...............1071255646GT ...............491255653GT ...............491255666GT ...............41, 431255757GT ...............25, 27, 31, 35, 111

1255758GT ...............

451255780GT ...............471255805GT ...............1171255889GT ...............1171255890GT ...............47, 491256106GT ...............31, 55, 57, 59, 63, 65

1256109GT ...............

591256118GT ...............611256124GT ...............59, 631256127GT ...............551256177GT ...............631256180GT ...............19, 23, 29, 511256182GT ...............53, 571256267GT ...............47, 491256283GT ...............871256350GT ...............491256450GT ...............491256457GT ...............67, 691256460GT ...............411256469GT ...............391256479GT ...............851256670GT ...............61, 691256679GT ...............21, 251256693GT ...............471256776GT ...............611256803GT ...............251256843GT ...............53, 55, 571256844GT ...............25, 27, 351256848GT ...............47, 491256851GT ...............511256853GT ...............37, 55, 69, 105, 125

1256855GT ...............

191256857GT ...............1191256859GT ...............65, 1011256863GT ...............191257049GT ...............191257050GT ...............27, 491257076GT ...............271257077GT ...............19, 231257078GT ...............511257229GT ...............671257248GT ...............671257249GT ...............71–721257296GT ...............1171257389GT ...............27, 71–721257390GT ...............391257410GT ...............491257421GT ...............651257458GT ...............67, 691257483GT ...............291257628GT ...............111257733GT ...............111258567GT ...............471259374GT ...............471259375GT ...............1071259443GT ...............991259704GT ...............291259857GT ...............511260372GT ...............531260940GT ...............1191261184GT ...............451261296GT ...............451261298GT ...............451262312GT ...............451262313GT ...............451262314GT ...............

PagePart Number

451262315GT ...............451262316GT ...............891262340GT ...............571262633GT ...............211262635GT ...............451262643GT ...............471263070GT ...............291263142GT ...............291263232GT ...............47, 1051264101GT ...............29, 31, 41, 43, 51, 111, 119

1264261GT ...............

451264822GT ...............451264834GT ...............1191264934GT ...............69, 1051265397GT ...............591265481GT ...............691265826GT ...............571266972GT ...............691267746GT ...............69, 1051267747GT ...............511267807GT ...............47, 511268229GT ...............231268368GT ...............111268GT .....................771269501GT ...............1171270116GT ...............1171270117GT ...............1171270118GT ...............1051270313GT ...............1051270314GT ...............1051270316GT ...............1211270570GT ...............1211270571GT ...............1051271061GT ...............331271772GT ...............331271773GT ...............1171271945GT ...............19, 231272129GT ...............651273205GT ...............19, 231273207GT ...............331273697GT ...............331274192GT ...............61, 119, 1251274322GT ...............1171275537GT ...............1171275538GT ...............1171275539GT ...............1171275540GT ...............1191277873GT ...............1191277875GT ...............1191277876GT ...............1191277877GT ...............119, 1251277924GT ...............991277952GT ...............991277966GT ...............1191278111GT ...............1191278119GT ...............1191278121GT ...............1191278124GT ...............1191278138GT ...............1191278144GT ...............1191278363GT ...............1191278368GT ...............1191278416GT ...............1191278433GT ...............1191278455GT ...............1191278458GT ...............1191278542GT ...............1271278556GT ...............1271278557GT ...............1191278982GT ...............1191279135GT ...............77128000GT .................77128001GT .................49128004GT .................

128 Z-45/25 IC Part No. 1273798GT

April 2018

Part Number Index

PagePart Number

111128045GT .................113128118GT .................37, 71–72128200GT .................37128201GT .................37, 71–72128202GT .................71–72128203GT .................37, 71–72128204GT .................59128304GT .................61128308GT .................61128309GT .................61128310GT .................61128311GT .................87128423GT .................63128450GT .................63128454PGT ...............101128482GT .................63128483GT .................63128510GT .................1051285700GT ...............71–72128578GT .................71–72128584GT .................59128601GT .................59128639GT .................39128829GT .................61128862GT .................39128935GT .................59128995GT .................55128998GT .................5113000GT ...................3113002GT ...................39, 49, 71–72, 75, 101

13268GT ...................

13, 15, 17133067GT .................71–7213585GT ...................95139099GT .................43139241GT .................113139318GT .................19, 23139330GT .................72139338GT .................99139438GT .................77139598GT .................47139622GT .................47139624GT .................61139702GT .................47139709GT .................61139781GT .................37139804GT .................29139865GT .................19139915GT .................41139955GT .................43139957GT .................31139960GT .................19, 23139966GT .................19, 23139967GT .................19, 23139968GT .................19, 23139969GT .................19, 23139970GT .................19, 23139971GT .................19, 23139972GT .................72139974GT .................7514392GT ...................35144161GT .................19146264GT .................71–72146478GT .................35147011GT .................35147017GT .................41147018GT .................19, 23147033GT .................19, 23147034GT .................29, 51147067GT .................37147090GT .................67, 69147121GT .................31147223GT .................107147228GT .................107147229GT .................107147231GT .................

PagePart Number

107147232GT .................107147240GT .................107147241GT .................107147242GT .................107147262GT .................107147264GT .................107147265GT .................107147266GT .................107147274GT .................107147275GT .................107147277GT .................107147278GT .................107147279GT .................107147280GT .................107147281GT .................89147419GT .................111484GT .....................59150103GT .................107160355GT .................107160356GT .................109160357GT .................107160358GT .................45, 99160554GT .................45160681GT .................10116073GT ...................113161028GT .................113161029GT .................113161030GT .................113161031GT .................45161078GT .................45161079GT .................13161198GT .................113161456GT .................79161534GT .................551697-400GT ..............171699GT .....................3118503GT ...................53, 5718720GT ...................11919274GT ...................29, 5919491GT ...................3719506GT ...................81–8220224GT ...................27, 4921130GT ...................3121141GT ...................113214249GT .................49214846GT .................13214932GT .................17214933GT .................4921496GT ...................21215333GT .................51215593GT .................23216057GT .................25216205GT .................45216339GT .................47216340GT .................49216341GT .................87216342GT .................47216343GT .................41216344GT .................113216611GT .................113216612GT .................113216615GT .................113216616GT .................113216617GT .................113216618GT .................113216645GT .................113216646GT .................72216787GT .................39216791GT .................39216793GT .................19217190GT .................19217191GT .................19217192GT .................19217193GT .................41217430GT .................41217518GT .................

PagePart Number

21217526GT .................45217782GT .................39217812GT .................45217896GT .................45217897GT .................45217898GT .................45217904GT .................89217956GT .................45217957GT .................93218044GT .................93218045GT .................37218090GT .................79218121GT .................79218127GT .................47218221GT .................71–72218445GT .................71–72218447GT .................35, 39218449GT .................37218451GT .................45218454GT .................45218455GT .................35218466GT .................45218506GT .................75218530GT .................13, 15218562GT .................45218684GT .................45218685GT .................37218759GT .................45218781GT .................43219079GT .................41219080GT .................113219241GT .................45219305GT .................31219350GT .................51219353GT .................79219425GT .................81–82219436GT .................13, 15219488GT .................47219668GT .................45219672GT .................45219673GT .................45219681GT .................45219683GT .................45, 99219684GT .................45, 99219685GT .................13, 15219950GT .................13219952GT .................17219954GT .................17219956GT .................17219957GT .................17219958GT .................47, 49219991GT .................93219993GT .................45, 115220234GT .................31220253GT .................3322348GT ...................4922558GT ...................97226393GT .................49, 12722699GT ...................4922700GT ...................67, 69227564GT .................93227614GT .................45, 67, 69227617GT .................125228848GT .................125228849GT .................37, 71–72229567GT .................19, 23230849GT .................79231037GT .................41231563GT .................107231570GT .................43231597GT .................41231601GT .................123231864GT .................21232081GT .................25232092GT .................95232575GT .................

PagePart Number

65233715GT .................65233745GT .................39, 7223404GT ...................25235642GT .................35235643GT .................47, 49235645GT .................51235649GT .................47, 51235654GT .................79236278GT .................79237235GT .................79237236GT .................49, 117237238GT .................19237568GT .................19237569GT .................55, 57237688GT .................21237703GT .................113237711GT .................41237731GT .................29237790GT .................19237912GT .................19237913GT .................19237914GT .................19237915GT .................31238199GT .................27238345GT .................31238388GT .................67, 6924514GT ...................3525388GT ...................11125685GT ...................19, 2125817GT ...................4925926GT ...................5127126GT ...................1327204GT ...................1527205GT ...................13, 1527206GT ...................13, 1527207GT ...................71–7227246GT ...................4527391GT ...................1127581GT ...................12727584GT ...................7927807GT ...................7927836GT ...................1328159GT ...................13, 1728174GT ...................13, 1728235GT ...................9528678-2250GT ..........5929080GT ...................4729559GT ...................11, 4929560GT ...................3129868GT ...................5930138GT ...................5130143GT ...................5130144GT ...................63, 6530222GT ...................5730370GT ...................9930468GT ...................4530794GT ...................4730971GT ...................7530996GT ...................4931523GT ...................1131779GT ...................1132150GT ...................1132151GT ...................2732681GT ...................4732695GT ...................4933239GT ...................41, 4333555GT ...................71–7233629GT ...................71–7233724GT ...................39, 7534052GT ...................39, 7534053GT ...................3934054GT ...................3934055GT ...................5934125GT ...................5734276GT ...................35, 11134619GT ...................

Part No. 1273798GT Z-45/25 IC 129

April 2018

Part Number Index (continued)

PagePart Number

4735499GT ...................4935586GT ...................6335675GT ...................9935956GT ...................2136198GT ...................6536294GT ...................1136555GT ...................4536899GT ...................81–8239346GT ...................3739540GT ...................1740434GT ...................5942502GT ...................3942646GT ...................41, 514266GT .....................7542781GT ...................5542941-75GT ..............59, 63, 82, 8543018GT ...................69, 99, 105, 11743392GT ...................8743683GT ...................3543956GT ...................67, 6943960-6950GT ..........5543960GT ...................81–8244168GT ...................8544174GT ...................81–8244178GT ...................8244216GT ...................81–8244224GT ...................81–8244225GT ...................81–8244227GT ...................81–8244228GT ...................81–8244229GT ...................8244235GT ...................6744743GT ...................13, 1744981GT ...................5345071GT ...................1945074GT ...................31, 5145363GT ...................71–7245383GT ...................3745385GT ...................4745435GT ...................49, 10145454GT ...................5145708GT ...................4545782GT ...................8546018PGT .................81–8247092GT ...................1274828GT .....................4148425GT ...................8948767-2000GT ..........9548767-700GT ............8948773-2000GT ..........8948773-2800GT ..........8948885GT ...................91, 9548890GT ...................29, 89, 93, 9548904GT ...................89, 91, 93, 9548905GT ...................8948906GT ...................9548907GT ...................9348908GT ...................9348909GT ...................89, 9348911GT ...................81–82, 89, 91, 9348912GT ...................9348914GT ...................8948916GT ...................9148917GT ...................8948918GT ...................9348930GT ...................89, 9348932GT ...................89, 93, 10748933GT ...................10748935GT ...................9348936GT ...................9348937GT ...................8948946GT ...................89, 93, 10748947GT ...................89, 9348948GT ...................8948949GT ...................11548959GT ...................

PagePart Number

8948960GT ...................8948977GT ...................8948978GT ...................8948983GT ...................8948984GT ...................8948996GT ...................81–8248997GT ...................8948999GT ...................3149000GT ...................9349116-8737GT ..........9349117-2191GT ..........9349117-2591GT ..........9349117-4991GT ..........9349117-5191GT ..........9349117-5591GT ..........8949117-5691GT ..........8949118-2508GT ..........9149119-16178GT ........9549119-20578GT ........9549119-21878GT ........9149119-2278GT ..........9149119-36178GT ........9149119-37678GT ........9149119-38578GT ........9149119-39378GT ........9549119-4178GT ..........8949119-4878GT ..........9349119-5478GT ..........9349119-5578GT ..........9349119-6078GT ..........9349119-6278GT ..........9349119-7078GT ..........8949120-13081GT ........9149120-35381GT ........9549121-2088GT ..........9549121-27788GT ........9349126-3433GT ..........8949141-2463GT ..........8949141-6763GT ..........10949143-6254GT ..........11549150-7630GT ..........11549151-6348GT ..........8949183-11492GT ........10149212GT ...................10149214GT ...................10149215GT ...................12749410GT ...................4949411GT ...................9349418GT ...................2749768GT ...................5549772GT ...................9749817GT ...................7549818GT ...................7549819GT ...................7249820GT ...................10749861GT ...................11, 4949924GT ...................5350455GT ...................6350466GT ...................5550479-SGT ................6350480GT ...................5550517-SGT ................29, 4150519GT ...................5750542GT ...................6350543GT ...................59, 6350546GT ...................5550548PGT .................5950552GT ...................3550570GT ...................5950584GT ...................5950698GT ...................2150742GT ...................4950787GT ...................5550952-SGT ................31, 5150974GT ...................81–8252369GT ...................

PagePart Number

81–82, 8552371GT ...................8252374GT ...................13, 1552475GT ...................7952726GT ...................8552897GT ...................81–8252906GT ...................81–8252907GT ...................1352969GT ...................9953517GT ...................3153605GT ...................275365GT .....................4753952GT ...................29, 39, 59, 995397GT .....................59, 81–8254063GT ...................6354065GT ...................3354124GT ...................5354156GT ...................5954157GT ...................3354204GT ...................6154271GT ...................3354324GT ...................3354325GT ...................3354333GT ...................71–72, 7554365GT ...................5154432GT ...................3354437GT ...................9954486GT ...................6554510-SGT ................3954534GT ...................21, 2554542GT ...................2154567GT ...................5954569GT ...................5554719GT ...................6354994GT ...................6555067GT ...................57, 69, 99, 105, 121

55753GT ...................

3956053GT ...................3956057GT ...................67, 69, 99, 103, 105, 125

56424GT ...................

7556663GT ...................9756704GT ...................5556849GT ...................21, 23, 25, 41, 43, 47, 63, 67, 69, 107, 115

56912GT ...................

12556934GT ...................3956994GT ...................47, 5158222GT ...................47, 5158223GT ...................4558253GT ...................47, 5158380GT ...................4758415GT ...................8758431GT ...................3158490GT ...................3160139GT ...................3160143GT ...................1276019GT .....................296021GT .....................47, 5160334GT ...................10760443GT ...................11, 47, 5160857GT ...................72, 996090GT .....................39, 656091GT .....................9361143-3263GT ..........8961143-8063GT ..........10961143-8863GT ..........6361306-SGT ................996145GT .....................976146GT .....................11161726GT ...................316175GT .....................55, 59, 71–72, 75, 97

6178GT .....................

4561794GT ...................

PagePart Number

11161972GT ...................11161974GT ...................11161975GT ...................11161987GT ...................11161998GT ...................6561998PGT .................7962252GT ...................81–8262324GT ...................81–8262337GT ...................81–8262341GT ...................81–8262346GT ...................7762392GT ...................11, 4762420GT ...................8562506GT ...................8562507GT ...................39, 756272GT .....................81–8262815GT ...................1362926GT ...................1562948GT ...................4763463GT ...................35, 41, 996356GT .....................10764260GT ...................3565737GT ...................6365789GT ...................5965790GT ...................2165791GT ...................4765810GT ...................4765849GT ...................10166031GT ...................65, 72, 99, 1156638GT .....................1166399GT ...................356666GT .....................37, 71–7266812GT ...................37, 71–7266813GT ...................3766814GT ...................71–7266815GT ...................37, 71–7266816GT ...................37, 71–7266818GT ...................516782GT .....................55, 1276833GT .....................35, 99, 1156888GT .....................35, 71–726935GT .....................4770375GT ...................4770376GT ...................4970381GT ...................4770385GT ...................4770452GT ...................4970460GT ...................4770461GT ...................5770534GT ...................35, 71–727056GT .....................10170642GT ...................10170644-75792GT ........5770671GT ...................5570685PGT .................11571259GT ...................9971498GT ...................13, 1572086GT ...................9772282GT ...................71–7272326GT ...................12573463-1175GT ..........6773477PGT .................6973574GT ...................6773574PGT .................67, 69, 11973575GT ...................6773610P-SGT .............67, 6973739GT ...................3773805GT ...................8573807GT ...................6773900GT ...................10573901GT ...................71–7274006GT ...................71–7274052GT ...................7974902GT ...................3974913GT ...................3974917GT ...................

130 Z-45/25 IC Part No. 1273798GT

April 2018


PagePart Number

41, 4375073GT ...................41, 4375076GT ...................8975278-2629GT ..........7775443GT ...................7775444GT ...................7775445GT ...................7775446GT ...................7775447GT ...................7775448GT ...................7775449GT ...................9375574GT ...................5777014GT ...................3177066GT ...................3177069GT ...................3177071GT ...................3177072GT ...................9177103-3600GT ..........9177103-4800GT ..........47, 5177139GT ...................7977162GT ...................63, 6577181GT ...................7977186GT ...................5777189GT ...................4977245GT ...................5377303GT ...................9377311-7156GT ..........11, 3177353GT ...................3177354GT ...................5777362GT ...................6377363GT ...................57, 6377364GT ...................3177365GT ...................5977375GT ...................5977376GT ...................4977402GT ...................2177409GT ...................5977410GT ...................997746PGT ...................5377521GT ...................12577664GT ...................12577683GT ...................8777788GT ...................21, 41, 8778736GT ...................4780391GT ...................71–7280543GT ...................8781013GT ...................71–7281096GT ...................6381175GT ...................7281458GT ...................71–7281488GT ...................7581550GT ...................7581551GT ...................71–7281570GT ...................4381578GT ...................41, 6381640GT ...................8781669GT ...................2781691GT ...................9381812-4892GT ..........10981812-6617GT ..........3581834GT ...................3781900GT ...................1582240GT ...................123823174GT .................41823817GT .................41824023GT .................23824024GT .................41, 43, 111824025GT .................21, 27, 29, 31, 41, 43, 49, 51,

824027GT .................

55, 59, 61, 63, 69, 87, 99, 101, 103, 105, 107, 111, 117, 12141, 43, 47, 65, 99, 105, 107

824028GT .................

PagePart Number

21, 25, 31, 35, 41, 47, 49, 51,

824029GT .................

53, 55, 57, 63, 67, 71–72, 101, 103, 11741824031GT .................39824036GT .................31, 125824038GT .................27824041GT .................29824050GT .................29824051GT .................29824052GT .................19, 21, 23, 25, 41, 43

824060GT .................

23824061GT .................51824062GT .................41, 87824063GT .................107824065GT .................107824066GT .................21, 29, 43, 57, 59824067GT .................31, 51, 59824068GT .................25824069GT .................111824070GT .................65824077GT .................39, 41, 43, 47, 51, 55, 61, 63,

824078GT .................

67, 69, 99, 103, 117, 11929, 31, 41, 43, 49, 99, 107, 111, 121

824079GT .................

47, 51, 101, 117824080GT .................63824081GT .................55, 59824082GT .................21824083GT .................99824086GT .................65824087GT .................31, 35, 47, 51824089GT .................67, 72, 119824090GT .................31, 35, 41, 47, 51, 103

824091GT .................

35, 47, 51, 55, 57, 63

824092GT .................

21, 49, 51824093GT .................31824094GT .................19824104GT .................19824109GT .................12582410GT ...................21, 25, 27, 31, 51, 55, 57, 59, 87

824110GT .................

25, 53, 55, 57824111GT .................21, 23, 25, 35, 37, 41, 51, 87, 107, 117

824113GT .................

41, 43824119GT .................111824122GT .................61, 69824124GT .................21824127GT .................21824129GT .................49824142GT .................59, 63824151GT .................59, 63824164GT .................123824206GT .................105824207GT .................31, 41, 43, 51824215GT .................29, 111, 123824216GT .................8782431GT ...................1582473GT ...................1582481GT ...................33824872GT .................37, 71–72824879GT .................13, 17, 12582487GT ...................21, 25, 57, 59, 63825019GT .................111825020GT .................119825352GT .................49825355GT .................

PagePart Number

31, 105825358GT .................127825632GT .................19825796GT .................49826008GT .................113826171GT .................81–82826779GT .................41, 43, 63, 65, 87826793GT .................3783093GT ...................7783098GT ...................4583129GT ...................3783131GT ...................7984135GT ...................7984137GT ...................318516GT .....................3785239GT ...................41, 4387684GT ...................5388203GT ...................2988356-11103GT ........5588356-11163GT ........55, 5988356-11205GT ........5588370PGT .................12588377-1400GT ..........6588516GT ...................9988606PGT .................9988607PGT .................8988635-3724GT ..........53, 5788676GT ...................4588725GT ...................4588832GT ...................3188917GT ...................8788957GT ...................2189065GT ...................2189066GT ...................418915GT .....................9389554-2913GT ..........3989575GT ...................29, 5589756GT ...................4989781GT ...................8589862GT ...................81–8289863GT ...................8589864GT ...................5194077GT ...................8994374-10330GT ........9394464-2786GT ..........4994485GT ...................12594493-SGT ................37, 71–7294506GT ...................3194526GT ...................5594529GT ...................5594531PGT .................3194612GT ...................81–8294614GT ...................81–8294616GT ...................8294618GT ...................8994643GT ...................9994745PGT .................999599-SGT ..................3796008-SGT ................29, 55, 5997128GT ...................1797815GT ...................5199346GT ...................37T107520GT ...............63T107883GT ...............63T107884GT ...............63T108075GT ...............71–72T112563GT ...............77T112626GT ...............17T112773GT ...............45, 99T114627GT ...............

Part No. 1273798GT Z-45/25 IC 131

April 2018


The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

112VDC PROPORTIONAL VALVE.....10712VDC PROPORTIONAL VALVE, PV70.....107

2204 HYD MOTOR, GEN.....107

AACCESSORY,PANEL CRADLE,ANSI.....125ADJUSTABLE STRAP ASSY.....125AIR CLEANER,NELSON***.....47ALARM,STEADY TONE***.....37ALARM,WARBLE TONE 5-30 VDC***.....71–72ALTERNATOR, DEUTZ F3L10/F4L10*.....49ANGLE,RELAY MNT,W/NUTSERTS,PNT.....39ARC STUD 3/8-16 X 1.63",SS.....55ASSEMBLY RESET SWITCH.....117ASSEMBLY, AUX POWER UNIT, 12VD.....31ASSEMBLY, EARTH-LEAD, 50SQMM,23M.....127

ASSEMBLY, HOSE, 1",PUMP.....89ASSEMBLY, LIGHT, CONTACT ALARM.....119ASSEMBLY, LP TANK MOUNT, Z45.....31ASSEMBLY, MED. PRESS. FILTER,.....51ASSEMBLY, OPA PROTECTION CAGE.....117ASSEMBLY, SENSOR, PROX, CONTACTALARM.....119

ASSEMBLY, YOKE, LH, Z-45 4WD.....19ASSEMBLY, YOKE, RH, Z-45 4WD.....19ASSEMBLY,CABLE,TAPESWITCH.....117ASSEMBLY,CONTACT ALARM CABLE,LARGE.....119

ASSEMBLY,FOOT SWITCH.....45, 67, 69ASSEMBLY,GBOX,Z45 DIESEL.....37ASSEMBLY,HYDRAULIC TANK.....31ASSEMBLY,PBOX,Z45 GAS.....71–72ASSEMBLY,PLATFORM CONTROLBOX.....71–72

ASSEMBLY,TAPESWITCH.....117ASSY HEATER, MODEL 18, 120V.....113ASSY HEATER, MODEL 18, 240V.....113ASSY PCB ALC500 Z45/51-2012.....75ASSY, BATTERY HEATER, 120V.....113ASSY, BATTERY HEATER, 240V.....113ASSY, FUEL TANK, 17 GAL, LEGACYPLASTIC.....33

ASSY, FUEL TANK, 17 GAL, STD,PLASTIC.....33

ASSY, SENSOR W/HOUSING.....119ASSY,120V COLD WEATHER PKG......45ASSY,120V HEATER, HYD TANK.....113ASSY,240V COLD WEATHER PKG......45ASSY,240V HEATER, HYD TANK.....113ASSY,ALC500 HEATER,Z45/Z51.....45ASSY,COLD WEATHER GROUND.....113ASSY,FUSE BLOCK,LMI,1 POLE.....47ASSY,LS,LOAD SENSE,38.5 IN.....45ASSY,MODULE,CONTROL UNIT,OPA.....117ASSY,RELAY SOCKET, AUTO.....39, 75ASSY,TERMINAL RAIL, Z45IC.....39AUX RAIL, 6' PLAT, SIDE ENTRY.....121AUX TOP RAIL,6FT,PTD.....99

BBACKING PLATE, HOSE BLOCK, JIB.....63BACKING PLATE, PULLTUBE.....61BAFFLE, AIR CLEANER (27915)**.....47BALL STUD**.....41, 43BAR,AXLE ROTATION STOP.....25BASE ENCLOSURE,RED,OPA.....117BASE, W/1 N.O. CONTACTS***.....71–72BASE,W/2 NC CONTACTS***.....37BASE,W/3 NC CONTACTS.....37, 71–72BASE,WITH 2 N.O. CONTACTS***.....37BATTERY CABLE,NEGATIVE,APU.....45BATTERY CABLE,NEGATIVE,BLACK.....45BATTERY CABLE,POSITIVE,RED.....45BATTERY HOLD DOWN,GROUP 31.....51BATTERY,12V,1000 CCA GRP 31.....51BEARING KIT,OMNI***.....19, 23BEARING, 1.5IDX1.75ODX2.00L.....19BEARING,1.00IDX1.25ODX1.00L.....19, 21BEARING,1.25IDX1.5ODX1.00L.....57BEARING,1.5IDX1.75ODX1.5L.....53BEARING,1.5IDX1.75ODX1.5L,PTFE...19, 21, 25

BEARING,2.0IDX2.25ODX1.50L.....53, 57BEARING,FL,1.25IDX1.41ODX1.50L.....63, 65BEARING,FL,1.25IDX1.5ODX1.25L.....63BEARING,FL,1.5IDX1.75ODX1.10LG.....53BEARING,GARLOCK,12FDU12.....111BEARING,POLYGON,BM5120.....57BEARING,SWING CHASSIS.....29BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....61, 69BOLT,CARRIAGE,1/4-20X1,5,ZAG.....59, 63BOLT,CARRIAGE,1/4-20X2.75,5,ZAG.....63BOLT,CARRIAGE,3/8-16X1.25,5,ZAG.....41, 43BOLT,SHS,1/4-28X4,ZAG.....27, 49BOLT,SHS,5/16X.375X1/4-20,ZAG.....39BOOM REST WELDMENT.....55BOOT(BELLOWS),E-STOP,BLACK.....71–72BOOT, ROCKER JOYSTICK 75565.....77BOOT,JOYSTICK.....77BOOT,PLUG 4 WAY.....67, 69BOOT,TOGGLE SWITCH,SHORT*.....71–72BOX,INSTRUCTION STORAGE.....67, 69BRACKET,AIR HOSE TO PLAT***.....101BRACKET,BATTERY CABLE.....41BRACKET,BATTERY MOUNT.....29, 51BRACKET,BOX.....85BRACKET,CONTROL BOX MOUNTING.....35BRACKET,CONTROL UNIT.....117BRACKET,DRIVE SENSOR,ENABLE.....29BRACKET,HOSE CLAMP PAINTED***.....55BRACKET,HOSE CLAMP***.....63BRACKET,MUFFLER,DEUTZ 3 CYL***.....47BRACKET,PBOX WIRE SUPPORT.....75BRACKET,POWER TO PLAT, DOM......71–72BRACKET,POWER TO PLAT, UK.....71–72BRACKET,PUMP MOUNTING.....87BRACKET,SOLENOID MOUNT.....49BRACKET,SOLENOID MOUNT BRACE**.....49B R AC K E T, S W I N G E N G I N ECONNECTOR.....41

BRACKET,WORK LIGHT MOUNT 5/16".....99BREAKER, 10AMP CIRCUIT, GEN.....107BREAKER, 20AMP CIRCUIT, GEN.....107BREATHER CAP,RFM165.....31

BRKT,AIR CLEANER ORIENTATION**.....47BULKHEAD, COOLING AIR.....41BULKHEAD, ENGINE SIDE.....41BULKHEAD,TANK SIDE.....35BUMPER, PLASTIC, 1.25 O.D........57, 69, 99, 105, 121

BUMPER,BATTERY BOX & RAILS......69, 99, 105, 117

BUMPER,RUBBER***.....35, 111BUMPER,RUBBER,COVERS.....31, 51BUSHING,POLYGON,BM2024-12.....21BUSHING,STRAIN RELIEF,.875/.30.....113BUSHING,STRAIN RELIEF,.875/.40.....113BUTTON,PUSH,BLACK W/SEAL***.....37, 71–72

BUTTON,PUSH,RED MUSHROOMHEAD.....37, 71–72

CCABLE TIE MOUNT, WINGED.....31, 47, 51CABLE TIE,DFT MOUNT,BLK,6.5".....101, 107CABLE TRACK, NP400, 23 LINK.....61CAP, TANK, FUEL SENSOR.....33CAP,DISENGAGE,OMNI***.....19, 23CAP,FUEL,DIESEL,1/8"VENT(GRN).....33CAPACITOR 16 F, GEN.....107CHECK VALVE KIT,77066.....31CHECK VALVE,BALL TYPE,NORMAL.....79CHOCK,CYLINDER (SERVICE TOOL).....11CIRCUIT BKR 10A TYPE 2 METAL.....39CIRCUIT BREAKER, 15A.....37CIRCUIT BRKR 15A TYPE 2 METAL.....39CLAMP, 1.25 INCH TUBE.....119CLAMP, JIB HOSE/CABLE, Z45/51.....61CLAMP, PRI, HOSE/CABLE, Z45/51.....59CLAMP,0.50,#8 X 1/4,RUB CUSH.....55, 127CLAMP,0.63,#10 X 1/4,RUB CUSH.....101CLAMP,0.75,#12 X 1/4,RUB CUSH......39, 49, 71–72, 75, 101

CLAMP,1.25X.5 RUBBER-CUSHION....67, 69, 99, 103, 105, 125

CLAMP,1.63,#26 X 3/8,RUB CUSH.....63, 65CLAMP,1.88,#30 X 3/8,RUB CUSH.....101CLAMP,2 HOSE,PLASTIC,5/8.....21, 41, 87CLAMP,EXHAUST,2.00 PLATED.....47CLAMP,HOSE,2.50"***.....47CLAMP,HOSE,3.00".....47CLAMP,HOSE,8.50 DIA***.....49CLAMP,JIB HOSE/CABLE,Z45/51.....63CLAMP,PLASTIC,HYD HOSE.....107CLAMP,RUB CUSH,0.75,#12 X 3/8*.....49, 101CLAMP,TWO HOSE.....63CLAMPING BLOCK, CABLE, Z45/51.....55CLAMPING BLOCK,HOSE***.....55CLEVIS YOKE-1/4-28,PLTD W/PIN.....27, 49CLIP, METAL MOUNTING.....51CLIP,AIR CLEANER END CAP***.....47COIL,10V DC,DEUTCH W/DIODE***.....81–82COIL,12VDC #8 DTSCH IP69 ECOIL.....85COIL,DUAL,12V DEUT,49CC PUMP**.....87COIL,SOLENOID VALVE,20W.....79COLD WEATHER 120V J BOX ASSY.....113COLD WEATHER 240V J BOX ASSY.....113COLLAR,JOYSTICK,CENTER.....77COMPR.LINK,MACHINED,GND CONTR*....63CONN PLUG 4 WAY ENDCAP DT.....67, 69

132 Z-45/25 IC Part No. 1273798GT

April 2018

Part Description Index

CONN,520120-12-16.....89CONN,520120-16.....89CONN,520120-4***.....89, 91, 93, 95CONN,520120-4-6***.....81–82, 89, 91, 93CONN,520120-4-8.....93CONN,520120-8***.....89, 93, 107CONN,520120-8-10.....89CONN,520120-8-12.....89, 93CONN,520120-8-16.....89CONN,LONG,520122-4.....107CONN,LONG,520122-6.....91CONN,PLUG 120 AC/15A DOMESTIC.....35CONN,RECEP 120AC/15A DOMESTIC.....35, 107

CONN,RECEP 4 WAY ENDCAP DT.....107CONN,SQUEEZE,1/2NPT .38-.50,SM.....35CONN. SQZ, 1/2 NPT .38-50, SM.....71–72CONNECTING LINK, Z45/25.....55CONNECTOR KIT, DEUTZ**.....47CONNECTOR,BULKHEAD,FEMALE-4.....89CONTACT ALARM WIRE ASSY, LARGE....119CONTACT,N.O......37CONTACT,N.O.***.....71–72CONTACT,NC.....37, 71–72CONTACTOR,LIMIT SWITCH.....29, 59CONTROL BOX COVER,LID,PTD.....99CONTROLLER BOX, 120/240V, 50H.....107CONTROLLER BOX, 120/240V, 60H.....107CONTROLLER W/O COILS (77788).....87COUPLER,15 TOOTH,FBA,SAE8***.....49COVER, DRIVE CHASSIS, FRONT.....21COVER, DRIVE CHASSIS, REAR.....25COVER, END, GEN, 120V.....107COVER, END, GENERATOR, 240V.....107COVER, FOOT SWITCH, LARGE.....67, 69COVER, JIB HOSES/CABLES.....63COVER, REAR AXLE, METRIC Z45.....23COVER, TANK SIDE.....43COVER, UPPER PIVOT.....55, 57COVER,BLANK.....72COVER,CABLETRACK TRAY,Z40/45.....61COVER,CENTER SWING CHASSIS.....35COVER,CONTROL BOX LEFT SIDE***.....99COVER,CONTROL BOX RIGHT SIDE**.....99COVER,ENGINE SIDE.....41COVER,FLYWHEEL CASTING.....49COVER,GENERATOR.....107COVER,GFCI,HORIZONTAL,WEATHER....71–72

COVER,PRM FUSE SERVICE PART.....41CRIMPER,DEUTSCH,LIGHT DUTY***.....45CYLINDER,ELEVATE,Z45/25***.....53CYLINDER,EXTEND,Z45J***.....59CYLINDER,JIB,Z45,#4 PORTS***.....63CYLINDER,MASTER,Z45***.....57CYLINDER,OSCILLATE,Z45***.....21CYLINDER,PRIMARY LIFT.....57CYLINDER,SLAVE,Z45***.....63CYLINDER,STEER***.....21

DDECAL KIT,Z45J COMP,SYM,CE.....13DECAL PLATE, HALF MESH.....103DECAL PLATE,MESH.....105DECAL, INSTRUCTION, CONTACTALARM.....119

DECAL, POWER TO PLATFORM 115V**...13, 17

DECAL, POWER TO PLATFORM 230V**...13, 17

DECAL, SYMBOL - READ THE MANUAL...13, 17, 125

DECAL,ARROW BLUE.....13DECAL,ARROW YELLOW LRG 9".....15DECAL,COSMETIC,GENIE.....117DECAL,COSMETIC,GENIE BOOM,HORZ....13DECAL,COSMETIC,GENIE Z-45/25J.....13DECAL,COSMETIC,IC POWER 4 X 4.....15DECAL,DANGER,ELEC.HAZ.STAY CLR....13, 15, 17

DECAL,EMERGENCY LOWERING.....13DECAL,GROUND CONTROL PANEL.....13DECAL,INSTRUCTION,ACTUATOR SWITCHSOCKET.....119

DECAL,LABEL,105 DB.....15DECAL,LABEL,AIR LINE 110 PSI.....13, 17DECAL,LABEL,AIRLINE 110 PSI.....101DECAL,LABEL,DIESEL FUEL.....13DECAL,LABEL,LIFTING EYE.....13, 15DECAL,LABEL,LOWER MIDRAIL.....17DECAL,LABEL,NO SMOKING,SYMB.....13DECAL,LABEL,TIP OVER LMT SWTCH.....13, 15

DECAL,LABEL,TIPOVER,TILT AL SY.....17DECAL,LABEL,TIPOVER,TIRES,SYMB.....13, 15

DECAL,LABEL,TRANSPORT TIEDOWN*..13, 15

DECAL,LANYARD ANCHORAGE POINT.....17DECAL,PLATFORM CONTROL PANEL.....17DECAL,PLATFORM OVERLOAD.....17DECAL,RUNAWAY HAZARD.....17DECAL,SYMBOL-BATTERY SAFETY.....15DECAL,SYMBOL-COMP ACCESS.....15DECAL,SYMBOL-READ THE MANUAL.....117DECAL,TIP-OVER HAZARD,CE.....17DECAL,TIP-OVER,CRUSH.....17DECAL,TIRE PRESSURE,RT.....13, 15DECAL,TRANSPORT/LIFT DIAGRAM.......13, 15

DECAL,TRIANGLE,BLUE.....13, 15DECAL,TRIANGLE,YELLOW.....13, 15DECAL,WARNING,PANEL CRADLE.....125DECAL,WHEEL LOAD,Z45/25J RT.....13, 15Deutz D2011L03 engine have one of two FuelTanks, verify tank before ordering.....33

DIAGNOSTIC FEMALE Q-DSCNT.....81–82DIN RAIL,11.25".....39DIODE,6 AMP,200 PIV,BULK.....45DIPSTICK, OIL (DEUTZ 2011F)***.....49

EEAR, ENGINE TRAY PIVOT.....51ELBOW,130339-6-6.....33ELBOW,45D,520320-12-16.....89ELBOW,45D,520320-4.....95ELBOW,45D,520320-8.....93ELBOW,90D,520220-16.....89ELBOW,90D,520220-4-4.....29, 89, 93, 95ELBOW,90D,520220-4-6***.....89, 93ELBOW,90D,520220-8-12.....89, 93, 107ELBOW,90DEG.1/4MPT-1/4 BARB.....33ELEMENT-5 MIC, PAPER, W/BYPASS.......47, 51

END STOP, DIN RAIL,SCREW CLAMP.....39EXHAUST PIPE, DEUTZ 3 CYL DSL.....47

FFEMALE BULKHEAD CONNECTOR-8.....101FILTER ASSY,HIGH PRESS SAE-12*.....47, 51FILTER ASSY,INTANK.....31FILTER ASY,M PRESS,SAE8,WOIND*......47, 51

FILTER INDICATOR-(60334).....47, 51FILTER LID,RFM165.....31FILTER,AIR***.....11, 47FILTER,ELEMENT,BETA(10)=200.....31FILTER,ELEMENT,BETA(5)=1000.....11, 47, 51FILTER,FUEL/WTR SEP, DTZ 1008.....11, 49FILTER,OIL,DEUTZ F4L1011F.....11, 49FILTER,OIL,DEUTZ,REPLACEMENT.....49FITTING,3/8NPT TO 3/16BARB,90.....33FITTING,BULKHEAD,1/4NPT,FUELTK.....33FITTING,BULKHEAD,3/8NPT,FUELTK.....33FITTING,CONN,520120-12***.....89FITTING,CONN,520120-6.....89FITTING,CONN,520120-6-8***.....93FITTING,ELBOW,45D,520320-4-6**.....93FITTING,ELBOW,90D,520220-12.....115FITTING,ELBOW,90D,520220-8***.....89, 93FITTING,TEE,BRANCH,520429-4***.....91, 95FITTING,TEE,RUN,SWIVEL520432-4.....93FLASHTUBE,STRAIGHT,360DEG,BULB.....97FLASHTUBE,U SHAPED,360DEG,BULB.....97FLOORING, 6'FT PLATFORM.....67FLOORING, 72X30 PLATFORM.....69FOAM PAD, 3" OD X 1.25" ID X 14 IN.....125FOOT SWITCH,20A IP65.....67, 69FORM,DEUTZ AIR INTAKE BAFFLE.....47, 49FORMING PANEL CRADLE.....125FORMING, AUX. CABLE , HOSE BRK.....31FORMING, AUXILARY CABLE MT......41FORMING, BRACKET, OSC VALVE.....27FORMING, EARTH LEAD.....127FORMING, ENGINE COVER LATCH.....51FORMING, FRONT AXLE BRK.....21FORMING, FUEL LINE BRACKET.....51FORMING, HOSE CLAMP RETAINER.....59FORMING, HOSE CLAMP, PAINTED.....55FORMING, OPA CAGE.....117FORMING, OPA CAP.....117FORMING, OPA, BRACKET.....117FORMING, TELEMATICS, ME401-2,STANDARD, BEACON.....123

FORMING, UPPER FUEL TANK BRK......31FORMING,BELLY PAN.....23FORMING,CABLE GUIDE.....65FORMING,DIAGNOSTIC PORT,Z45.....41FORMING,ENGINE MOUNT,FL***.....47FORMING,ENGINE MOUNT,FR***.....49FORMING,FUEL PRES.REG MNT.....51FORMING,GENERATOR MOUNT.....107FORMING,LATCH,CTRL BOX LID PTD.....99FORMING,LP BRACKET MOUNT.....31FORMING,MOUNTING BRACKET.....113FORMING,OIL FILTER BRACKET.....47, 51FORMING,REAR ENGINE MOUNT.....49FORMING,SECONDARY SUPPORT.....125FUEL FILTER W/SEP,DEUTZ,1008.....49FUSE, FMX, 60AMP.....41FUSE,13 AMP,220V PLUG***.....35

GGASKET, TANK, FUEL SENSOR.....33GASKET, UK POWER TO PLAT.....72

Part No. 1273798GT Z-45/25 IC 133

April 2018

Part Description Index (continued)

GASKET,COVER,GFCI,WEATHERPROOF.71–72

GASKET,ENCLOSURE.....117GASKET,EXHAUST.....47GASKET,GROUND CONTROL BOX.....37GASKET,PLATFORM CONTROL BOX.......71–72

GASKET,RETURN FILTER-77353.....31GAUGE-SIGHT,LHA-LGTB***.....31GENERATOR, 120VAC 60Hz 2200W.....107GENERATOR, 240VAC 50Hz 2200W.....107GENERATOR, 2kW, 120V/50Hz.....107GENERATOR, 2kW, 120V/60Hz.....107GENERATOR, 2kW, 240V/50Hz.....107GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....119GROMMET,RUBBER .25 X .50"OD.....39GROMMET,RUBBER .5 X .014 X .75.....99GROMMET,RUBBER 3 X .19 X 3.5.....65GROUND CONTROL BOX.....37GUARD, SWING GATE.....99GUIDE RING,STANDARD.....47GUIDE, CABLE.....119

HHALF MESH, SWING GATE.....103HARN BRAKE-MS ADAPTER CABLE.....45HARN DEUTZ ENGINE Z45-2012.....45HARN JOYSTICK ADAPTOR JS100.....77HARN, FUNCTION MANIFOLD,Z45IC.....45HARN,2ND GLOW PLUG,DTZ.....45HARN,CABLE,POWER TO PLAT,Z45J.....45HARN,CABLE,WORK LIGHTS,Z45.....45, 99HARN,DRIVE LIGHTS,Z45/Z51.....45, 99HARN,PBOX,OPA,HW,12V.....45HARN,PIGTAIL,TAPESWITCH,OPA.....117HARN,POS. AIR SHUTDOWN,Z45IC.....45HARN,SWING CHASSIS,Z45IC/Z51.....45HARNESS ASSY,GCON,PLAT PRTY.....45HARNESS ASSY,PCON,LOAD SENSE.....45HARNESS, 120V POWER CORD, 12".....113HARNESS, 240V POWER CORD, 12".....113HARNESS, GBOX.....45HARNESS, JIB OPTION.....45HARNESS, OPA2.....119HARNESS, PBOX.....45HARNESS, PBOX, LIFT/DRIVE.....45HARNESS, PBOX, PROX KILL.....45HARNESS, PBOX, TILT LED.....45HARNESS,12V WORK LIGHTS.....45, 99HARNESS,BATTERY HEATER 120V.....113HARNESS,BATTERY HEATER 240V.....113HARNESS,CONTROL CABLE 1,JIB.....45HARNESS,CONTROL CABLE 3,JIB.....45HARNESS,ENG/HYD HEATER 120V.....113HARNESS,ENG/HYD HEATER 240V.....113HARNESS,GAUGE,Z45/51.....45HARNESS,GENERATOR,PBOX,Z45/51.....45HARNESS,JIB SELECT MANIFOLD.....45HARNESS,JOYSTICK.....45HARNESS,JUMPER,LOAD SENSE,GBOX...45HARNESS,LS EXTEND PIGTAIL.....45HARNESS,LS SEC UP/DOWN.....45HARNESS,LS,D.E. Z45.....45HARNESS,LS,PRIM/EXT.....45HARNESS,PLUG,NON-LOAD WEIGHING...45HARNESS,RELAY,GBOX,Z45IC.....45HARNESS,RELAY,LIGHT PKG,Z45/51......45, 99

HARNESS,RELAY,OIL COOLER.....45, 115HEAT SHIELD,DEUTZ STARTER.....47HINGE, SPRING, LONG LEG.....69, 105HINGE,.375X.120THK.,SLOTTED.....41, 43HINGE,PLAT CONTROL BOX COVER.....99HOLDER, SENSOR.....119HOLE PLUG, 3 IN.....41HOOK,BATT HOLD DOWN,10".....51HORN,12VDC,SPADE TERMINALS***.....43HOSE ASM-JCAF310-06-41.....87HOSE ASSEMBLY,1/4".....89HOSE ASSY 1/4, STR FEM,STR FEM.....91HOSE ASSY 1/4,STR FEM,PIPETHRE .....89HOSE ASSY 1/4,STR FEM,STR MALE.....95HOSE ASSY, 1/2, 45 FEM,STR FEM.....109HOSE ASSY, 1/4", 21.24".....95HOSE ASSY, 1/4", 22.00.....95HOSE ASSY, 3/8" STR M,90 FM***.....93HOSE ASSY, 3/8",31.21.....89HOSE ASSY,1/2".....109HOSE ASSY,1/2,45 FEM,STR FEM.....89HOSE ASSY,1/2,45 FEM,STR FEM**.....89HOSE ASSY,1/2,58.28".....93HOSE ASSY,1/2,90 FEM,STR FEM.....93, 109HOSE ASSY,1/2,90 FEM,STR FEM**.....89HOSE ASSY,1/2,STR FEM,STR BLKH.....93HOSE ASSY,1/2,STR FEM,STR FEM.....89, 93HOSE ASSY,1/4,45 FEM,STR FEM.....93HOSE ASSY,1/4,45 FEM,STR FEM**.....89HOSE ASSY,1/4,90 FEM,STR FEM.....89, 93HOSE ASSY,1/4,90 FEM,STR FEM**.....89, 93HOSE ASSY,1/4,STR FEM,STR FEM........89, 91, 93, 95, 109

HOSE ASSY,3/4,90 FEM,STR FEM.....89, 115HOSE ASSY,3/4,STR FEM,STR FEM.....115HOSE ASSY,3/8 STR FEM STR FEM*.....101HOSE ASSY,3/8,45 FEM,STR FEM.....93HOSE ASSY,3/8,83.28".....93HOSE ASSY,LP GAS.....31HOSE COVER,LOWER LEVEL,BOT,PAI.....55HOSE COVER,LOWER LEVEL,TOP,PAI.....55HOSE COVER,UPPER ARM,PAINTED.....55HOSE END,BARB,1/4 MNPTX5/16,ST.....33HOSE END,BARB,3/8 MNPT X 5/16.....33HOSE GUIDE, JIB.....101HOSE,3/8",FUEL,30R7.....55HOSE,AIR CLEANER.....47HOUR METER,10-80 VOLTS***.....37

IINSTRN, TRC RETROFIT, STNDRD.....45ISOLATOR,ENGINE VIBRATION***.....47

JJOYSTICK,1 AXIS ROCKER,DEUTSCH.....77JOYSTICK,1 AXIS,DEUTSCH.....77JOYSTICK,2 AXIS,DEUTSCH.....77JOYSTICK,DUAL AXIS W/KNOB.....77JOYSTICK,SINGLE AXIS W/KNOB.....77JOYSTICK,SINGLE AXIS W/STEER.....77JUMPER COMB, 2-WAY,WIELAND.....39

KKEEPER,LATCH (45363).....41, 43KEY SINGLE***.....37KEYSWITCH,3 POS W/KEYS,LOCKING.....37KEYSWITCH,3 POS. W/KEYS***.....37KIT, FASTENER, FOOTSWITCH.....67, 69

KIT, ISOLATION, 3 JOYSTICK.....77KIT, LIFT GUARD CONTACT ALARM,6'-8'PLATFORM,NON-ALC1000.....119

KIT, OPA WELDER BRACKET.....117KIT, TRC RETROFIT, STNDRD.....45KIT,CHARGE PUMP.....87KIT,CHARGE PUMP HOUSING.....87KIT,ELEMENT**.....11, 31KIT,GASKET,UK POWER TO PLAT......71–72KIT,PANEL CRADLE,CE.....125KIT,PUMP SHAFT SEAL W/INST***.....87KIT,REPAIR,DEUTSCH CONNECTORS*.....45KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....45KIT,STRAINER REPLACEMENT.....89KNOB,JOYSTICK, 62390/62391.....77KNOB,ROCKER JOYSTICK 75565.....77

LL.P.TANK LATCH.....31LANYARD,LYNCH PIN ASSY.....51LATCH, SWING GATE.....69, 105LATCH,DRAW,ADJUSTABLE.....51LATCH,FLEXIBLE.....31, 51LATCH,FLEXIBLE DRAW.....39LATCH,SLIDE, FLUSH MOUNT STYLE.....99LENS,AMBER,STROBE,FIREBOLT.....97LEVEL SENSOR,LS60,YL,2.5X4.5.....51LEVER,GOVERNOR ACTUATOR**.....49LID ENCLOSURE,RED,OPA.....117LID,GROUND CONTROL BOX.....37LID,PLATFORM CONTROL BOX.....72LIGHT,LED IND. RED 12V NH.....37, 71–72LINING KIT,BRAKE,OMNI***.....19, 23LOAD PAD,ENGINE TRAY SUPPORT.......29, 41

LOAD SUPPORT WITH BEARINGS.....111LOCK,RECEP 4 WAY,14-18GA.....107LOCKNUT,ELEC,1/2".....35, 71–72LOWER LEVEL ARM ASSY***.....55LOWER SECONDARY ARM ASSY***.....55LS ROT.HEAD W/O LEVER (ZCE01).....55

MMACHINING, JIB BOOM WELDMENT**.....63MAGNET, 1/4-20, 15 LB......119MALE PIPE THD,1/4" SER,3/8"X18.....101MANIFOLD ASSEMBLY, GEN.....107MANIFOLD ASSEMBLY, GEN 2.2KW.....107MANIFOLD, TRACTION, 4WD.....79MANIFOLD,FUNCTION,IC.....81–82MANIFOLD,JIB SELECT W/QD PLUG.....85MANIFOLD,ROTATOR,CB***.....85MANUAL BOX W/DECALS***.....67MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF,LH,6'PLATFORM.....103MESH,HALF,RH,6'PLATFORM.....103MODULE, PLUS+1, CONTACT ALARM.....119MODULE, TELEMATICS, ME401-2,STANDARD.....123

MODULE,CONTROL UNIT,PCB,OPA.....117MODULE,IGNITION/START,12/24V.....39MODULE,LOAD SENSE 2007.....111MOTOR,12VDC,77066.....31MOTOR,PISTON,LC25,6.5 DEG,13T.....19, 23MOUNT BRKT,POS.BATTERY CABLE.....49MOUNT, FUEL TANK.....31MOUNT,SWITCH.....111

134 Z-45/25 IC Part No. 1273798GT

April 2018


MOUNTING BRKT,ELECTRICAL PANEL.....47MOUNTING BRKT,FRONT HARNESS.....47MPT,CPLR,1/4"SER,3/8"X18.....101MUFFLER,DEUTZ.....47

NNECK/HEAD-LIMIT SWITCH (88356).....29, 55NIPPLE,DIAGNOSTIC,#4.....81–82NUT - PLASTIC,RING FOR ALARMS.....71–72NUT HEX M5-0.8 CLASS 8 ZINC.....72NUT KIT W/COIL ORINGS.....79NUT, TL FLG, 1-8, G, ZAG.....41NUT, TL FLG, 3/8-16, G, ZAG....21, 31, 35, 41, 53, 55, 57, 67, 71–72, 101, 103, 117

NUT, TL FLG, M12-1.75, ZAB.....127NUT, TL, 1/4-20, C, ZAG.....23NUT,1/4-20,8,ZAG.....119NUT,1/4-28,8,ZAG.....27NUT,BULKHEAD,520118-4.....93NUT,HEX,1/4-28.....49NUT,LOCKING-LG.FLANGE,5/16-18.....31NUT,LOCKING-LRG.FLANGE,3/8-16.....41NUT,LP NYLOCK,10-32.....75NUT,M4 NYLOCK.....117NUT,NYLOCK FLG,1/4-20,F,ZAG.....119, 125NUT,NYLOCK FLG,3/8-16,F,ZAG.......61, 119, 125

NUT,NYLOCK,1/4-20.....39, 65NUT,NYLOCK,10-24.....27NUT,NYLOCK,10-32.....55, 59, 71–72, 75, 97NUT,NYLOCK,3/8-16.....127NUT,NYLOCK,5/16-18.....51NUT,NYLOCK,6-32.....119NUT,RETAINER (96008).....37NUT,SERRATED,1/4-20,8,ZAG.....61, 69NUT,SERRATED,10-32,ZAG.....29, 31, 41, 43, 51, 111, 119

NUT,SERRATED,3/8-16,8,ZAG.....29NUT,SERRATED,5/16-18,8,ZAG.....47NUT,SERRATED,8-32,ZAG.....47NUT,STEM,EATON***.....87NUT,TL FLG,1/2-13,G,ZAG.....29, 51, 113NUT,TL FLG,1/4-20,G,ZAG......21, 27, 29, 31, 41, 43, 49, 51, 55, 59, 61, 63, 69, 87, 99, 101, 103, 105, 107, 111, 117, 121

NUT,TL FLG,3/8-16,G,ZAG......25, 47, 49, 51, 63

NUT,TL FLG,5/16-18,G,ZAG.....41, 43, 47, 65, 99, 105, 107

NUT,TL JAM,3/8-16,A,ZAG.....31, 125NUT,TL,1/2-13,C,ZAG.....47, 49NUT,TL,10-32,A,ZAG.....39NUT,TL,3/4-10,C,ZAG.....65NUT,TL,3/8-16,C,ZAG.....41, 43, 111NUT-COIL SHORT.....85NUTSERT,1/4-20,STEEL CAD PLTD.....39, 72NUTSERT,LP KNURLED,1/4-20X.165.....37

OO-RING, ROTATOR MANIFOLD.....85O-RING,.103 X 4.737,VITON, 75D.....19O-RING,2-010,VITON.....19O-RING,2-042 N674-70***.....87O-RING,END COVER,OMNI***.....19, 23O-RING,FILTER ASSY (60334)***.....47, 51O-RING,PIPE PLUG KIT,OMNI***.....19, 23O-RING,STEM,EATON.....87OIL COOLER W/FAN, 12VDC.....115

ORIFICE DISC,.046",GREEN.....81–82ORIFICE, PLUG, 1.2MM (.047IN).....79OUTLET,110V GFCI***.....71–72

PPAD,REST,1"THICK,FLANGED.....125PAD,REST,1"THICK,W/STUDS*.....55PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PANEL, HALF MESH.....105PIN, DEUTZ (FOR PN 65849).....47PIN,0.75DIAX5.75LG,CHAMFER.....111PIN,1.00DIAX15.56LG,CHAMFER.....51PIN,1.25 DIA X 3.19 LG, PLATE.....57PIN,1.25DIAX14.45LG,2HOLE.....63PIN,1.25DIAX3.37LG,1HOLE.....57PIN,1.25DIAX3.75LG,1HOLE.....21PIN,1.25DIAX5.25LG,1HOLE.....63PIN,1.25DIAX6.36LG,2RING.....59, 63PIN,1.25DIAX7.00LG,1HOLE.....63PIN,1.25DIAX7.88LG,1HOLE.....63PIN,1.25DIAX8.12LG,1HOLE.....21PIN,1.25DIAX8.88LG,1HOLE.....63PIN,1.25DIAX9.38LG,THREADED.....59PIN,1.50DIAX13.88LG,2HOLE.....53PIN,1.50DIAX20.00LG,CHAMFER.....21, 25PIN,1.50DIAX7.50LG,1HOLE***.....53PIN,1.75DIAX11.88LG,CHAMFER.....57PIN,1.75DIAX9.25LG,1HOLE.....57PIN,2.00DIAX10.88LG,CHAMFER.....53PIN,2.00DIAX12.88LG,CHAMFER***.....53PIN,2.00DIAX24.00LG,CHAMFER***.....53, 57PIN,CLEVIS,1.0X2.41,SAE,ZAG.....21PINCH GUARD RAIL,6' PLATFORM.....99PIPE PLUG KIT,OMNI***.....19, 23PLATE, CABLE AND WIRE COVER.....119PLATE, SENSOR HOLDER.....119PLATE,CLAMP,HYD HOSE.....107PLATE,DECAL,PLATFORM***.....69PLATE,JIB,ROTATE MANIFOLD.....65PLATE,PLATFORM DECALS***.....67PLATE,UK POWER TO PLATFORM.....71–72PLATFORM CONTROL BOX,Z45.....72PLUG, DEUTZ (FOR PN 65849).....47PLUG, NYLON .250 BLACK DOMED.....75PLUG, SANTOPRENE .5 BLACK DOME.....37PLUG,BLANKING.....45PLUG,ELECTRICAL,220/50,NOVON.....35PLUG,FUSED,250V,13AMP,U.K.**.....35PLUG,MAGNETIC,SAE-6***.....31PLUG,NYLON .313 BLACK DOMED.....75PLUG,NYLON 1.12 BLACK DOMED.....37PLUG,NYLON 2.093 BLACK DOMED.....37PLUG,ORIFICE,1.00MM(.039IN).....79PLUG,PWR,UK,16AMP,3PIN,BLK.....35PLUG,SANTOPRENE .5 BLACK DOME.....71–72

PLUG-ORIFICE 0.031 INCH.....79PRIMARY BOOM ASSY,JIB,Z45/25J.....59PROXIMITY SENSOR***.....45PUMP ASSY (77066).....31PUMP,FUEL 2011 DEUTZ ***.....49PUMP,PIGGBACK,11CC,11 TOOTH***.....87PUMP,PISTON,49CC***.....87PUSH RETAINER, 3/8" SCREW.....41, 43

RRECEPTACLE, 120VAC, 20A, GFCI.....71–72REF. PLATFORM CONTROL BOX.....69REF. PLATFORM SUPPORT.....69REF: DECAL,POWER TO PLATFORM.....113Ref: Fuel Cap.....31Ref: Fuel Tank.....31REF: Hydraulic Hose Assembly.....95REGULATOR,FUEL PRESS,TME27'07.....51RELAY SOCKET,AUTO***.....39RELAY SOCKET,AUTO,RETAINER***.....39RELAY, POWER & FUSE MODULE.....41RELAY,SPDT,12V(AUTO) PLUG IN**.....39, 75RELAY,SPDT,12V(AUTO)**.....119RELAY,TIME DELAY,2 SEC,30A.....45RELIEF VALVE, 250 PSI.....79REPAIR END BRKT SET,NP400-7***.....61REPAIR LINK,7 LINKS NP400-7***.....61REPAIR LINK,NP400-7***.....61RESISTOR,20 OHMS,25W,ADJ***.....39RESISTOR,7.5 OHM,25 WATT,1PCNT.....39RETAINER,SPRING,1.21 X .375.....111RIVET, STL, STL, DOME, 1/4 X .375,ZAG.....105

RIVET,ALUM,ALUM,3/16BUTTONHEAD.....99RIVET,STL,STL,DOME,1/8X.25,ZAG.....123RIVET,STL,STL,P,.125 X .25.....39, 75ROCKER ASSY.,MAGNETIC 75565.....77ROCKER,RETAINER, 75565.....77ROD END, .25 X 2.75, ZAG.....111ROD END,.375 X 2.25,ZAG.....21, 51, 57ROD END,.375X3.69,ZAG.....21, 25, 57, 59, 63ROD END,.5 X 3.75,ZAG.....53, 57ROD END,BALL JOINT 1/4-28.....27ROD,DISCONNECT,OMNI***.....19, 23ROD,THREADED,1/4-28X4,ZAG.....27ROLLER ARM,LIMIT SWITCH***.....29, 55, 59ROTATOR,PLAT,Z45J/Z51J.....65RUE RING,1.0,ZAG.....21

SSCREW PH M5-0.8X20 DIN 7500CE.....72SCREW T-SWITCH PH/PH 6-32X1/4.....71–72SCREW, GEN ROTOR.....107SCREW, HCC, 3/8-16 X 1.50.....31SCREW, HHF, 3/8-16 X 1.25, 8, ZAG....31, 35, 41, 47, 51, 103

SCREW, PHM, #6-32 X .625 ZINC.....77SCREW, SHC, M4-0.7X8, DIN912,.....67SCREW,BHC,1/4-20X.75,F835,ZAG.....61SCREW,BLEEDER,M5X0.8.....65SCREW,FHPM,6-32X.75,ZAG.....71–72SCREW,FHS,3/8-16X1.75,F835,ZAG.....29SCREW,HHC,1-8X5,5,ZAG.....41SCREW,HHC,1/2-13X1.25,8,ZAG.....25SCREW,HHC,1/2-13X1.5,8,ZAG.....53, 55, 57SCREW,HHC,1/4-20 X .75.....72, 99SCREW,HHC,1/4-20 X 1.....35, 99, 115SCREW,HHC,1/4-20 X 1.25.....41SCREW,HHC,1/4-20 X 1.5.....99SCREW,HHC,1/4-20 X 2.....41, 51SCREW,HHC,1/4-20 X 2.75.....65SCREW,HHC,1/4-20 X 3.....39SCREW,HHC,1/4-20X1,8,ZAG.......19, 21, 23, 25, 41, 43

SCREW,HHC,1/4-20X1.25,8,ZAG.....23SCREW,HHC,1/4-20X1.5,8,ZAG.....51SCREW,HHC,1/4-20X1.75,8,ZAG.....41, 87

Part No. 1273798GT Z-45/25 IC 135

April 2018


SCREW,HHC,1/4-20X2.75,8,ZAG.....61SCREW,HHC,1/4-20X4,8,ZAG.....107SCREW,HHC,3/4-10X9.5,8,ZAG.....65SCREW,HHC,3/8-16 X 1.....31SCREW,HHC,3/8-16 X 1.25 GRD 5.....127SCREW,HHC,3/8-16X.75,8,ZAG.....31, 55, 57, 59, 63, 65

SCREW,HHC,3/8-16X1,8,ZAG.......21, 29, 43, 57, 59

SCREW,HHC,3/8-16X1.25,8,ZAG.....31, 51, 59SCREW,HHC,3/8-16X1.5,8,ZAG.....59SCREW,HHC,3/8-16X2.5,8,ZAG.....25SCREW,HHC,3/8-16X2.75,8,ZAG.....25, 27, 35SCREW,HHC,3/8-16X3,8,ZAG.....53SCREW,HHC,3/8-16X3.25,8,ZAG.....111SCREW,HHC,5/16-18 X .75.....99SCREW,HHC,5/16-18 X 1 GR5.....31SCREW,HHC,5/16-18 X 1.25.....51SCREW,HHC,5/16-18X1,8,ZAG.....47, 105SCREW,HHC,5/16-18X1.375,8,ZAG.....107SCREW,HHC,5/8-11 X 4.00 GR8 BO.....29SCREW,HHC,5/8-11,4.5,8,ZAG.....29SCREW,HHC,5/8-11X1.75,8,ZAG.....51SCREW,HHC,7/16-14X1.5,ZAG.....19, 23SCREW,HHC,M10-1.5X16,DIN933,10.9,ZAB.49SCREW,HHC,M12 X 35MM.....127SCREW,HHC,M14 X 40MM,GR 8.8.....49SCREW,HHC,M6-1.0X20,DIN933,10.9,ZAB.49SCREW,HHF,1/2-13X1.25,8,ZAG.....49, 87SCREW,HHF,1/2-13X1.5,8,ZAG.....29, 51SCREW,HHF,1/2-13X1.75,ZAG.....113SCREW,HHF,1/2-13X3.5,8,ZAG.....47, 49SCREW,HHF,1/4-20X.5,8,ZAG.....65SCREW,HHF,1/4-20X.625,8,ZAG....37, 55, 69, 105, 125

SCREW,HHF,1/4-20X.75,8,ZAG.....39, 41, 43, 47, 51, 55, 61, 63, 67, 69, 99, 103, 117, 119

SCREW,HHF,1/4-20X1,8,ZAG........29, 31, 41, 43, 49, 99, 107, 111, 121

SCREW,HHF,1/4-20X1.25,8,ZAG.........47, 51, 101, 117

SCREW,HHF,1/4-20X1.5,8,ZAG.....63SCREW,HHF,1/4-20X1.75,8,ZAG.....55, 59SCREW,HHF,1/4-20X2,8,ZAG.....27SCREW,HHF,1/4-20X2.5,8,ZAG.....21SCREW,HHF,1/4-20X4.5,8,ZAG.....51SCREW,HHF,10-24X.5.....119SCREW,HHF,3/8-16X.625,8,ZAG.....19SCREW,HHF,3/8-16X.75,8,ZAG.....31, 35, 47, 51

SCREW,HHF,3/8-16X1,8,ZAG.....67, 72, 119SCREW,HHF,3/8-16X1.5,8,ZAG.....35, 47, 51, 55, 57, 63

SCREW,HHF,3/8-16X1.75,8,ZAG.....21, 49, 51SCREW,HHF,3/8-16X2,8,ZAG.....57, 63SCREW,HHF,3/8-16X2.25,8,ZAG.....21, 25SCREW,HHF,3/8-16X2.75,8,ZAG.....31SCREW,HHF,5/16-18X1,8,ZAG.....99SCREW,HHF,5/16-18X1.25,8,ZAG.....65SCREW,HHF,M10-1.5X75,DIN6921,1.....49SCREW,HHF,M14-2.0X35,DIN6921,10.9,ZAB.47SCREW,HHF,M6-1.0X12,DIN6921,10........49, 117

SCREW,HHF,M8-1.25X16,DIN6921,10.9,ZAB.47SCREW,M5X16 BHD.....117SCREW,M6X8.....117SCREW,PHIL,PHM,10-32 X .5,SSTL....71–72, 75

SCREW,PHIL,PHM,6-32 X 1/4 SS.....75

SCREW,PHILLIPS,PHM,10-32 X .38.....75SCREW,PHILLIPS,PHM,10-32 X .5.....75SCREW,PHILLIPS,PHM,10-32 X1.25.....97SCREW,PHILLIPS,PHM,6-32 X .5.....72SCREW,PHPM SEMS ET,10-24X.75,Z.....87SCREW,PHPM,10-24X.50,ZAG.....39SCREW,PHPM,10-24X1,ZAG.....67, 69SCREW,PHPM,10-32X.50,ZAG.....33, 39SCREW,PHPM,10-32X.75,ZAG.....31, 41, 43, 51

SCREW,PHPM,10-32X1.25,ZAG.....119SCREW,PHPM,10-32X1.5,ZAG....29, 111, 123SCREW,PHPM,10-32X1.75,ZAG.....55SCREW,PHPM,10-32X2,ZAG.....59SCREW,PHPM,6-32X.875,ZAG.....119SCREW,PHPM,8-32 X .75,ZAG.....47S C R E W, P H P M - S T, 8 - 3 2 X . 5 0 , T Y P EF,ZAG.....71–72

SCREW,SHC,1/2-13X4.5,A574,ZAG.....29SCREW,SHC,3/8-16X1,A574,ZAG.....87SCREW,SHC,5/8-11X1.62,A574,ZAG.....23SCREW,SHC,5/8-11X1.75,A574,ZAG.....19SCREW,SHC,M10-1.5X30,DIN912,12.9,ZAB.49SCREW,SHS,1/4-20 X .5 ZINC.....35SEAL AND BRG KIT,4.5K ROTATOR.....65SEAL KIT (39345).....59, 63, 82, 85SEAL KIT (54994).....63SEAL KIT CYL.Z45(54569).....59SEAL KIT, HYD MOTOR, GEN.....107SEAL KIT, SWING DRIVE.....29SEAL KIT, VALVE.....79, 81–82, 85SEAL KIT, VALVE 84129.....79SEAL KIT, VALVE, #10.....79SEAL KIT, VALVE, #4.....79SEAL KIT,11 TOOTH PUMP***.....87SEAL KIT,52907,SIZE 4, 2 WAY.....81–82SEAL KIT,BRAKE,OMNI***.....19, 23SEAL KIT,CONTROL VALVE.....27SEAL KIT,CYL,Z45 (54567).....21SEAL KIT,CYL,Z45 (77187&77188).....57SEAL KIT,ELEVATE (88203).....53SEAL KIT,GEARBOX,OMNI***.....19, 23SEAL KIT,MASTER & SLAVE CYL.....57, 63SEAL KIT,MOTOR,LC/KC***.....19, 23SEAL KIT,PUMP SHAFT (EATON)***.....87SEAL KIT,SOLENOID VALVE, SV07.....85SEAL KIT,STEER CYL (89065).....21SEAL KIT,VALVE.....79SEAL KIT-FOR PN.44216 & 826779.....82SEAL, CONNECTOR (DT JOYSTICKS).....77SEAL,FILTER ASSY (60334)***.....47, 51SEAL,FILTER LID.....31SEAL,SHAFT,EATON PUMP***.....87SENDING UNIT,OIL TEMP SWCH,DTZ.....47SENSOR,LEVEL,4.5 DEG.....51SENSOR,RUBBER EDGE.....117SHEET,RUBBER,AIR INTAKE.....49SHIM,AXLE ROTATION STOP,12GA.....25SHIM,AXLE ROTATION STOP,22GA.....25SHIM,SIDE PAD 22GA......59SHIM,WEAR PAD,5X 1.5 16GA.....59SHUTTLE VALVE, HOT OIL.....79SLEEVE,CONNECTOR,DT JOYSTICKS.....77SLEEVE,NYLON, 2" ID.....95SLEEVE,NYLON,.86 ID.....89SLEEVE,NYLON,1.42 ID.....89, 95SLEEVE,NYLON,3.13 ID.....91SLIDING MIDRAIL ASSY-STD.....69SLIDING MIDRAIL KIT,PTD.....67

SNAP RING,EXTERNAL,1.25,ZAG.....59, 63SNAP RING,EXTERNAL,1.50,ZAG.....19SNAP RING,PUMP SHAFT SEAL***.....87SOLENOID,77066.....31SOLENOID,THROTTLE ACTUATOR DSL.....49SOUNDER LENS, OPA, AMBER.....117SOUNDER LENS, OPA, BLUE.....117SOUNDER LENS, OPA, CLEAR.....117SOUNDER LENS, OPA, RED.....117SOUNDER,MIDI,OPA.....117SPACER,19.1 ODX13.5 IDX15.9.....47, 49SPACER,EATON PUMP SHAFT SEAL**.....87SPACER,HEAT SINK.....117SPACER,HOSE CLAMP,RUBBER.....61SPACER,NYLON,2.00 X 1.33 X.310.....59SPACER,NYLON,2.01 X 1.28 X.135.....59SPLICE,PARALLEL,RED,INSULATED.....45SPRING CLIP,1/4-20,.025-.15X.5.....47, 63SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....21, 23, 25, 41, 43, 67, 69, 107, 115

SPRING CLIP,10-24,.025-.125X.468,ZAG...67, 69, 119

SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31SPRING,COMP,1" OD,232 LB/IN.....111SPRING,JOYSTK CENTR,62390/91.....77SPRING,SWITCH CENTERING,75565.....77STAND OFF,CONTROL UNIT.....117STANDOFF,6-32 X 3/8L X 1/4 HEX.....75STARTER, 12V.....47STARTER,DEUTZ,F4L1011F/F3L1011.....47STEP PLATFORM ENTRY PAINTED.....67STRAINER,16 SAE F/24 SAE M.....31STROBE,FIREBOLT,12-80VDC,AMB**.....97STRUT,GAS,14",200LBS......43STRUT,GAS,200 LB***.....41SUPPORT, RAILING.....99, 121SUPPORT,SENSOR,JOYSTICK.....77SVC KIT,UK RECEPT.REPLACEMENT.....71–72

SWING DRIVE ASSEMBLY.....29SWITCH SHIELD,ROCK JOYSTK75565.....77SWITCH TOGGLE ASSY DPDT 2P MOM....37SWITCH TOGGLE ASSY DPDT 3P MOM..37, 71–72

SWITCH TOGGLE ASSY SPDT 2P MNT....37, 71–72

SWITCH TOGGLE ASSY SPDT 2P MOM...71–72

SWITCH TOGGLE ASSY SPDT 3P MOM...37, 71–72

SWITCH TOGGLE SPDT 2P MNT SHDR...71–72

SWITCH, OIL PRESSURE 1.5 BAR.....47SWITCH,LIMIT,W/RLLR ARM NO/NC.....55, 59SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....55SWITCH,LIMIT,W/RLR ARM,NO/NC**.....29

TT-BOX, 2.75 X 4.5 X 2.0**.....71–72TANK, 7 GAL/33.5 POUND, LP.....31TAPE, PROTECTIVE MASK.....17TAPE, WARN, BLACK/YELLOW, BULK.....17TEE,BRANCH,520429-8.....93TEE,BULKHEAD,04MFS-04MFS-04MFS.....93TEE,BULKHEAD,RUN,520120-6.....93TEE,BULKHEAD,RUN,520958-4.....93TEE,RUN,520428-4.....89TEE,RUN,520428-6.....89TEE,RUN,520428-8.....107

136 Z-45/25 IC Part No. 1273798GT

April 2018


TERM RELAY,N-INSULATE 14-16 GA.....39TERM,AMP MTE,SOC,22-26 GA BULK.....77TERM,NI PIN,16-18 BULK.....107TERM,RELAY N-INSULATED 10-12 G.....39TERMINAL BLOCK END PLATE.....39TERMINAL BLOCK,WIELAND.....39TERMINAL STRIP.....75THROTTLE LINKAGE,DIESEL***.....49TIE ROD WELDMENT, Z45/51.....21TIRE,315/55D20-12 PLY.....19TIRE/WHEEL ASSY,RT AIR,LEFT.....19TIRE/WHEEL ASSY,RT AIR,RIGHT.....19TIRE/WHEEL ASSY,RT FOAM,LH.....19TIRE/WHEEL ASSY,RT FOAM,RH.....19TIRE/WHL ASSY,RT AIR,NON-MRK L.....19TIRE/WHL ASSY,RT AIR,NON-MRK R.....19TIRE/WHL ASSY,RT FOAM,NON-MK L.....19TIRE/WHL ASSY,RT FOAM,NON-MK R.....19TOEBOARD, TRI ENTRY 6', EURO.....99TOEBOARD,ENTRY EUROPEAN PNTD**...99TOOL TRAY.....99TOOL TRAY BRACKET (GRAY) **.....99TRIM,EDGE,1/8X3/4 SIDE BULB.....41TRIMLOCK,BLACK,3/16 X 4 INCHES.....55TUBE, CABLETRACK ARM, Z40/45.....61TUBE, RD, ALUM, 1.25 X .083 X 11.75.....125TUBE, SWING GATE GUARD.....99TUBE,AIR CLEANER INLET.....47TUBE,FUEL PICKUP,3/8NPTX1/4PT.....33

UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....69, 101, 117, 125

U-BOLT,5/16 -18 X 2IN**.....47UPPER LEVEL ARM ASSY,SERV***.....55UPPER PIVOT W/BEARING-Z45/25**.....57UPPER SECONDARY ARM ASSY-Z45**.....55

VVALVE - COUNTERBALANCE**.....85VALVE BLOCK, SWING DRIVE.....29VALVE RELIEF,2500PSI(88513)**.....82VALVE, CNTRBAL 3500 PSI, ATM VEN.....53VALVE, COMPENSATOR, 80 PSI.....82VALVE, FLOW DIVIDER COMBINER.....79VALVE, RELIEF, GEN, 2.2kW.....107VALVE, SOLENOID, 2 POS 3 WAY.....79VALVE,BALL,16 MSAE-16 FSAE***.....89VALVE,CB.CBBC-LHN@1000***.....59, 81–82VALVE,CHECK***.....79VALVE,CHECK,5 PSI.....79VALVE,CHECK,5 PSI**.....81–82VALVE,CHECK,DUAL PILOT,135 PSI.....82VALVE,CHK,#8PORT-#8MALEORFS.....89VALVE,COUNTERBALANCE,1000 ATM.....21VALVE,COUNTERBALANCE,3500***.....63VALVE,COUNTERBALANCE,3800 PSI.....57VALVE,COUNTERBALANCE,3800 PSI*.....63VALVE,COUNTERBALNCE,1500 PSI**.....59VALVE,DIFF SENSING,160 PSI.....81–82VALVE,FLOW CONTROL, 0.1GPM*.....81–82VALVE,FLOW CONTROL,.4 GPM.....82VALVE,FLOW DIVIDER/COMBINER.....79VALVE,FLOW REG., 2.0 GPM,GS68.....81–82VALVE,FLOW REGULATOR, 2.0 GPM*.....81–82

VALVE,NEEDLE,FINE ADJUSTMENT**.....82VALVE,PROP,3 POS,4-WAY***.....81–82

VALVE,PROPORTIONAL 3 POS 4 WY*.....81–82

VALVE,RELIEF,2100 PSI***.....81–82VALVE,RELIEF,3000PSI,GS68PUMP1.....82VALVE,SHUTTLE.....81–82VALVE,SOLENOID 3 POS.4 WAY***.....81–82VALVE,SOLENOID, 2POS/3WAY***.....85VALVE,SOLENOID,2POS 3 WAY***.....81–82VALVE,SOLENOID,3POS 4WAY.....81–82VALVE-CHECK, #4 SAE, 5 PSI*.....81–82VALVE-RELIEF,3200 PSI.....81–82VALVE-SOLENOID,2POS 3WAY,JIB**.....85Verify Engine Make and Model BeforeOrdering.....47, 49

Verify Engine Make and Model Before OrderingFuel Tank and Components.....33

VLV,MAN,3 POS/4 WAY,CLOSE CTR*.....27

WWASHER, .469 X .768 HRD, ZAG.....19, 23W A S H E R , F L A T ,M6X18X1.6,DIN9021,ZAB.....117

WASHER, LOCK, .25.....41, 99WASHER, LOCK, M4, SS.....67WASHER,FLAT,#10,USS,ZAG.....27, 39, 87WASHER,FLAT,#8,SAE,ZAG.....27, 71–72WASHER,FLAT,.25X1.25X.062,ZAG.....41, 43WASHER,FLAT,.375X1.25X.062,ZAG.....111WASHER,FLAT,.5X2.25X.188,ZAG.....47, 49WASHER,FLAT,.75,SAE,HRD,ZAG.....65, 101WASHER,FLAT,1.0,USS,ZAG.....41WASHER,FLAT,1/4,USS,ZAG.........21, 23, 25, 35, 37, 41, 51, 87, 107, 117

WASHER,FLAT,3/8,SAE,HRD,ZAG......41, 43, 63, 65, 87

WASHER,FLAT,3/8,USS,ZAG.........25, 27, 31, 35, 111

WASHER,FLAT,5/16,USS,ZAG.....31, 105WASHER,FLAT,5/8,F436,HRD,ZAG.....19, 23, 29, 51

WASHER,FLAT,M10,ZINC PLTD......49, 127WASHER,FLAT,M12.....127WASHER,FLAT,M14.....49WASHER,FLAT,M6 PLTD......49WASHER,FLAT,M6,DIN125,ZAB.....49WASHER,FLAT,MS,#10,Y.....97WASHER,FLAT,USS,1/4"Y.....65, 72, 99, 115WASHER,FLAT,USS,5/16",Y.....29, 39, 59, 99WASHER,LOCK, M6,ZAB.....49WASHER,LOCK,.25 .....35WASHER,LOCK,.375.....29WASHER,LOCK,1/2,ZAG.....25, 53, 55, 57WASHER,LOCK,1/4,ZAG.....19WASHER,LOCK,3/8,ZAG....21, 25, 27, 31, 51, 55, 57, 59, 87

WASHER,LOCK,5/8,ZAG.....51WASHER,LOCK,7/16,ZAG.....19, 23WASHER,LOCK,M10.....49WASHER,LOCK,M10,ZAB.....49WASHER,M4 NYLON.....117WASHER,M5 NYLON.....117WASHER,SHIM .0151 THK......111WASHER,SHIM,1.270X2.130X.062,Z.....59, 63WASHER,SHIM,1.56X2.5X.061,ZAG.....19WASHER,SHOULDER,NYLON.....35, 39WASHER,THRUST,1.5 X 3.5 X .187.....19WASHER,VIBRATION ISOLATING.....47, 49WEAR PAD,3 X 1.5 X.625 W/NUTS.....41, 63WEAR PAD,5 X 1.5 X .625 W/NUTS.....59

WEAR PAD,5 X 1.5 X .75 W/NUTS.....59WEAR PAD,6 X 1.5 X.50,W/INSERT.....55WEAR PAD,EXTENSION BOOM.....59WEAR PAD,EXTENSION CYLINDER.....59WEAR PAD,MID PIVOT***.....55WEAR PAD,PRIMARY BOOM,JIB.....59WEAR PAD,PRIMARY BOOM,NON JIB.....35WELD, COVER SUPPORT LH.....41WELDMENT, CABLETRACK TRAY.....61WELDMENT, ENGINE TRAY.....51WELDMENT, FORMED REAR AXLE.....25WELDMENT, FRONT AXLE, Z45.....21WELDMENT, LEFT CONTACT ALARM,LARGE.....119

WELDMENT, PIN, 1.5INX3.2IN LG.....19WELDMENT, PIN, 1.5INX3.6IN LG.....19WELDMENT, RIGHT CONTACT ALARM,LARGE.....119

WELDMENT, SIDE-ENTRY PLATFORM,6'.....69

WELDMENT, SWING GATE.....69, 105WELDMENT,AIR CLEANER BRACKET.....47WELDMENT,AIR INTAKE TUBE.....49WELDMENT,EXHAUST TUBE.....41WELDMENT,EXT. BOOM,Z45 JIB.....59WELDMENT,JIB BELL CRANK,MACH.....63WELDMENT,L.P. TANK MOUNT ***.....31WELDMENT,MID PIVOT,MACHINED***.....55WELDMENT,PLATFORM SUPPORT....65, 111WELDMENT,ROTATOR MOUNT.....111WELDMENT,SWING GATE PANEL.....105WELDMENT,TRANSPORT LOCK.....35WELDMNT,6 FT PLATFORM.....67WHEEL DRIVE W/ BRAKE,57:1***.....19, 23WHEEL STUD,5/8-18X67MM.....19, 23WHEEL,20 X 11,9 HOLE X 9.5 BC.....19WIRE CABLE,14/3 CON.TPE JKT*.....35WIRE CABLE,16/4 CON.TPE JKT.....55WIRE CABLE,16GA/4 CON.TPE JKT*....67, 69WIRE LOOM,1.25"NYLON,HIGH TEMP.....59WIRE,12/3 SJEOW,BK-WH-GR/YL.....45WLDMT, BULKHEAD HINGE MNT, ES.....41WLDMT, BULKHEAD HINGE MNT, TS.....43WLDMT, COVER SUPPORT RH.....43WORKLIGHT, 12V, DEUTSCH RECEPT.....99

ZZERK,GREASE,5/16-24,STRAIT.....89

Part No. 1273798GT Z-45/25 IC 137

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138 Z-45/25 IC Part No. 1273798GT

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Fitting Cross References

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Fitting Cross References (Continued)

140 Z-45/25 IC Part No. 1273798GT

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142 Z-45/25 IC Part No. 1273798GT

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Part No. 1273798GT Z-45/25 IC 143

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144 Z-45/25 IC Part No. 1273798GT

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Z-45/25 IC - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service...

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