WSH & Workplace Housekeeping: A 5S Approach

36
WSH & WORKPLACE HOUSEKEEPING: A 5S APPROACH 30 Jun 2016 Edison J Loh WSH Practices 1/36

Transcript of WSH & Workplace Housekeeping: A 5S Approach

Page 1: WSH & Workplace Housekeeping: A 5S Approach

WSH & WORKPLACE HOUSEKEEPING:A 5S APPROACH

30 Jun 2016

Edison J Loh

WSH Practices

1/36

Page 2: WSH & Workplace Housekeeping: A 5S Approach

[DEFINE] Housekeeping

“The routine tasks that must be carried out in order for a system to function

or to function efficiently.”

[DEFINE] Workplace Housekeeping

“Activities undertaken to create or maintain a tidy, clean, orderly and safe working environment.”

Source: WSH Guidelines on Workplace Housekeeping

2/36

Page 3: WSH & Workplace Housekeeping: A 5S Approach

3/36

Page 4: WSH & Workplace Housekeeping: A 5S Approach

4/36

Page 5: WSH & Workplace Housekeeping: A 5S Approach

Tidy?

Clean?

Orderly?

Safe?

5/36

Page 6: WSH & Workplace Housekeeping: A 5S Approach

Why Housekeep?

Good for Business

• Elimination of hazards

• Hygienic working conditions

• Improved staff morale & wellbeing

• Increased productivity

• Improved quality control

• Better WSH performance

• Effective use of space

• Better inventory control

• Enhanced company image

• Commitment to WSH

6/36

Page 7: WSH & Workplace Housekeeping: A 5S Approach

Poor HousekeepingMessy Warehouse

Image source: Internet

Tidy?

Clean?

Orderly?

Safe?

7/36

Page 8: WSH & Workplace Housekeeping: A 5S Approach

Poor Housekeeping

Corridor

Workshop

Outdoor storage

Storeroom

Industry Examples

Source: Ministry of Manpower 8/36

Page 9: WSH & Workplace Housekeeping: A 5S Approach

WorkplaceHousekeepingGetting Started

Download: www.wshc.sg9/36

Page 10: WSH & Workplace Housekeeping: A 5S Approach

Housekeeping & WSH

Employee Workspace

Floors

Aisles &StairwaysWalls &

Other SurfacesLighting

Dust

Spills

Employee Facilities

Waste

StorageToolsTools

Maintenance

Details in WSH Guidelines on Workplace Housekeeping 10/36

Page 11: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Sort

STEP �: Shine

STEP �: Set in Order

STEP �: Standardise

STEP �: Sustain

���� ����

����

11/36

Page 12: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Sort

Action: Keep only necessary items

12/36

Page 13: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

Action: Organise for better workflow

and easy retrieval

Map of existing layout

New layout (after rearrangement)

Better workflow

13/36

Page 14: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

Tools kept close to the location of work and stored in the order of use.

Easy Retrieval

14/36

Page 15: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

(i) Labelling

Visual Order

Ph

oto

cre

dit: C

am

ero

n S

ing

ap

ore

Pte

Ltd

15/36

Page 16: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

(ii) Outlining

Visual Order

16/36

Page 17: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

(iii) Colour Coding

Visual Order

17/36

Page 18: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Set in Order

(iv) Marking

Visual Order

Ph

oto

cre

dit: C

am

ero

n S

ing

ap

ore

Pte

Ltd

18/36

Page 19: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

More ideas: Visual Order

Label indicators to denote item’s name, code number, location (e.g., A-1) and maximum & minimum required quantities.

19/36

Page 20: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

More ideas: Visual Order

Labels to indicate safe (green) and dangerous (red) operating zone.

20/36

Page 21: WSH & Workplace Housekeeping: A 5S Approach

The 5S ApproachWorkplace Organisation

STEP �: Shine

Action: Keep workplace clean, tidy

and in good condition.

Covers both inspection and cleaning

• What & where (5S Map)

• Who & when (5S Schedule)

• How (Safe Work Procedure)

Inspection: Detecting abnormalities

See • Hear • Smell • Touch

21/36

Page 22: WSH & Workplace Housekeeping: A 5S Approach

Good Workplace HousekeepingIndustry Examples

22/36

Page 23: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Demarcated walkway

Engineered racking

Logistics & Transport (warehouse)

Ph

oto

cre

dit: C

am

ero

n S

ing

ap

ore

Pte

Ltd

P

ho

to c

red

it: Bo

k S

en

g L

og

istic

s P

te L

td

23/36

Page 24: WSH & Workplace Housekeeping: A 5S Approach

Good HousekeepingLogistics & Transport (warehouse)

24/36

Page 25: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Neatly stacked containers

Pedestrian crossing,

warning sign for drivers.

Logistics & Transport (container depot)

Ph

oto

cre

dit: C

og

en

t H

old

ing

s L

td

25/36

Page 26: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Tidy and organised storage

Storage of reusable items (by part size)

for quick redeployment

Construction

Ph

oto

cre

dit: W

oh

Hu

pP

te L

td

26/36

Page 27: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Waste segregation

Demarcated walkway

Storage area demarcation

Segregation of electrical, gas and water hoses

Marine (on board vessel)

Ph

oto

cre

dit: S

em

pco

rpM

ari

ne

Ltd

27/36

Page 28: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Passageway in storage area

Isolation of gas storage area with fence and prohibition sign

Marine (shipyard)

Ph

oto

cre

dit: S

em

pco

rpM

ari

ne

Ltd

28/36

Page 29: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Horizontal push-back sliding racks

Ph

oto

cre

dit: C

am

ero

n S

ing

ap

ore

Pte

Ltd

Vertical carousel storage system

Metalworking

29/36

Page 30: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Workshop

layout

Drawer layout

Woodworking

Photo credit: Singapore Furniture Industry Council (SFIC) Institute Pte Ltd 30/36

Page 31: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Labelled food trays stating production date & time

Anti-slip coating on

kitchen floor

Separate compartments for raw meat and raw seafood

Neatly organised

cleaning tools

Hotels

Ph

oto

cre

dit: R

eso

rts W

orl

d S

en

tosa

Pte

Ltd

31/36

Page 32: WSH & Workplace Housekeeping: A 5S Approach

Good Housekeeping

Grey bins for oral medication

Red bins for external

preparations like creams,

lotions & patches.

Hospital (Pharmacy)

Yellow labels indicate “Different strengths available” 32/36

Page 33: WSH & Workplace Housekeeping: A 5S Approach

Housekeeping Inspection Checklist

Inspection of Housekeeping Aspects that affect WSH Yes No

1 Work area is clean, tidy and clutter-free.

2 There are no unnecessary items in the work area.

3 There are no food and drinks in the work area.

4 Aisles, walkways, stairways and exits are unobstructed.

5 There are no objects protruding into aisles and walkways.

6 No item is placed around emergency equipment (e.g., fire extinguishers, first aid kits).

7 Floors (e.g., tiles, boards and carpets) are in good condition.

8 Floors are dry and free from accumulated dust, broken glass and leaks or spills (e.g., oil or water).

9 Floor markings are highly visible and not faded.

10 Floor openings or holes are guarded by a cover, grating or guardrail on all sides (except at entrances to stairways or ladders).

11 Lamps or light sources are clean and provide adequate illumination for working.

12 Warning signs are in good condition and can be clearly seen from afar.

13 Cords, cables and hoses are bundled up when not in use.

14 Machine and equipment guards are in place and secure.

15 Tools are in good condition and in their designated location.

16 Storage areas are clean, tidy and organised.

17 Stacked materials are placed on a flat and firm foundation.

18 Storage racks used are adequate for the task and in good condition.

19 Heavier and bulkier items are placed on the lower shelves of a storage rack.

20 Hazardous substances (e.g., flammable materials, toxic substances) are stored in compatible containers, stored under appropriate conditions and affixed with GHS labels.

21 Physical barriers and warnings signs are installed around workplace hazards (e.g., sharp objects, protruding objects, a hot surface, a floor opening).

22 Proper waste bins for general waste, recyclable waste, hazardous waste, and so on are provided at work areas to facilitate responsible disposal.

23 Combustible waste is properly disposed of. For example, oily rags are disposed in closed metal waste bins.

24 Waste (including hazardous waste) is collected regularly so that there is no unnecessary accumulation of waste.

25 A predetermined disposal area has been designated for situations where waste materials (e.g., bulky waste, toxic waste) need to be accumulated till the next waste collection date.

Source:

WSH Guidelines on Workplace Housekeeping

[RECALL]Housekeeping

“The routine tasks that must be carried out in order for a system to function or to function efficiently.”

33/36

Page 34: WSH & Workplace Housekeeping: A 5S Approach

���� ��������

5S

Key TakeawayGood workplace housekeeping can

eliminate hazards and keep your company

organised, productive and safe.

STEP �: Sort

STEP �: Shine

STEP �: Set in Order

For more on Step 4: Standardise and Step: 5 Sustain, refer to WSH Guidelines on Workplace Housekeeping.

Visual

Order

Labelling

Outlining

Colour

coding

Marking

Tidy •••• Clean •••• Orderly •••• Safe34/36

Page 35: WSH & Workplace Housekeeping: A 5S Approach

Getting Started

35/36

Government Assistance

• Capability Development Grant (CDG)

• Innovation & Capability Voucher (ICV)

http://www.spring.gov.sg/

5S Training

WSQ Apply 5S Techniques(16 training providers)

http://www.wda.gov.sg/

Download: www.wshc.sg

Page 36: WSH & Workplace Housekeeping: A 5S Approach

Thank you

[email protected]

36/36