Wiring Diagrams · 3 rv y r bk pl y cc bl bk bl br cch ps2 y df c ps1 r o w bk bk fm defrost y-rv...
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Transcript of Wiring Diagrams · 3 rv y r bk pl y cc bl bk bl br cch ps2 y df c ps1 r o w bk bk fm defrost y-rv...
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 111 Catalog No. 533-80086 Printed in U.S.A. Form 38A-5W Pg 1 3-03 Replaces: 38-4WBook 1 4
Tab 5a 5a
Wiring DiagramsINDEX
*Units produced after 03/31/03.
LEGEND (Fig. 1-11)
NOTES (Fig. 1 and 2)
1. Factory wiring is in accordance with National ElectricalCode (NEC). Field modifications or additions must be incompliance with all applicable codes.
2. Use copper conductors only.3. CAUTION: Not suitable for use on systems exceeding
150 volts to ground.4. Manual reset circuit breaker is integral to the transformer.
NOTES (Fig. 3-10)
1. If any of the original wire furnished must be replaced, itmust be replaced with type 90° C wire or its equivalent.
2. For thermostat and subbase part no. see price pages.
3. Set heat anticipator at .6.4. Use copper conductors only.5. Three-phase motors are protected under primary single
phasing conditions.6. 39 va available for field-installed accessories. Control
power requirement for heat pump condensing unit is36 va (sealed). Supplied control transformer is 75 va.
NOTES (Fig. 11)
1. Factory wiring is in accordance with National ElectricalCode (NEC). Field modifications or additions must be incompliance with all applicable codes.
2. Use copper conductors only.
UNITELECTRICAL
CHARACTERISTICS(V-Ph-Hz)
LABEL DIAGRAMNUMBER
FIGURE NO. TYPE
38AQ007208/230-3-60
Not available1
Control Schematic and Component Arrangement460-3-60 2575-3-60 2
38ARQ008,012
230-3-60 38AK5401793
Control Schematic and Component Arrangement
4*
400-3-50 38AK54029656*
460-3-60 38AK54018078*
575-3-60 38AK5402119
10*40RMQ008-012 Applies to all 40RM500859 11 Unit Wiring Diagram
C — Contactor, CompressorCAP — CapacitorCB — Circuit BreakerCCH — Crankcase HeaterCLO — Compressor LockoutCOMP — CompressorDFC — Defrost ControlDFT — Defrost ThermostatDGT — Discharge Gas ThermostatEQUIP — EquipmentFM — Fan MotorGND — GroundHP,HPS — High-Pressure SwitchIFC — Indoor-Fan ContactorIFM — Indoor-Fan Motor
LAR — Low Ambient RelayLAS — Low Ambient SwitchLCS — Loss-of-Charge SwitchLLSV — Liquid Line Solenoid ValveLP, LPS — Low-Pressure SwitchMMR — Motormaster® RelayNEC — National Electrical CodeOFM — Outdoor-Fan MotorOFR — Outdoor-Fan RelayPS — Pressure SwitchRV — Reversing ValveRVS — Reversing Valve SolenoidTB — Terminal BlockTRAN(S) — TransformerTSTAT — Thermostat
Field Splice
Marked Wire
Terminal (Marked)
Terminal (Unmarked)Terminal Block
SpliceFactory Power WiringFactory Control WiringField Control WiringField Power WiringAccessory or Optional WiringTo indicate common potential only,not to represent wiring.
38AQ007, 38ARQ008,012/40RMQSplit System
Heat Pump50/60 Hz
2
SEQUENCE OF OPERATION —38AQ007 OUTDOOR UNIT WITH
40RM008 INDOOR UNIT
When power is supplied to unit, the transformer (TRAN)and crankcase heater (CCH) are energized.
Cooling — On a call for cooling, the thermostat completesthe following circuits: R-G, R-Y, and R-O. If the compressorrecycle delay of 3 minutes is complete, the compressor andoutdoor fan start. The reversing valve is energized for coolingand the indoor-fan motor starts.
When the thermostat is satisfied, the circuits are opened,and the compressor, outdoor-fan motor, and indoor-fan motorstop. The reversing valve is deenergized.
Heating — On a call for heating, the thermostat completesthe following circuits: R-G and R-Y. If the compressor recycledelay of 3 minutes is complete, the compressor and outdoor fanstart. The indoor-fan motor will also start.
If room temperature continues to fall, the thermostat com-pletes circuit R-W. If the optional electric heat package isused, the heat relay is energized, and the electric heaters areenergized.
When the thermostat is satisfied, the circuits are opened,and the compressor, outdoor-fan motor, heaters, and indoor-fanmotor stop.
Defrost — The Defrost board (DB) is a time and tempera-ture control, which includes a field-selectable time periodbetween checks for frost (30, 50, and 90 minutes). Electronictimer and defrost cycle start only when contactor is energizedand defrost thermostat (DFT) is closed (below 36 F [2.2 C]).
Defrost mode is identical to Cooling mode, except outdoor-fan motor (OFM) stops and a bank of supplemental electricheat (if equipped) turns on to warm air supplying the condi-tioned space. Defrost mode is terminated when the DFTreaches 51 F (10.6 C).
Low Ambient — Cooling head pressure control at lowambient conditions is accomplished through a low ambientrelay and switch. The switch is factory set to close at 250 psigand open at 100 psig. In Heating mode, the low ambient switchis bypassed by normally closed contacts on the low ambientrelay.
Air Circulation — When the fan switch is at FAN ON,the indoor-air fans operate continuously to provide ventilation.The thermostat operates the other components as describedabove.
Emergency Heat Cycle — If the compressor is inoper-ative due to a tripped safety device, the second stage of thethermostat automatically energizes the indoor-air fan and theelectric resistance heaters (if equipped).
SEQUENCE OF OPERATION — 38ARQ008,012 OUTDOOR UNIT WITH
40RMQ008,012 INDOOR UNIT
When power is supplied to unit, the transformer (TRAN) isenergized. The crankcase heater is also energized.
Cooling — With the thermostat in the cooling position, andwhen the space temperature comes within 2° F of the coolingset point, the thermostat makes circuit R-O. This energizes thereversing valve solenoid (RVS) and places the unit in standbycondition for cooling.
As the space temperature continues to rise, the second stageof the thermostat makes, closing circuit R-Y. When compressortime delay (5 ± 2 minutes) is completed, a circuit is made tocontactor (C), starting the compressor (COMP) and outdoor-fan motor (OFM). Circuit R-G is made at the same time,energizing the indoor-fan contactor (IFC) and starting theindoor-fan motor (IFM) after one-second delay.
When the thermostat is satisfied, contacts open, deenergiz-ing C. The COMP, IFM, and OFM stop.
Heating — On a call for heat, thermostat makes circuitsR-Y and R-G. When compressor time delay (5 ± 2 minutes) iscompleted, a circuit is made to C, starting COMP and OFM.Circuit R-G also energizes IFC and starts IFM after a 1-seconddelay.
Should room temperature continue to fall, circuit R-W ismade through second-stage thermostat bulb. If optional electricheat package is used, a relay is energized, bringing on supple-mental electric heat. When thermostat is satisfied, contactsopen, deenergizing contactor and relay; motors and heatersdeenergize.
Defrost — Defrost board (DB) is a time and temperaturecontrol, which includes a field-selectable time period betweenchecks for frost (30, 50, and 90 minutes). Electronic timer anddefrost cycle start only when contactor is energized and defrostthermostat (DFT) is closed (below 28 F [–2.2 C]).
Defrost mode is identical to Cooling mode, except outdoor-fan motor (OFM) stops and a bank of supplemental electricheat turns on to warm air supplying the conditioned space. De-frost mode is terminated when the DFT reaches 65 F (18.3 C).
3
RV
Y
R
BK
PL
Y
CCBL
BK
BL BR
CCH
PS2
Y
DF
C
PS1
O WR
BK
BK
FM
Y-RVDEFROSTCONTROL
BKR
BL
R-RV
R
BR
CAPFAN
L2T2
L1
L3
T1
T3
T2
COIL
BK
SWITCHLOW AMBIENT
3
1LOWAMBIENT
2
COIL
RELAY
R
RVCOIL
SEN
DEFROST HEAT
COMPRESSOR
HEAT/COOL
COMMON
24 VAC
WY
L1BKBK
L2
L3
BLT1
COMPT3
DANGER: ELECTRICAL SHOCK HAZARDDISCONNECT POWER BEFORE SERVICING
R
CONNECTION DIAGRAM
O
BL
OBL
ATTACH GROUND
PS2
PS1
LP/HP
LP/HP
TWO SWITCH WIRING
R
POWER SUPPLY PERN.E.C. AND LOCALCODES 208/230 VAC,60 HZ, 3 PH.
GROUND EQUIPMENTPER N.E.C. ANDLOCAL CODES.
BK
BL
BL
BL (WHENUSED)
PRI
TRANS
SEC
RBL
G
R
BL
L1T1CONT.
+t°
T3
COMPRESSOR
CONTACTOR
L3
LADDER DIAGRAM
FAN Y-RV RV
RVCOIL
CCC
DEFROSTCONTROL PS2
COIL
PS1
DF
CR Y WOR-RV
LP/HP
SEN
FM
CAP
DEFROST HEATCOMPRESSORHEAT/COOLCOMMON24 VAC
LAR
21
LAS
LOW AMBIENTRELAY
208/230 VAC, 60 HZ, 3 PH POWER SUPPLY
DFC
FAN
(WHENUSED)
RE
SE
T
24VTRANSFORMER NOTE 4
208/230V
L2
T2
CONTACTOR
T2
T1
T3BK
CCH
Fig. 1 — Control Schematic and Component Arrangement — 38AQ007 (208/230 V)
RV
Y
R
BK
PL
Y
CCBL
BK
BL BR
CCH
PS2
Y
DF
C
Y
PS1
O WR
BK
BK
FM
Y-RVDEFROSTCONTROL
BKR
BL
R-RV
R
BR
CAPFAN
COIL
2
L2T2
L1
L3
T13
T3
T2
COIL
BK
1DEFROST
SWITCH
RELAY
LOW AMBIENT
3
1LOWAMBIENT
2
COIL
RELAY
BK
R
DFR
RVCOIL
SEN
DEFROST HEAT
COMPRESSORHEAT/COOLCOMMON24 VAC
WY
T2
COMPRESSOR
L1BKBK
L2
L3T1
575/460 VAC 60 HZ 3PH
COMPT3
DANGER: ELECTRICAL SHOCK HAZARDDISCONNECT POWER BEFORE SERVICING
R
CONNECTION DIAGRAM
OBL
OBL
LADDER DIAGRAM
PS2
PS1
T1
T3
LP/HP
FAN Y-RVRV
RV
COIL
CCC
DEFROSTCONTROL PS2
COIL
PS1
DF
CR Y WOR-RV
LP/HP
SENLP/HP
TWO SWITCH WIRING
FM
CAP
DEFROST HEATCOMPRESSORHEAT/COOLCOMMON24 VAC
LAR
121 3
LAS
LOW AMBIENTRELAY RELAY
DEFROST
R
Y
BL
BL
BLG
SEC
TRANS
PRI
RBL
BL R
RE
SE
T
24VTRANSFORMER NOTE 4
575/460V
BK
L1T1CONT.
+t°
T3
CONTACTOR
L3
L2
T2
CONTACTOR
CCH
BL
ATTACHGROUND
575/460 VAC60 HZ 3PH
Fig. 2 — Control Schematic and Component Arrangement — 38AQ007 (460 and 575 V)
4
Fig. 3 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (208/230-3-60) Units Produced Before 03/31/03
5
Fig. 4 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (208/230-3-60) Units Produced After 03/31/03
6
Fig. 5 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (400-3-50) Units Produced Before 03/31/03
7
Fig. 6 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (400-3-50) Units Produced After 03/31/03
8
Fig. 7 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (460-3-60) Units Produced Before 03/31/03
9
Fig. 8 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (460-3-60) Units Produced After 03/31/03
10
Fig. 9 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (575-3-60) Units Produced Before 03/31/03
11
Fig. 10 — Control Schematic and Component Arrangement — 38ARQ008 and 012 (575-3-60) Units Produced After 03/31/03
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 111 Catalog No. 533-80086 Printed in U.S.A. Form 38A-5W Pg 12 3-03 Replaces: 38-4WBook 1 4
Tab 5a 5a
Copyright 2003 Carrier Corporation
Fig. 11 — 48RMQ008-012 (208/230-3-60, 460-3-60, 575-3-60, 400-3-50) Wiring Detail