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Wienerberger Presents Resource Efficient Clay Bricks – POROTHERM BRICKS Thursday, June 9, 2016

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Page 1: Wienerberger Presents Resource Efficient Clay Bricks ... · Wienerberger Presents Resource Efficient Clay Bricks –POROTHERM BRICKS Thursday, June 9, 2016

Wienerberger Presents Resource Efficient Clay Bricks – POROTHERM BRICKS Thursday, June 9, 2016

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Wienerberger India

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Wienerberger India – Product portfolio

9/6/2016 4

Wall Roof Facade

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The Evolution of Clay based Building Materials

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Bigger

Lighter

Cooler

Cheaper

Environmental Friendly

Precise

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9/6/2016 6Wienerberger India

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Wienerberger India – Production facility

► Plant Location: Kunigal, Karnataka

► Capacity in tons: 450 tons / Day

► Start of production: 2009

The projects include large apartment, villas,

educational institutes, hospitals, hotels,

commercial complexes and individual houses.

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Wienerberger India – Production Unit

9/6/2016 8

One of a kind brick manufacturing facility which is high tech yet green in every possible way…

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Wienerberger India – Production Unit

9/6/2016 9

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Porotherm Clay Bricks- The Smart Bricks

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Porotherm Clay Smart Bricks – Manufacturing

Process

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Re- tapping of Kiln Heat for dryers

Chamber dryers with Turbo drying technology

Bio Mass Fuel

Tunnel Kiln – 130 meter – fuel efficient

Recycle of Green waste

Optimized blend considering drying & Firing behavior – analyzed prior

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Porotherm Clay Smart Bricks – Resource Efficient

Bricks (REBs)

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Raw Materials & Resources Utilized

Product Design – Geometry

Product Contribution

Re-Cycle Potential

Green Accreditations

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Porotherm – Raw Materials (Clay)

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Main raw material: Tank Clay / All clays sourced locally (Tumkur district)

Minimum transport distances (4-12 km)

De-silting of clay tanks / non-agricultural land – Rejuvenates the

water tanks

Naturally available organic waste used as embodied body fuel

No toxic chemicals

100 % Natural

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Porotherm Clay Bricks- The Intelligent Walling

Material

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Porotherm Design / Geometry

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Design with 50% Void Ratio

Consumes half the Raw Materials

Low on demand than solid conventional walling material

brick animation.wmv

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Porotherm – Product Parameters

9/6/2016 16

Name Length Width Height Weight Density Compressive

Strength

Water

Absorption Efflorescence U-Value

Sound

Insulation

Fire

Resistance

MM MM MM Kg. Kg/m 3 N/mm 2 % W/m 2K Rw (db) min

POROTHERM HP 200 400 200 200 11.1 694 1.0 44.08 240

POROTHERM HP 150 400 150 200 8.8 733 1.2 41.90 120

POROTHERM HP 100 400 100 200 6.3 788 1.7 38.75 90

POROTHERM HP 200H 200 200 200 5.6

POROTHERM HP 150H 200 150 200 4.4

POROTHERM HP 100H 200 100 200 3.2

Dimensions (mm) 400 200 150 100

Tolerance in (mm) ± 8 ± 4 ± 3 ± 2

Weight / Density ± 10%

Note :

POROTHERM is manufactured using Natural Raw Materials, hence there could be variations in colour

Compressive testing is performed as per IS 3952 method - Ref: Annexure A of IS 3952

Sound Insulation is an estimated value as per Mass Law - NBC, without render considered

As Per EN 771-1 Class D1

POROTHERM HP - Product Parameters

Same as

full bricks

Same as

full bricks

Same as

full bricks

Same as

full bricks

Same as

full bricks

Same as full

bricks

≥3.5 ~ 15

POROTHERM HP - Tolerance

Slight

Same as full

bricks

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Product Contribution

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Lower Density – Light weight walling – 700 to 800 Kg/m3

Saves on Structural Resources in a building (Steel & Concrete)

Faster Construction / Higher Productivity

Saves Time

Saves on transport – Fuel & Road Congestion

Low on water absorption ≤ 15% (% By weight)

Saves WATER – A Natural Resource

Good on Thermal Insulations – 1.0 W/m2K

Saves Energy in conditioning indoor climate

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Product Contribution

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No shrinkage on finished product

Eliminates possibility of cracks on walls

High on Fire resistance – Fired @ 1000oC

Low on wastage

As low As – 3 to 4% (Confirmed by Third Party)

Committed towards quality and accountability

Natural and Healthy Living

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Wienerberger Quality

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Accountability

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POROTHERM HP – Bricks Cutting

STEP 1 - Mark with required size STEP 2 – Cutting with wet cutter

STEP 3 – Chisel on the Webs of brick

with sharp chiselSTEP 4 – Proper cut piece without any

wastage

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Recyclable Potential

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Burnt Clay – NO Reactivity

Bio Degradable / Part of soil

Crushed and used in farms and fields

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The Green Heritage…IGBC, GRIHA

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The rating system developed based on guidelines of USGBC and

promoted by CII – Confederation Of Indian Industries

POROTHERM HP Clay bricks are rated under following criteria’s

Energy Efficiency : Lower ‘U’ values assure better thermal insulation thus

providing comfortable indoor climate – reduce energy demand for air conditioning

- ‘U’ Value : 1.0 W/m²K

Material with Recycled Content :

- Raw Material used are industrial waste or recycled materials – thus save on

natural resources Eg. coal ash, rice husk, granite slurry etc.

Regional Material : Factory to site distance < 400km

In addition we use De- silted Clay from dead water tanks

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► GRIHA is a rating system developed considering Indian Climate Zones

and inhabitants requirements indigenously.

/ recycled content

The Green Heritage…IGBC, GRIHA cont…

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GRIHA

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Leed Rating : Gold

Project Name: Indian School of Business

Type: Institutional building

Contractor: JayPee Contractors

Architect: Inform Architects

Location: Hyderabad

Wall Area: 100,000+ Sft

Indian School of Business (Institution), Hyderabad

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June 9, 2016

POROTHERM HP : Projects

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Builder Name: Godrej Properties Limited

Project Name: Platinum

Type: Residential Apartment

Wall Area: 8,00,000 Sft

Contractor: Gammon India Limited

Architect: RSP Architects.

Structural Const: Sterling Consultants.

Location: Bangalore

Porotherm HP – Godrej Platinum

Pre Certified -

Gold Rating

Green Building

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Customer Name: Jayanagar National College

Type: Educational Institute

Wall Area: 45,000 Sft

Architect: Harsha Designs

Structural Engineer: Design Consultant & Commercial Agency

Location: Bangalore9/6/2016

Wienerberger Clients – Jayanagar National College, Blore

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Project Name: Puma Store

Type: Retail Outlet

Architect: Studio DeCode

Location: Bangalore

Wall Area: 4250 Sft

PUMA has launched their first sustainable store in Bangalore,

India making it an exceptional retail experience. It is the first one

globally that will revolutionize the concept of retail spaces. The

800 sq meters space has been designed in a way where every

element has been locally developed and sourced. It

incorporates a number of revolutionary and innovative design

strategies to ensure significant energy savings and

environmentally friendly practices. The lower levels serve as a

retail area and a ‘PUMA Social Club’ cafe and bar is located on

the upper floor and terrace.

Puma Store (Retail Outlet), Bangalore

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Builder Name: Advantage Raheja

Project Name: Pebble Bay

Type: Residential Apartment

Wall Area: 700,000 Sft

Contractor: Gammon India

Architect: Vijay Raheja

Structural Const: Prasad Consultants

Location: Bangalore

9/6/2016

Wienerberger Clients – Raheja Pebble Bay (Apartments),B lore

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Builder Name: Total Environment Building Systems Pvt Ltd

Project Name: WOYM, TMFT, VGG

Type: Residential Apartment

Wall Area: 12,00,000 Sft

Contractor: Inhouse.

Architect: Inhouse.

Structural Const: Inhouse.

Location: Bangalore

Porotherm HP – Total Environment

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Project Name: Geojit BNP Paribas

Type: Commercial Building

Leed Consultant: M. SELVARASU

Location: Kochi

Porotherm Bricks Used: Over 140,000

The landmark building is constructed keeping in mind

the environmental health, sustainability and the

comfort of the occupants. It focuses on efficient

energy management and low water consumption and

will generate less waste materials, thus creating a

space for a healthy work environment. The building

that boasts of 1,04,580sqft area is expected to

consume 25% less energy than other conventional

buildings.

Geojit BNP Paribas’ Green Building, Corporate office @ Kochi

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Builder Name: Ramanyam

Project Name: Aurovil

Type: Residential Apartments

Wall Area: 170,000 Sft

Contractor: In house

Architect: In house

Location: Chennai

9/6/2016

Wienerberger Clients – Ramanyam, Aurovil), Chennai

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Client Name: Quasitum Intelli software pvt ltd

Type: Commercial- IT Park

Wall Area: 60,000 Sft

Contractors: Opus India developers

Architects: Fluid Space Architects

Location: Bangalore9/6/2016

Wienerberger Clients – Quasitum Intelli (Commercial), Blore

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – Individual Residences

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Porotherm HP – School Project

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Thank you for your time

Visit us at our showroom on Richmond Road