WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN …Most horizontal extrusion connections have a...

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WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALLSETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING

Order #XXXXX - VK-1306 - General Layout

Plan View

10ft

10ft


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Order #XXXXX - VK-1306 - General Information

The Tool Typical Connection

Horizontal Inline Connection (remove only one setscrew) Base Plate ConnectionVertical Connection (remove only two setscrews)

Most Visionary Designs exhibits can be assembled with the supplied Hex Key Tool. Occasionally, a flat head screwdriver may be required.

Most horizontal extrusion connections have a patented expandable lock. This lock inserts into the groove of an opposing extrusion. Tightening the lock with the Hex Key Tool expands the lock and creates a strong positive connection.

Remove only (1) setscrew when disassembling. Replace setscrew in extrusion after assembling it. Before packing, replace setscrew in extrusion to avoid losing it.

Attach base plate to round or square vertical extrusion using the bolt provided. Be careful not to strip the threads.

When vertical extrusions are packed in portable cases rather than crates or tubs, they must broken down into smaller sections which then requireassembly.

Remove only (2) setscrews when disassembling. Replace setscrews in extrusion after assembling it. Before packing, replace setscrews in extrusion to avoid losing them.

Using Your Setup InstructionsThe Visionary Designs Setup Instructions are created specifically for your configuration. They are laid out sequentially, including an exploded view of the entire display, and then a logical series of detailed steps to assemble the main structure and components. We encourage you to study the instructions before attempting to assemble your exhibit.

Each page reminds you to tighten the setscrews after disassembling your exhibit to prevent loss of the locks and setscrews (see below in RED). This is VERY IMPORTANT.

Cleaning and Packing Your Display1) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners.2) When cleaning laminate inserts or countertops, use mild cleansers and a soft material such as cotton.3) Keep all display components away from extreme heat and long exposure to sunlight to avoid warping and fading.4) Retain all packing material. It will make re-packing much easier and will reduce the likelihood of shipping damage.

Typical Connection (cont’d)

Numbered Label

Each extrusion contains a numbered label whichcorresponds with setup instructions.The label is located within a groove of the extrusion(when possible). With Visionary Designs the labels contain Black numbers unless otherwise specified.

Detail C E liateDD liateDDetail B

Detail A

Setscrews


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Order #XXXXX - VK-1306 - Graphic Installation

Graphic Removal

SEG Graphic: To Ensure Proper FitCorner A

Corner D

Corner B

Corner C

It is important to first insert graphicinto each alternater corner then tothe sides of the frame.If this is not done, graphic will not fitinto the frame correctly.

Step 1Insert corner A.Turn edge of graphic so silicon weltis perpendicular to face of graphic.Insert narrow side of welt with fabricto outside into the channel. Repeat for other side of this corner.

Step 2Repeat Step 1 for opposite cornerC, then insert corner B, followed bycorner corner D, to complete theinstallation of the corners.

Step 3Once all corners are inserted, pressone silicon edge into channel fromcorners and work toward the center.Make sure welt is fully inserted intochannel. Continue until all sides aredone. Smooth out edges of graphic.

To remove the graphic fromthe frame, locate the fabricpull tab.Gently pull up on the tab toremove the fabric.


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Order #XXXXX - VK-1306 - Backwall Assembly

Part Number1/1a2/2a3/3a4a/4b5a/5b

67

Qty for Step1/1222211

Steps1) Attach 42“h Vertical extrusions [2 and 2a] and 40” Round Oval extrusion - Workstation Counter support [6] to the Oval base plates [1 and 1a].2) Attach 42”h Upper Vertical extrusions [3 and 3a] atop of Lower Vertical extrusions [2 and 2a].3) Assemble all Horizontal extrusions [4a to 4b and 5a to 5b].4) Attach 19” Tapered Horizontal extrusion - Workstation Counter support [7] between 84“h Vertical [2/3] and Tapered Vertical extrusion [6].5) Attach 84” Lower Horizontal assemblies [4a/4b] between Vertical assemblies [2/3 and 2a/3a] as shown. NOTE: SEG Extrusion on Lower Horizontals must face UP.6) Attach 84” Upper Horizontal assemblies [5a/5b] between Vertical assemblies [2/3 and 2a/3a] as shown. NOTE: SEG Extrusion on Upper Horizontals must face DOWN.7) Place Counter top with Thumbscrews onto horizontal extrusion [7].

DescriptionBase Plates42”h Lower Vertical extrusion42”h Upper Vertical extrusion42.886” Lower Horizontal w/ SEG extrusion 42.886” Upper Horizontal w/ SEG extrusion 40“ Round Oval extrusion - Workstation Counter support19” Tapered Horizontal extrusion - Workstation Counter support

1

6

1a

4a 4b

5a 5b

2a

2

7

3a3

Note: For Attaching GraphicsRefer to Gaphic page

SEG Graphic Groove attached to BOTTOM of Horizontal Bars

After setting counter on horizontalsupport, put washer on thumbscrew, and attach thumbscrew through counter to vertical extrusion as shown.

Counter Attachment

Washer

Wing Nuts

*

*

*

*

*

*

*

*

* = Indicates A10 clamp

Note: A10 Clamps must stayattached to vertical extrusions

Connectors for monitormount attachment

SEG Graphic Groove attached to TOP of Horizontal Bars

Monitor Mount Attachment

Attach back plate to connectorson vertical extrusion using screws.Then attach top plate and tightensetscrews to secure.

Counter Top AttachmentInsert screws located on undersideof counter into holes on flange plateand secure with wing nuts.

Wing Nut

Screw

6a

Insert screws located on undersideof counter into holes on flange plateand secure with wing nuts.

Vertical Connector A

Horizontal Connector B

B

A


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Order #XXXXX - VK-1306 -

Item8910

Description9.2856”h Vertical extrusion9.2856”h Vertical extrusion43.66”w Curved Horizontal Extrusion

Qty.111

Steps:1) Connect curved horizontal extrusion [10] between vertical extrusions [8 and 9].2) Attach assembled header to top of assebled backwall as shown.

**NOTE: Header must stay assembled when shipping

9

10

Lock header frame totop of assembled backwall

Extrusion LockExtrusion Lock

Graphic AttachmentVelcro graphic to BACK ofassembled header frame.

8


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Order #XXXXX - VK-1306 - Light and Wing Placement

Light Connection

Attach Lights toBackwall where desired and tighten in place.

When desired locationis found, tighten

set screw to secure.

Tighten plastic knobto secure

wing in place.

Slide connector on backof A10 clamp into grooveof extrusion.

A10 Clamp Attachment(If Removed)

*Note: Curved extrusion[10] and horizontal [11]must stay assembledwhen shipping.

Item1011

11a

Description30.2” Curved Extrusion12.184”w Horizontal ExtrusionFlange Plate

Qty.111

Steps:1) Connect horizontal extrusion [11] to curved extrusion [10].2) attach assembled counter support [10/11] to vertical where indicated.3) Attach flange plate [11a] to top of curved extrusion [10] as shown.4) Attach counter atop support, see counter top attachment detail.5) Attach Monitor Mount and Literature Trays, see attachment details below.

Counter Top AttachmentInsert screws located on undersideof counter into holes on flange plateand secure with wing nuts.

Wing NutScrew

10

11

11a

Monitor Mount Attachment

Connectors

Attach monitor mount back plateto connectors using screws provided.

Slide A10 Clampinto groove

of square extrusion.

When desired locationis found, tighten

set screw to secure.

Set-Screw

A10

Tighten black plasticset screw to secure

Wing in place.

Black PlasticSet-screw

Wing Attachment

*Note: A10 clamps muststay attached with verticals

Attach connector piece to rackas shown. Then connect

assembled literaturerack to vertical extrusion.

Literature Rack Attachment

Tighten Lockto Secure

*

*

* *

*


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Order #XXXXX - VK-1306 - Canopy Assembly

Connections are made by holding the button down and sliding the red tube into opposingtube until the connection is made. To disassemblepush button and pull or twist extrusions apart.

Push-Button

Push-Button

6 6

66

Numbered Label

Using Your Setup InstructionsThe Aero Overhead Sign Setup Instructions are created specifically for your configuration. They include an exploded view of the frame which is sequentially numbered. We encourage you to study the instructions before attempting to assemble your exhibit.

Connections are kept very simple: no tools. Everything assembles with push-buttonconnectors and pre-connected horizontal sections.

Cleaning and Packing Your Display1) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners.2) Retain all packing material. It will make re-packing much easier and will reduce the likelihood of shipping damage.

Steps:1) Connect canopy pieces together as shown.2) Apply pillow case graphic to assembled canopy

AA

BBD

D

CC

Push-Button

Push button then rotatefor packing purposes


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Order #XXXXX - VK-1306 - LTK-1001 AssemblyLTK-1001 Assembly - Order #XXXXX - Page 1 of 1

Setup Instructions:A) Use standoff screws to secure the front panel with door and back panel of the pedestal to the side panels.B) After assembling front, back, and side panels, slide floor into the bottom of the pedestal. The floor will sit on pins on the inside of the side panels.C) After floor is in place, use velcro attachments to install shelf.

StandoffScrew

Front Panel with Door

Floor

Shelf withVelcro Supports

Attach the oval countertop to the pedestal base.


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Order #XXXXX - VK-1306 - Case Packing - Case 1 of 342”h Square ExtrusionQty. : 4Located in Case : ______

42”h ExtrusionQty. : 4Located in Case : ______

Tapered Counter SupportQty. : 1Located in Case : ______


Curved Standard Canopy PieceLocated in Case : ______



Upper Wing panelQty. : 2Located in Case : ____

Lower Wing PanelQty. : 2Located in Case : ____

Halogen LightQty. : 3Located in Case : ____

Workstation Counter TopQty. : 1Located in Case : ____


Oval Base PlateQty. : 1Located in Case : ____


Additional Accessories:

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

A10 Clamps for WingsQty. : 8Located in Case : ____

Graphic

Setup Hardware

Halogen Lights

Graphics

Setup Hardware

Level 1 Level 2 Level 3 Level 4

Level 4

Counter Top

Base Plate #1

#6

#6

#7 #5B

#4B

#5A

#4A

Can

opy

Wings

Counter Top

Base Plates #1/1a

#3a

#2a

#2 #3

Level 1 Level 2 Level 3 Slip Sheet


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Order #XXXXX - VK-1306 - Case Packing - Case 2 of 3

42”h Square ExtrusionQty. : 4Located in Case : ______

42”h ExtrusionQty. : 4Located in Case : ______






Upper Wing panelQty. : 2Located in Case : ____

Lower Wing PanelQty. : 2Located in Case : ____

Halogen LightQty. : 3Located in Case : ____





Additional Accessories:

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

_____________________________in case_____

A10 Clamps for WingsQty. : 8Located in Case : ____

Graphic

Setup Hardware

Lit Racks

Graphics

Setup Hardwareand Monitor Mount

Lit Racks

Level 1 Level 2

#6

#7

#5B

#4B

#5A

#4A

Cen

ter C

anop

y P

iece

s

Wings

Counter Top

Base Plate #1

#3 #2 #2 #3

Level 1 Level 2 Level 3 Level 4


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Order #XXXXX - VK-1306 - Case Packing - Case 3 of 3

Counter Top (2) Side Panels Back PanelFloor and Internal Shelf

Level 2Level 1 Level 3 Level 4 Level 5

Front Panel w/ Door

Top View

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