What is Railway

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    Railway Engineering6th semester

    Introduction to Railway Engineering(Lecture # 1)

    Subject : Railway Engineering

    Department of Transportation Engineering and Management,

    UET Lahore.

    What is railway?A railway can be defined as an engineered structure consisting of two metals

    guiding rail on which cars are either self propelled or pulled by a locomotive.

    What is railway engineering?Branch of Transportation Engineering involved in the planning, design,

    construction, operation and maintenance of railway land facilities used for the

    movement of people and goods serving the social and economic needs of

    contemporary society and its successors.

    Why Railways are built?There could be several reasons, some might be:

    Military Purpose (strategic conditions)

    Linking of trade centres

    Connecting port with interior of country

    Shortening existing route

    Laying of a Branch Line

    ABCC

    ABCD

    ______ ACB (Existing Line)

    -------- ACB (Proposed shorte

    line)

    ______ ACB (Main Line)

    -------- ACD (Proposed Branch

    Line)

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    Place of Railways in SocietyAt one point in time, railroads were most important (In terms of usage) part of

    transportation system, because they were the only ones which made the mass

    movement of people and goods possible. Today railway industry is famous for its

    use in transport of freight.

    Because of their higher weights and increased volumes, bulk products like coal, iron

    ore, wheat, building material, etc. railways as the mode of their transportation is

    desirable as compared to other modes.

    Comparison Among Modes (Freight Transport)

    Motor Truck: Rapid movement of freight over short distances and flexibility of

    movement in urban areas.

    Airlines: Rapid service for passengers, mail and small shipments of lightweight,

    valuable commodities where speed is a controlling factor

    Waterways: Bulk freight is transported at low cost but slow speed.

    Pipelines: Direct, low cost and dependable movement of petroleum and gas.

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    A commuter is a person who

    makes the journey from

    home to work and back every

    working day using some form

    of transportation system

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    Railway Engineering6th semester

    Railroads: Provide rapid, economical and dependable movement for all types of

    commodities especially bulk freight. Mass commutation is also possible through

    railways (interchangeably called as railroads)

    Right of WayA railway right of way, abbreviated as ROW or R/W, is the land upon which theroadbed and other necessary facilities are constructed.

    On single track railways, the width of R/W is usually measured at right angles to the

    centre line of track and from the centerline to the edge of the railways property, a

    boundary known as right of way line. On a multiple track railway,

    the centre line of the R/W may coincide with the centerline of one

    of the tracks or it may come midway between the tracks.

    Width of Right of Way

    Common widths are 50, 60, 80, 100, 200, or even 400. Withinstation limits the width is increased to incorporate necessary

    structures, facilities and tracks.

    What should be considered while acquiring Right of Way?1. Depths of cuts and fills

    2. Slopes

    3. Side ditches

    4. Erosive action of wind and water, etc.

    5. Future double tracking

    6. Price of land, as the land value increases after construction of railway facility.

    Increasing or acquiring R/W afterwards could be more costly.

    Elements of railway track and theirfunctions (Lectures 2+3)

    Subject : Railway Engineering

    Department of Transportation Engineering and

    Management, UET Lahore.

    Roadbed

    Ballast

    Sleeper

    Fastenings

    Rails

    PAK-WATCH

    R/W is usually100 in Pakistan

    Figure 1: Elements of Railway Track (figure not toscale)

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    RoadbedA railway roadbed is a regular, prepared subgrade on which are laid the ballast

    section, ties and rails.

    Purpose of subgrade

    1. Weights of tracks + ballast + train loadings are supported as uniformly aspossible and transmitted with diminishing uniform pressures to the

    supporting natural ground beneath.

    2. Drainage is facilitated.

    3. Smooth, regular surface is provided on which the ballast section and track

    structure can be laid.

    Design of roadbed section

    Three important factors have to be considered:

    1. Width of subgrade (or base of cut)

    2. Depth of cut or fill3. Side slopes of the cut or fill

    Width of roadbed

    It is determined in part by width of ballast section which depends on several

    variables like subgrade and ballast material, weather, size of ties, weight of

    rail, volume and speed of traffic and axle loadings.

    Design of ballast section & width of subgrade is based on expected traffic at

    least 10 to 15 years in future.

    The cost of extra width at the time of construction should be balanced

    against estimated future cost of roadbed widening.

    Separate standards of roadbed & ballast are used for mainline and branchline.

    Road bed shoulders should extent a minimum of 18 beyond the toe of

    ballast slope to give adequate support to ballast section.

    More widening of subgrade is required where soils are susceptible to wind /

    water erosion.

    In case of settlement, final top subgrade width must be maintained.

    Otherwise with successive ballast layers (also called as lifts) to hold the

    established gradient, top of fill becomes too narrow for its height and for the

    width of ballast section.

    The most important factor affecting width of cuts is side ditches. Base width of 3 6 with side slopes of 1:1 are standards in common use for

    width of cuts.

    If gradient is steep, shoulder must be protected against erosion.

    Depth of Fill (Embankment)

    Allowance for settlement & erosion must be given.

    High water levels must be considered.

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    Side Slopes

    Depends primarily upon shearing strength & angle

    of repose of the materials forming the slope.

    A slope of 1 12 : 1 is commonly used in railway

    design for both cuts and fills and gives reasonable

    stability for most materials. Sands / Clays may require 2 : 1 or even 3 : 1

    Solid rock cuts may stand on 12: 1 or 14 : 1

    A final decision on rate of slope must depend on type of soil used rather than

    on rule of thumb.

    A slope of 2 : 1 is approximately one third longer than 1 12 : 1 and receives,

    approx. one third more rainfall. Therefore effects of erosion must be

    considered while deciding whether to make slope wider or flatter.

    Slope Protection

    Different options exist, some are:

    1. Paving:

    To pave means to make hard, durable and permanent.

    It gives pleasing appearance. There are options of stone

    paving, asphalt paving, etc. Decision must be made

    according to budget.

    2. Rip Rap:

    Loose placement of stones along slope with toe wall.

    Protects saturated fills along rivers and lakes.

    Grouting between stones could be used for greater stability.

    3. Planting:

    Choice of plantings is determined by conditions of local soil, climate and rainfall.

    Native plants are likely to give best results.

    4. Cinder Blankets:

    Used for clay embankments.

    5. Retaining Walls:

    Provided when angle of slope is considerably greater than angle of repose of slopematerials.

    Figure 2: Asphalt Paving

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    Roadbed Materials

    Functions of soils

    Soils have a dual function for roadbed. 1) Soils constitute the foundation on

    which railways are constructed. 2) Soils are also the materials of which the

    roadbed is constructed. An engineer cant always select soils entirely by his own choice because a

    railway track is hundreds of miles long and a variety of soils are encountered

    in the field. Proper knowledge of soils & their functions can help creating a

    stable and purpose fulfilling track. This knowledge is primarily based on

    classification of soils and their properties.

    Testing of Soils for Selection

    There are many tests related to soils which help in determining their behavior in

    field.

    1. Classification by Grain SizeSoil Type Grain Size

    (mm)

    Gravel Coarser than 2

    mm

    Coarse

    Sand

    2 0.6

    Medium

    Sand

    0.6 0.2

    Fine Sand 0.2 0.06

    Silt 0.06 0.002

    Clay 0.002mm and

    finer

    Uniformity coefficient = Cu =D60D10

    The uniformity coefficient is defined as a ratio: the size at which 60 percent (by

    weight) of a sample passes through a sieve (in other words 60 percent of the

    sample is finer than a given size) divided by the size at which 10 percent of the

    same sample (by weight) passes through a sieve (10 percent is finer than a given

    size). A Cu of 1 indicates all the particles are the same size. As the number goes up

    the size differentiation becomes greater and hence sample becomes less uniform.

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    2. Atterberg Limits

    It compares the differences in physical properties of clays at various water

    contents

    Plastic limit Pw is that lowest water content at which the soil begins to

    crumble when rolled into threads.

    Liquid limit Lw is that highest water content at which the soil will not flowunder standard conditions.

    Some highway departments prohibit soils as fill materials having a Lw greater

    than 65%

    With consistency limits, we are able to know about the swelling and shrinking

    potential of clays & silts.

    Other tests include specific gravity, moisture content and shearing

    strength.

    Effect of Soil Properties On Roadbed / Subgrade

    Properties of good roadbed materials

    To fulfill the functions of subgrade, the greatest uniformity and permanency is

    obtained when subgrade material is free of excess moisture and has physicalcharacteristics providing high internal friction, high cohesion, and density, low

    compressibility, low capillarity and low elasticity.

    Why High Internal Friction and Cohesion?

    To hold the soil firmly in place Soil with less cohesion, such as wet sand , is likely to slump and slide in

    addition to being susceptible to surface erosion.

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    Why High Density?

    A dense soil tends to exclude moisture since the volume is largely filled with

    soil particles and little room is left for moisture to intrude

    Why low compressibility?

    A highly compressible soil is slow in consolidating. If not fully compacted atthe beginning, it continues to compress under traffic, causing the top of

    subgrade to settle.

    Why low elasticity?

    The unfavourable reaction of compressibility is intensified if the soil is

    highly elastic.

    The compressed soil rebounds when the load is removed, and the process

    of consolidation is prolonged.

    Adverse Properties

    Tendency to flow or run because of rounded shapes of sand & silts. Flowoccurs due to low internal friction and cohesion.

    Swelling and frost action.

    Lateral flow under pressure

    Use of soils Gravel is the only natural soil which does not require an admixture to make it

    suitable.

    Theoretically ideal soil is one in which several constituents are equally

    proportioned. Greater percentage of gravel is desirable due to its hardness

    and structural strength. To this should be added sand to bed larger gravelparticles, silt to act as filler & clay to fill remaining voids and provide a water

    film for cohesion.

    Soil Proportioning

    First Method

    Bring from scattered pits the desired soils in proper amounts and mix the several

    types in spreading and compacting operation.

    Second MethodEngineer may obtain helpful selection at pit. If several grades and soil types are

    available in one or more pits, the loading and unloading can be performed to place

    the individual soils in proper relation to each other in fill.

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    Control TestsStandard tests are done on actual construction samples and curves, charts & other

    guides are provided, against which to measure & obtain the desired degree of

    compaction. These tests are

    1. Compaction Test2. Moisture Content for use in compaction test.

    Inspection Tests1. These tests are done to insure that the standards established by the control

    tests are being secured. These tests are:

    2. Dry density test to determine adequacy of compaction

    3. Soil-Volume Relations determination of unit weights before and after

    excavation to establish change in volume.

    4. Moisture-density relations amount of water required per unit of borrow

    material to bring the moisture content of borrow material upto that of

    compacted material.

    Drainage

    What is Track Drainage?

    Drainage is defined as interception, collection and disposal of water away

    from track.

    If you intercept someone or something that is travelling from one place

    to another, you stop them before they get to their destination You have to intercept the evil water before it reaches its destination which

    is your very own railway formation.

    Sources of Water Entering Track

    Why Drainage is so important to study?

    Because:

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    There is scarcely any item of maintenance cost which is not increased by

    effects of poor drainage.

    A poorly drained subgrade permits cinders, stone dust and dirt to accumulate

    in and foul the ballast, leading to pumping joints.

    Pumping joints cause excessive rail end batter, joint bar wear & tie

    deterioration. Washing out of tracks, poor line surface of gauge, accumulation of ice &

    snow, obstructing tracks in tunnels.

    Drainage Types

    Intercepting & diverting ground water

    Containing and channeling streams

    Disposing of rainwater and snow run-off

    Tapping and draining water pockets and springs

    Intercepting seepage and underground streams

    Drying Saturated fills

    Lowering water tables Drying the ballast section by draining water from under the ties

    All these could be broadly classified into Surface Drainage and Subsurface

    Drainage.

    Surface Drainage

    Most important factor in embankment design and maintenance

    Generally, provision of 1 in 30 cross slope on top of formation towards cess,

    side and catch water drains, culverts and bridges comes under this category.

    Types of Surface Drainage

    1. Side Drains

    2. Catch Water Drains

    Side Drains

    Normally not needed for embankment

    Required if blanket is below ground level due to height of embankment

    In case of cuttings, properly designed side drains of required water carrying

    capacity are to be provided

    Catch Water Drains

    Surface water flowing from top of hill slope towards the track is controlled by

    provision of catch water drains

    Providing side drains for the same purpose is not feasible

    Catch water drains are provided running almost parallel to the track upto a

    point where the water can be safely discharged off

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    Discharge Capacity of Catch

    Water Drains

    Channel Capacity = Q=A V

    Where,

    Q=Channel capacity

    A=Cross-sectional area

    V=Flow velocity

    The flow velocity could be assumed or

    found from mannings formula as under,

    V= 1.486n r23 s12

    Where,

    r=hydraulic radius= AWetted Perimeter

    s=energy slope per foot of length

    n=roughness coefficient

    Gradients of ditch may be same as tracks but not less than 0.3% to makeditches self flushing & free of standing water. Too high gradient, giving

    velocities of 5 10 per second leads to scouring.

    Subsurface Drainage

    Main objectives of sub surface drains are to lower the level of water table and

    to intercept or drain out underground water

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    The sub-surface drains may consist of perforated pipe or open jointed solid

    pipe in a trench with backfill around it or it may simply be free draining

    material in the trench without any pipe

    The subsurface drains can also be provided with geotextile either along the

    trench or around the pipe or both

    Backfilling Backfilled with excavated soil and thoroughly compacted so as to stop

    water directly percolating from backfill material around the pipe. See the above

    figure on this page.

    Use of Free draining materials in subsurface drains

    When only free draining material is used in trench, the main drain may be

    constructed without any pipe. The trench may be filled with material such as gravel

    or stone aggregate free from organic and deleterious substances.

    Types of Subsurface Drainage (Group Discussion on 5th March)

    Boulder Drains

    French Drains

    Horizontal Drains in Cuttings

    Failure of Railway Embankments

    Read this topic from the book Roads, Railways, Bridges, Tunnels & Harbor

    Dock Engineering by B.L Gupta.