WFA Annual Report - FINAL

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Basin Electric Power Cooperative Kansas City Board of Public Utilities Southern Minnesota Municipal Power Agency Sunflower Electric Power Corporation Tri-State Generation and Transmission Association, Inc. Sikeston Board of Municipal Utilities Arizona Electric Power Cooperative, Inc. Arkansas Electric Cooperative Corporation Arkansas River Power Authority Associated Electric Cooperative, Inc. The City of Grand Island City Utilities Colorado Springs Utilities Dairyland Power Great River Energy Hastings Utilities Heartland Consumers Power District Lincoln Electric System Lower Colorado River Authority Missouri River Energy Services Nebraska Public Power District Silicon Valley Power FUELS ASSOCIATION 2013/2014 Annual Report W E S T E R N F U E L S A S S O C I A T I O N , I A N N I V E R S A R Y 1 9 7 4 WESTERN

Transcript of WFA Annual Report - FINAL

  • Basin Electric Power Cooperative

    Kansas City Board of Public Utilities

    Southern Minnesota Municipal Power Agency

    Sunflower Electric Power Corporation

    Tri-State Generation and Transmission Association, Inc.

    Sikeston Board of Municipal Utilities

    Arizona Electric Power Cooperative, Inc.

    Arkansas Electric Cooperative Corporation

    Arkansas River Power Authority

    Associated Electric Cooperative, Inc.

    The City of Grand Island

    City Utilities

    Colorado Springs Utilities

    Dairyland Power

    Great River Energy

    Hastings Utilities

    Heartland Consumers Power District

    Lincoln Electric System

    Lower Colorado River Authority

    Missouri River Energy Services

    Nebraska Public Power District

    Silicon Valley Power

    F U E L S A S S O C I A T I O N

    2013/2014 Annual Report

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    W E S T E R N

  • About Us

    A not-for-profit cooperative, Western Fuels Association supplies

    coal and transportation services to consumer-owned and

    investor-owned electric utilities throughout the Great Plains,

    Rocky Mountain and Southwest regions. We currently serve a

    wide variety of public power entities ranging from rural electric

    generation and transmission cooperatives to municipal utilities.

    Western Fuels Association provides its members with diverse

    and extensive expertise in coal exploration, coal mining, coal

    procurement and transportation management.

  • 1

    Selected Financials

    Western Fuels Association, Inc. (In thousands)

    Year Ended December 31 2013

    Assets

    Cash and cash equivalents $ 6,737

    Investments available for sale 12

    Accounts receivable:

    Members 16,612

    Affiliated companies 504

    Other

    Costs recoverable under coal purchase agreements (575)

    Prepaid expenses and other assets 429

    23,719

    Investments in other organizations 575

    Restricted investments in Western Fuels-Wyoming 34,010

    Equipment and railroad properties, net 2,011

    Furniture, office equipment and leasehold improvements, net 193

    Total Assets $ 60,508

    Liabilities

    Accounts payable $ 16,720

    Accrued interest payable 126

    Advance collections for transportation costs 1,318

    Notes payable

    Capital lease obligations 1,010

    Other notes payable

    Deferred liabilities 773

    19,947 Members Equity Initial membership fees 0

    Patronage capital certificates 3,854

    Per-unit retain certificates 2,564

    Restricted equity in Western Fuels-Wyoming 34,010

    Accumulated margin (deficit) 132

    Unrealized gain on investments available for sale 1

    40,561

    Total Liabilities and Members Equity $ 60,508

    Western Fuels Association, Inc. (In thousands)

    Year Ended December 31 2013

    Revenues

    Total coal and transportation revenue $ 296,366

    Cost of goods sold

    Acquisitions

    Transportation and delivery costs (289,233)

    Total cost of goods sold (289,233)

    Net operating revenue 7,133

    Other income (expense)

    Other income 783

    Interest income 9

    Annual membership fees 8

    Interest expense (90)

    Gain on sale of assets

    General and administrative expenses (7,249)

    Net margin (deficit) before income taxes 594 Income taxes

    Net margin (deficit) 594 Investment in Western Fuels-Wyoming to specific members 782

    Unrealized gain (loss) on investments available for sale

    Net Comprehensive Gain (Loss) $ 1,376

    CONSOLIDATED BALANCE SHEETS CONSOLIDATED STATEMENTS OF OPERATIONS

  • 2

    CEO Message

    Forty years ago, a circle of professional friends committed themselves to the

    advancement of rural electric cooperative interests in an exceedingly challenging

    business environment. They created Western Fuels Association, Inc. (WFA), to

    meet the need for long-term fuel supplies at consumer-owned electric utility power

    plants.

    The details of the challenges to WFAs operations in 2014 are significantly

    different from those of 1974. But the founders legacy their commitment to

    deliver coal on a not-for-profit basis at the lowest possible cost consistent with

    sound business practices lives on. This year, we celebrate our singular heritage

    with a recollection of four decades of history.

    While our founders could not have predicted the scale and manner in which

    WFA would evolve to meet member fuel supply needs, they would share my pride

    in this organization and our employees.

    Fuel supply

    WFAs primary responsibility is to deliver coal to its members power plants

    whether from mines managed by WFA or purchased from other coal producers. By

    providing these services our members are assured that the coal they use to gen-

    erate electricity for their consumer owners is affordable and reliable. Coal remains

    the nations consistently low-cost fuel supply and produces over 40 percent of the

    electricity used in homes, business and industry throughout the U.S. Sufficient

    reserves exist to provide a reliable source of domestic energy more than 200 years

    into the future.

    As was envisioned at the outset, Western Fuels coal acquisition program

    involves us in contractual relationships with a number of coal producers. Most of

    that coal originates from surface mines in the Powder River Basin; the worlds most

    prolific coalfield and a national treasure, though it's seldom characterized that way.

    Through management services agreements with Western Fuels-Wyoming

    (WFW) and Western Fuels-Colorado (WFC), WFA manages three surface coal

    operations in Colorado and Wyoming. The approximately 350 employees at the Dry

    Fork, Colowyo and New Horizon mines supplied nearly one-third of our members

    annual coal requirements in 2013 and produced an additional 2 million tons for

    sales to non-members.

    Because WFA functions as both a coal buyer and coal seller, WFA is uniquely

    positioned in the coal industry. Our members benefit not only from that market

    knowledge, but also from our understanding of the cost to mine coal, in evaluating

    coal supply proposals. This translates to a better understanding of the dynamics of

    the thermal coal market as we are routinely in the market on behalf of our members

    for spot and long term coal purchases.

    Mine Operations

    Our coal mining operations are detailed mine-by-mine elsewhere in the

    annual report, however, two aspects merit mention here.

    Lost Time Accidents are a familiar metric of employee health and safety.

    Western Fuels-Colorado employees at the New Horizon Mine in Nucla, Colorado,

    have worked more than three-and-a-half years without a single Lost Time Accident.

    In fact, there has been no reportable injury at New Horizon within the last year!

    Even though New Horizon is a small truck/shovel operation, the fact the people

    who work there can work that long without significant injury is a testament to their

    commitment to create a safe working environment for one another. The Colorado

    Mining Association recognized that accomplishment earlier this year by awarding

    New Horizon its small mining operation safety award.

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    Western Fuels-Wyomings Dry Fork Mine enjoys an even longer stretch without

    a Lost Time Accident. Wyoming Governor Matt Mead recognized this significant

    achievement in awarding Dry Fork employees their first-ever State Mine Inspectors

    Small Mine Safety Award. Again this is a testament to people who work together

    committing to one another to create and maintain a safe work environment. Their

    commitment now extends to four-and-a-half years without a Lost Time Accident

    and almost two years without a reportable injury.

    Western Fuels-Colorado only became responsible for operations at Colowyo

    Mine in the last few years. Over that time period they have achieved a 40 per-

    cent reduction in federal Mine Safety and Health Administration citations. The

    Colorado Mining Association (CMA), during its annual membership meeting this

    past February, recognized five innovative safety improvements WFC has imple-

    mented in Colowyo operations. Also at the meeting, a Colowyo heavy equipment

    operator, Robert Everette Jr, was recognized for having worked a total of 30 years

    at Colowyo without experiencing a single lost time accident.

    Colowyo and Dry Fork mine employees have incorporated elements of the

    National Mining Associations CORESafety program into their respective safety

    processes. The goal of the CORESafety program is for the industry to achieve

    zero mine fatalities and a 50 percent reduction in reportable injuries over the next

    five years.

    The second area I believe to be of great, but understated significance, concerns

    recent decisions by the WFW and WFC Boards of Directors in authorizing the pur-

    chase of new loaders. Loaders are the workhorse machines at the mines and form

    the backbone of coal production. The Boards decisions are an affirmation of their

    continued support and dedication to the associated mines to increase productivity

    and lower the cost of coal they consume.

    Railroads

    To meet soaring consumer electric-

    ity demand during 2013/2014s harsh

    winter, our members drew down coal

    stockpiles to record low levels. With the

    end of winter and the promise of bet-

    ter weather, spring generally provides

    an opportunity to replenish coal stock-

    piles. However, 2014 is proving to be a

    challenge.

    We understand that harsh weather

    conditions can disrupt rail, utility and mining operations alike. But the current prob-

    lem isnt related to coal production; its coal delivery. While it would appear that WFA

    is achieving above average success in our effort to replenish member stockpiles,

    we will continue our focus on rail logistics until each members stockpiles reach

    their target limits.

    The BNSF Railway has committed itself to a 2014 capital budget of $5 billion

    for infrastructure improvements while adding 500 locomotives and 5,000 employ-

    ees to improve productivity. This is happening because of increased rail business

    demand from nearly all aspects of BNSFs business units. But the heightened

    demand primarily is related to booming domestic oil production from North Dakotas

    Bakken oil field. The demand for oil transportation has exceeded the capacity in

    many areas of the existing trackage.

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    Railroads do understand the importance of domestic thermal coal production

    and consumption to their bottom line and to their investors. We know this because

    they and the Association of American Railroads make substantial contributions to

    the work of the American Coalition for Clean Coal Electricity. Utilities, coal produc-

    ers, railroads and their suppliers are working together to ensure that Americas

    electricity consumers continue to have a coal option for their electricity generation.

    Distressing disharmony

    That there would be repeated failure by a forty-year succession of Democratic

    and Republican presidential administrations and U.S. Congresses to craft coherent

    policies at the intersection of this nations vital energy and environmental interests

    would have been beyond the imagination of WFAs founders. The lost treasure

    and opportunities for everyone involved undermines our national interest. The

    cost of continued irresolution is a national disaster not yet fully appreciated by

    the American people. Without a reasonable National Energy Policy, utilities will be

    unable to effectively plan the next generation of electricity supply due to constantly

    shifting definitions of what constitutes good stewardship of air and water quality.

    WFA members serve the interests of people who live in the rural areas and

    smaller cities and towns across the Great Plains, throughout the Rocky Mountain

    West and in the Southwest. Our employees live and work in those same areas.

    For many it is a lifestyle choice. They live where they do because they enjoy the

    many benefits the area provides them and their families. They know firsthand the

    degree to which their work activity is regulated to protect air, water and wildlife.

    That WildEarth Guardians feels it necessary to single out western coal mining

    operations as beneficiaries of lax federal regulatory oversight is not only unfair, it

    is an inaccurate characterization.

    The disruption in energy markets and operations resulting from the recent

    cascade of federal regulations intended to improve air and water quality in a com-

    pressed timeframe seems sufficiently punitive to have engendered the war on

    coal rhetoric. Regulations have outpaced efforts to devise, demonstrate and

    cost-effectively implement use of technologies capable of meeting the revised

    standards, including those involving carbon dioxide emissions. The utilities that have

    made good faith efforts to get ahead of the CO2 issue have been denounced by

    the very entities that insisted the effort be made. The consequence is a narrower

    base of options for maintaining the supply of electricity our nation needs while

    significantly inflating electricitys cost to consumers.

    I will close this years message with an echo of last year's message: Western

    Fuels Association enters our 41st year of continuous service to its membership in

    the manner its founders intended. In behalf of consumer-owned utility interests,

    Western Fuels leverages economies of scale to deliver both the lowest delivered

    cost of coal and the highest level of fuel supply advocacy with the expertise acquired

    through 40 years of service to that cause.

    DUANE RICHARDS

    Chief Executive Officer and General Manager

  • 5

    Dry Fork Mine

    In 2013, mine production of 5.4 million tons was down from 2012s record

    6.0 million tons of production, but it was more typical of production going for-

    ward. About two-thirds of Dry Forks coal production is shipped by rail. Half of

    that is delivered to the Missouri Basin Power Projects Laramie River Station at

    Wheatland, Wyoming, and the balance to Basin Electric Power Cooperatives

    Leland Olds Station near Stanton, North Dakota; the Lower Colorado River

    Authoritys Fayette Power Project outside LaGrange, Texas; and PacifiCorps

    Dave Johnston Plant near Glenrock, Wyoming. The remaining third of mine

    production moves by conveyor to Basin Electrics Dry Fork Station, the adjacent

    mine-mouth power plant that began operation in 2011.

    Dry Fork Mine continues to enjoy one of the lowest stripping ratios in the

    Powder River Basin. Mine operations moved about 8.7 million cubic yards of

    overburden in 2013 at a 1.6:1 stripping ratio. Mined land reclamation continues

    apace with land disturbance. This years conversion of a CAT 789 haul truck

    into a larger 44,000-gallon water truck, enables the mine to water haul roads

    with a single, road-wide pass. This enhances the mines ability to control dust

    and meet mine safety and environmental standards.

    In July 2014, Wyoming Governor Matt Mead presented Dry Fork Mine with

    the Wyoming State Mine Inspectors Mine Safety Award for a small mining

    operation (operations with fewer than 500,000 man-hours in a year). At about

    Mine Highlights

    As of the end of June 2014, Dry Fork Mine has operated 4.5 years without a

    lost time accident and almost two years without a reportable injury.

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  • View of silos over reclaimed pond at Dry Fork Mine.

    161,000 man-hours in 2013, this is the first time Dry Fork Mine has received

    this award recognizing its employees safety efforts. As of the end of June

    2014, Dry Fork Mine has operated 4.5 years without a lost time accident and

    almost two years without a reportable injury. In a further commitment to the

    health and safety of its employees, Dry Fork Mine has joined the National

    Mining Associations CORESafety Initiative.

    New Horizon Mine

    Operations at Western Fuels-Colorados New Horizon Mine were dom-

    inated by the closing and reclamation of the mines previous pit and the

    beginning of operations at nearby New Horizon North. Combined production

    in both locations totaled 209,602 tons in 2013.

    Preparations for the move to New Horizon North began in the fall of 2012

    with a contractor removing and storing topsoil from a reclaimed strip of an

    adjacent former Peabody mining operation. A delay in issuance of an interim

    air-quality permit meant that once the permit was received in August 2013,

    there was a very compressed timeframe for moving and assembling the

    mining equipment and beginning to remove previously undisturbed topsoil

    for creation of the initial box cut prior to initiation of coal mining. November

    marked the first coal delivery from New Horizon North to Tri-State Generation

    & Transmission Associations Nucla Station.

    There were no lost time accidents in New Horizon mining operations

    during 2013, extending a record begun on September 8, 2010. Additionally,

    there were no reportable injuries at the mine in 2013. New Horizon received

    two significant awards in 2013: the Colorado Mining Associations Safety

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    Award for a small mining operation and a Pollution Prevention Award recog-

    nizing innovations in the mines recycling program.

    Colowyo Mine

    2013 and early 2014 have been a time of transition for Western Fuels-

    Colorados Colowyo Mine. Safety continued as a top priority and resulted in a

    40 percent reduction in federal Mine Safety and Health Agency citations over

    the last several years.

    Installation of a Cat MineStar equipment-monitoring system during 2013

    is paving the way for mining engineers to evaluate methods of increasing

    the efficiency of mine operations through acquisition of real-time operational

    statistics. The system tracks production and task training, provides real-time

    equipment tracking and monitors equipment health.

    Underground Mining Solutions (UGM) began highwall mining using its

    proprietary ADDCAR Mining System coal recovery technology in the South

    Taylor Pit late in 2013. In nine months of operation, the highwall miner produced

    600,000 tons of coal for shipment to Tri-State Generation and Transmission

    Associations Craig Station.

    Colowyo completed two decades of surface mining operations in the

    West Pit during 2013. Highwall mining coal recovery began here in 2014 and

    will continue into 2015 in preparation for reclamation of the site.

    Another milestone was reached in 2013, after South Taylor Pit develop-

    ment began in 2007 to create the 450-foot deep 4,000-foot long boxcut, so

    that the truck/shovel operation could transition into dragline operations.

    Work that continues into 2014 replaces the primary road that provides

    access to the South Taylor Pit, allows for reclamation of the West Pit and

    Backfill opeations at New Horizon Mine.

  • 8

    Colowyo employees survey activity in West Pit.

    reduces both the distance and grade along the route. Such seemingly subtle

    improvements (1000 feet shorter distance and a reduction in grade maximum

    from 11 percent to 8 percent) are expected to achieve significant savings in fuel

    consumption, equipment maintenance, and repair costs over the life of the South

    Taylor Pit.

    Implementation of a Leadership Development Program has been a primary

    contributor to Colowyos 2013 safety accomplishments. Various training modules

    are used to promote supervisory leadership to enhance safety and respect in the

    workplace. Meanwhile a dozen practical procedures and processes have been

    incorporated into the Colowyo Safety Toolbox to guide safe work behaviors.

    During 2013, Colowyo shipped 2,170,950 tons of coal to the Craig Station

    and moved 22,736,000 cubic yards of overburden. As part of the mines ongoing

    reclamation program, 97 acres were regraded and topsoil was replaced on 163

    acres prior to seeding.

    The Colorado Mining Association recognized Colowyo Mine with seven awards

    during its April 2014 annual conference. Equipment operator Robert Everette Jr.

    received individual recognition for working more than 30 years without a lost time

    accident. Another five awards highlighted innovative safety improvements in mine

    operations. The seventh was a Pollution Prevention Program Award for enhance-

    ments in waste handling.

  • 9

    Western Fuels mining operations at Dry Fork, New Horizon and Colowyo are

    experiencing significant transitions as they prepare to meet member needs well

    into the future. The accumulated experience of the mine managers and workforces

    assures sustained value as the mines operate for the benefit of particular members:

    Tri-State Generation and Transmission Association (at Colowyo and New Horizon)

    and Basin Electric Power Cooperative (Dry Fork).

    Dry Fork evolves

    Western Fuels-Wyomings Dry Fork Mine

    reserve consists of relatively low-Btu coal but

    continues to enjoy one of the lowest stripping

    ratios in the Powder River Basin (PRB). Dry Fork

    has been ranked one of the top producers in the

    PRB on a tons per man-hour basis, according to

    the National Mining Association.

    Developed to provide supplemental coal for

    the Missouri Basin Power Projects Laramie

    River Station (LRS) at Wheatland, Wyoming,

    Dry Forks production continues to serve as a

    hedge, helping assure fuel price stability for the

    power plant. While the mine continues to deliver on that promise under Dave

    Gauntner's management, Basin Electrics decision to construct Dry Fork Station

    on the property as a mine-mouth facility magnifies those original advantages.

    Because Dry Fork Station is specifically designed to use Dry Fork Mine coal,

    careful monitoring of coal quality during production often enables the mine to cull

    higher-quality coal for use at LRS and for sales into the spot market while meeting

    Dry Fork Stations day-to-day needs.

    The mine and power plant are named Dry Fork because the Dry Fork of the

    Little Powder River runs through the property. Because of that, water flows not

    only on the surface but in several directions underground as well. It long has been

    an operations routine to dewater the coal in advance of mining, not only to increase

    its heating value but also to ease the work of the loaders used to place coal into

    haul trucks. A wet floor in the pit creates operational difficulties and problems for

    equipment. Wet coal also presents challenges in operation of the mines preparation

    plant.

    In 2019, coal mining is expected to begin in Pit 1A a re-orientation of the

    current Pit 1, which is reaching the limit of its current mining direction. Because the

    geology in Pit 1A will make for even wetter mining conditions than normal, extra

    effort will be necessary to dewater the coal ahead of mining. As a consequence,

    mining engineers have budgeted for a program of dewatering the coal further

    ahead in time than is the current practice.

    Colowyo recovers highwall coal

    At 8,000 feet up in the Rocky Mountains south of Craig, Colorado, Colowyo

    Mine Manager Chris McCourt and his staff are engaged in mining operations that

    differ significantly from those in the Powder River Basin.

    In the Powder River Basin (PRB), overburden is stripped back, and seams of

    coal, often more than a hundred feet thick, are exposed for mining. At Colowyo,

    12 seams of coal ranging from 18 inches to 18 feet thick are separated by interbur-

    den that tends to be harder than that encountered in the PRB. As a consequence,

    Colowyo operations not only shoot (blast) the coal, but the overburden as well.

    Mining has left highwalls exposed in Colowyos West and South Taylor Pits

    in the West Pit because pit advancement has come to an end and in the South

    Taylor Pit, as a consequence of boxcut completion. In both instances, one can

    easily discern the various strata of rock and coal across the face of the highwall.

    UGM has brought its ADDCAR highwall coal recovery technology out West to

    Colowyo. UGMs system incorporates a rotating drum on the machines business

    end similar to that of a continuous miner used in underground operations to gouge

    coal from the seam. The ADDCAR system replaces the shuttle cars that haul coal

    Meeting the Challenges of the Future

    Dave Gauntner

  • 10

    away from the continuous mining machine in an

    underground operation with a series of cars

    or conveyor belt flights that are attached to the

    rear of the highwall miner (HWM). As the HWM

    gouges up to 1,400 feet into the coal seam at the

    base (toe) of the highwall, cars are added as the

    miner pulls the one ahead deeper into the seam.

    The HWM is operated from a two-story-tall

    armored enclosure outside in the pit, along the

    toe of the highwall. The operator is protected

    inside the machine, which is a bit longer than one

    of the ADDCAR conveyor flights. The operator

    uses computer-based technology and video equipment to monitor mining condi-

    tions within the seam.

    In the West Pit, the HWM is working its way along the F coal seam and

    leaving behind a series of seam-thick, rectangular mouse holes from which

    coal and the miner have been extracted. Each hole is separated by a pillar of coal

    approximately 13 feet wide. Once the miners work along the seam is done, the pit

    will be backfilled as part of the reclamation process to create a ramp along which

    the HWM will recover coal from the E seam, which now is high up on the wall.

    Over in the South Taylor Pit the boxcut has been completed and awaits arrival

    of a dragline to begin removing overburden to advance the pit. Here UGMs HWM

    will be used to mine a high-quality seam that now is halfway up the highwall.

    Initial dragline operations will backfill the South Taylor Pit box cut to an elevation

    permitting access to that seam by the HWM.

    Combined use of the HWM and surface operations produce coal for Tri-States

    Craig Station, while permitting progresses so that mining can begin in the Collom

    Pit, the site of a nearby reserve.

    Collom Pit operations represent the future of Colowyo operations. Although a

    mining permit has already been secured from the State of Colorado, federal approval

    is under further review with particular attention to the environmental impact of

    operations on sage grouse breeding grounds.

    New Horizons challenges

    Operating a truck/shovel mine within the

    bounds of restrictive environmental permits

    is proving to be an ongoing challenge for New

    Horizon Mine Manager Rick Wolney and his

    team on Colorados Western Slope, near Nucla

    in the southwest corner of the state.

    Over the last year, New Horizon has had to

    operate under limited, temporary authorizations

    prior to receiving final permits. That has impacted

    the ability to assemble mining equipment and

    begin preparing a new area of the reserve for

    mining north of the original operations. This was coupled with a delay in the air

    permit that governs how many tons of overburden or coal can be moved each day;

    the number of miles traveled by haul trucks; the number of hours dozers operate,

    and the size and number of shots that can be made to loosen overburden for

    the mines hydraulic shovel to load into haul trucks.

    As mining engineers developed their plans for accessing the million-ton reserve

    over the next five years, it became apparent that a drainage draw which passes

    through the middle of the property must be protected. Wetland protection ultimately

    will require an additional boxcut to access the 12 to 16 inch thick Upper Dakota

    coal seam and the 5 to 6 foot thick Lower Dakota on the north side of the draw.

    Meanwhile, final reclamation of the New Horizon 2 Mine is underway. Final

    overburden placement and grading, topsoil replacement and prime farmland resto-

    ration is continuing. These activities, when complete, will begin the final reclamation

    bond release period.

    Chris McCourt

    Rick Wolney

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    Western Fuels Associations story ranks as nothing less than a classic American response to a national crisis through application of ingenuity, drive

    and regional cooperation. Western Fuels calls itself the national fuel supply cooperative. We have operated for 40 years on a not-for-profit basis as

    the nations only coal supply and transportation cooperative supporting electricity generation by its member consumer-owned utilities. Our operations

    span the Great Plains, Rocky Mountain West and Southwestern states. In its first decade of operation, Western Fuels emerged as the nations

    single largest purchaser and shipper of coal from Wyoming and Montanas Powder River Basin (PRB), an area of such resource abundance that in and

    of itself legitimizes the claim of the United States as the Saudi Arabia of coal.

    Anyone younger than fifty years of age is unlikely to appreciate the experience of the Organization of Petroleum Exporting Countries (OPEC) oil

    embargoes. Those economic cataclysms gave rise to the energy-independence rhetoric that stokes energy, environmental and foreign policy debates

    to this day. The majority of the population residing on the East and West coasts is likely unfamiliar with or never learned about cooperatives as a form

    of business. The energy crisis forced action, and in Western Fuels case, cooperation became the business response.

    OPEC embargoes

    OPEC's oil embargoes served as the opening salvos in their assertion of economic and political relevance in the 20th Century. OPEC put the West

    on notice that Middle Eastern geopolitics pose a national security concern far from the oil fields. The economic and psychological effects of volatile and

    dramatically higher petroleum prices systematically riddled Western economies where dependence on cheap oil had become endemic. President Jimmy

    Carter called for an energy policy response. The federal coal reserves in Wyoming and Montana emerged as a critical area to meet America's energy

    needs. Domestic oil companies had years before secured leases to the low-sulfur coal reserves in the PRB. They had not done much with them in the

    absence of sufficient economic incentive. OPECs embargoes provided the catalyst. With electricity fast emerging as the primary source of energy in

    Our Story

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    American homes, businesses, and industry, coal was the least expensive domestic fuel available for electricity generation. There was a sticking point,

    however: petroleum is pervasive in the surface mining of coal. Not only would the value of coal be driven higher in competition with oil, the cost of

    mining coal would rise on higher-priced production inputs. No one understood this better than the oil companies with the federal leases.

    Western Fuels cooperative roots

    The Depression-era experience of the Dust Bowl years gave rise to an era of giant power. Building upon the experience of federal dams constructed

    for flood protection, water conservation and electricity generation along the Tennessee, Colorado and Columbia river systems, farmers, ranchers and

    smaller communities along the Missouri River were promised hydroelectricity on a preferential basis. Investor-owned utilities had repeatedly demon-

    strated their narrow focus on profitable population centers, all but ignoring rural areas where the number of consumers per mile of transmission line to

    reach them rendered electricity service unprofitable.

    In the Dakotas, a strain of prairie populism emphasizing agrarian self-sufficiency had already emerged. Farmers organized themselves into cooper-

    atives to help market the fruits of their labors and supply themselves with the production inputs they required feed, seed, fertilizer, fuel, etc. on a

    not-for-profit basis. It seemed logical to extend this experience of consumer-owned, democratically governed, cooperative business to other challenges

    electrical service prominent among them. Western Fuels founders had deep experience in this approach to problem solving and doing business.

    By 1963 when it became apparent the era of giant power was nearing its end, rural leaders perceived a threat to sustained economic growth and

    development. Having already organized themselves into distribution cooperatives to deliver the federally generated electricity to their farms, ranches

    and communities, the distribution co-ops further organized themselves into generation and transmission cooperatives (G&Ts) to produce and deliver

    the electricity needed to meet increasing consumer demand. G&Ts like North Dakotas Basin Electric Power Cooperative, Tri-State Generation and

    Transmission Association in Colorado, and Cajun Electric Power Cooperative in Louisiana were instrumental in creating Western Fuels Association.

    What follows is a brief history of the organization they created and which, this year, celebrates its 40th anniversary.

    Duane Richards

    Chief Executive Officer and General Manager

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    Ken Holum, Western Fuels Associations first General Manager, keenly felt

    his fathers helplessness upon losing three wheat crops to the droughts of the

    1930s. Operating the family farm in northeastern South Dakota in the 1940s and

    1950s stimulated in him a desire to improve conditions for rural families. He helped

    organize and manage rural electric cooperative organizations, including his local dis-

    tribution cooperative Northern Electric East River Electric Power Cooperative

    and the Mid-West Electric Consumers Association.

    He served in the South Dakota Legislature from 1949-53 and in 1954 decided

    to run for the U.S. Senate, even though it had been 18 years since a Democrat had

    held statewide office. He ran again in 1956, and his razor-thin loss attracted the

    attention of national party leaders. Then President-elect John F. Kennedy appointed

    him Assistant Secretary of the Interior for Water and Power Development and when

    he left the Department of the Interior at the end of the Johnson Administration,

    Holum opened a consulting business in Washington, DC.

    Basin Electric Power Cooperative, Tri-State Generation and Transmission

    Association, the Lincoln (Nebraska) Electric System, Missouri River Energy

    Services, Wyoming Municipal Power Agency and Heartland Consumers Power

    District recognized that the upper Great Plains would need additional electricity

    generation capacity by 1977. They became partners in the Missouri Basin Power

    Project (MBPP) to build what would become a three-unit, coal-fired, 1710 MW

    power plant. They retained Ken Holum & Associates to identify potential water and

    fuel supplies for the power plant and acquire the land necessary for its construction

    in Wyoming or either of the Dakotas.

    In his 1987 memoir, A Farmer Takes a Stand, Holum explains what he saw as

    the four keys to successful power plant siting for the MBPP.

    There must be a substantial footprint of land available. Abundant open space

    nearly defines Wyoming and the Dakotas.

    A coal-fueled power plant requires a long-term supply for the never-ending

    stream of coal feeding its boilers. Massive federal coal resources were under

    lease or available for lease in the Powder River Basin (PRB) of Wyoming

    and Montana.

    Coal consumption would be so enormous that trucking would prove to be

    impractical. Either the facility needed to be close to a mine or along a major

    railroad. The Burlington Northern and Chicago Northwestern/Union Pacific

    railroads were expanding operations in the PRB.

    Finally, there must be abundant water to create the super-heated steam that

    spins the generators turbines and for power plant process water. That seemed

    likely to be the greatest challenge in the arid West.

    The MBPP partners wanted to take advantage of U.S. Rural Electrification

    Administration (REA) low-interest financing for their project, but REA required

    assurance of a dependable, long-term fuel supply. With OPEC era energy markets

    in turmoil, Holums difficult and frustrating assignment to nail down a fuel supply

    eventually led to the creation of Western Fuels.

    Two events influenced the thinking of energy executives: The OPEC oil embar-

    go and a federal court decision in Sierra Club v. Morton, a lawsuit that stopped all

    leasing of coal on public lands, Holum wrote. The energy companies began to

    say and think a BTU of coal in Wyoming is as valuable as a BTU of oil in Kuwait.

    They were waiting for the new higher oil-indexed prices they anticipated and were

    refusing to make quotations.

    With Cajun Electric Power Cooperative experiencing the same predicament

    in securing its fuel supply, Holum was convinced that the ability to bring a large,

    collective demand to market would help both the MBPP and Cajun Electric strength-

    en their bargaining positions. In 1974, he explored the concept of a fuel supply

    cooperative with Cajun manager Merl Burgin during the National Rural Electric

    1974IN THE BEGINNING

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    Cooperative Associations (NRECA) annual meeting. When the two shared their

    idea with Tri-States executive vice president, Wendell Garwood, and Basin

    Electrics general manager Jim Grahl, both were intrigued. Although Cajuns

    Board of Directors was divided on whether to participate, Tri-States president,

    Everett Chesney, Basin Electrics president, Art Jones, Grahl, Garwood, Holum,

    and Wheatland, Wyoming attorney Don Sherard began hammering out details.

    With their focus on western coal resources, they settled on Western Fuels

    Association as the name for their Wyoming not-for-profit corporation and elected

    Chesney as President and Jones, Vice President. Garwood served as secretary-trea-

    surer and Sherard as corporate counsel. Holum was named general manager while

    maintaining his independence as an energy consultant.

    Basin and Tri-State agreed to finance Western Fuels with loans to be reimbursed

    once coal deliveries began earning margins. In the language of cooperatives, a

    margin represents revenue above current expenses. Cooperative member-owners

    impose a margin on themselves through direct democratic participation in their

    cooperative.

    When Cajun Electric joined the two founding members in November, it was

    time to structure a Board of Directors.

    Class A members provide initial capital and sign contracts with Western Fuels,

    agreeing to use the Association for all future fuel requirements. They get two seats

    on the Board. Burgin and Cajun president Alfred Bubba Robinson joined Jones

    and Grahl (Basin Electric) and Garwood and Chesney (Tri-State) as Directors.

    Members who enter into an agreement to purchase coal from WFA are Class

    B members and have a single seat on the Board. Class C members pay annual

    dues and are kept abreast of Western Fuels activities in anticipation of future fuel

    requirements or other services.

    Coal supply contracts

    Once the MBPP decided on Wheatland as the site for the Laramie River Station,

    Wyoming Governor Stan Hathaway told Holum he wanted to help the power plant

    secure the fuel it required. Western Fuels began receiving coal supply offers and

    signed its first contract with Sunoco Energy Development Company for 60 million

    tons to be delivered over 20 years.

    Other contracts and companies soon followed: Carter Oil Co. (later Exxon

    U.S.A.) at 73.5 million tons over 25 years and; Kerr-McGee Coal Corporation for 16

    million tons over 5 years; Shell Oil (Triton Coal Company) at 60 million tons and 15

    years; and Mobil Oil Corporations Energy Mineral Division with a 50 million ton,

    20-year commitment.

    Upon execution of the coal supply contracts and a corresponding Fuels Supply

    Agreement with MBPP for the Laramie River Station, Western Fuels was officially

    in business.

    At the energy companies insistence, early coal contracts contained provisions

    for reopeners to align prices with the current market in the event that elaborate

    escalation provisions failed to fully capture the cost of production. At the time,

    the REA and some of Basin Electrics members preferred fixed-price contracts. It

    wasnt very many years before those market price reopeners cut the other way

    to benefit Western Fuels members.

    The pivotal years

    By 1979, Western Fuels membership had expanded beyond Basin, Tri-State,

    and Cajun Electric to include the Kansas City (Kansas) Board of Public Utilities

    (KCBPU), Sunflower Electric Power Cooperative, Plains Electric Generation

    and Transmission Cooperative, Sikeston (Missouri) Board of Municipal Utilities,

    North Carolina Membership Corporation, and municipal utilities in Springfield and

    Independence, Missouri, and in Rochester, Minnesota.

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    At the time, Board President Everett Chesney opined, In a real sense, the

    requirements that led to Western Fuels creation have been satisfied. We can

    supervise our existing contracts, manage our trains, keep our bills paid as they

    come due, and say to ourselves that having done that, weve accomplished our

    mission. After completing this initial phase, Western Fuels members then chose

    a more expansive path. They decided to develop the cooperatives first mining

    operation, pursue additional coal supply responsibilities, and involve the Association

    in governmental affairs at the national, state, and local levels in hopes of guiding

    energy and environmental policy.

    The roster of early employees reflects those decisions. Bob Norrgard left the

    St. Paul Bank for Cooperatives to become Manager of Finance and Administration.

    Lloyd Ernst, with his Basin Electric experience in managing socio-economic mitiga-

    tion for the Laramie River Station, became manager of operations. Orren Beaty, a

    Holum colleague at Interior, handled federal and state legislative relations. Cameron

    Engineers Don Deardorff opened the Lakewood, Colorado, Office of Engineering

    and Exploration. Fred Palmer moved his office from Duncan Weinberg Palmer &

    Brown to supervise contracts and other legal matters as general counsel.

    Western Fuels was not forecast to earn its first margin until 1981. It happened

    sooner, in six years rather than seven, with a net margin of $1,306 in revenue

    above $66 million in operating expenses. It would have been difficult to have hit

    our non-profit goal more precisely, Holum quipped.

    When Holum retired on March 1, 1985, the board of directors named Fred

    Palmer to replace him as general manager.

    The economic environment in which we operate is in acute distress, Palmer

    said at the time. 1982s dramatic recovery in financial markets bypassed rural

    America, heavy industry, and the minerals and energy sectors. Palmer called on

    those doing business with Western Fuels to preserve long-term profitable rela-

    tionships in exchange for a short-term diminution of profits. He and Manager of

    Corporate Affairs Hank Walters began an aggressive program to achieve lower

    contract prices under prevailing market conditions using the very contract reopeners

    that had been designed to justify higher prices.

    Cajun Electric, Southern Minnesota Municipal Power Agency (SMMPA),

    Basin Electric, and Tri-State realized lower fuel costs from those efforts. Litigation

    settlements benefited Cajun Electric and SMMPA. An appeal of federal royalty

    rates reduced fuel costs for Deseret, a rural electric distribution cooperative along

    the Colorado Utah border. Refinancing activity lowered costs for Plains Electric.

    Transportation negotiations yielded rate reductions and price stability for Sunflower.

    New rail contracts resulted in lower-cost deliveries for KCBPU.

    Western Fuels celebrated delivery of its first 100 million tons of coal supply at

    the end of 1988. More than 85 percent originated from Powder River Basin surface

    mines and relied on the Burlington Northern railroad to haul the coal.

    Things pivot the other way

    In 1995 two events motivated the board of directors to move Western Fuels

    headquarters from Washington, DC, to Denver, Colorado. There were disconcerting

    changes in the Illinois Basin market, triggered by changes in the Clean Air Act and

    the shifting role of competing fuels, that impacted operation of the Brushy Creek

    Mine for the benefit of Sikeston and Kansas City. Additionally, both Cajun Electric

    and Deseret were experiencing financial turmoil that cast their futures in doubt.

    Deregulation of electricity markets contributed to Cajuns problem. Absence of

    significant load growth within Deserets service territory contributed to its financial

    issues. The combination of these potential financial challenges for the mine and

    members threatened a third of Western Fuels business.

    Most senior staff made the move to Denver while CEO Fred Palmer remained

    behind in a small office suite in NRECAs headquarters building in order to maintain

    Western Fuels Washington presence.

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    The subsequent bankruptcy of Cajun Electric and financial reorganization at

    Deseret, coupled with changes in operation of the Brushy Creek Mine, confirmed

    its necessity.

    Palmer retired as general manager/CEO in 2000, and Bob Norrgard succeeded

    him as General Manager.

    Evolution to the next stage

    Dramatic spikes in natural gas prices in the early 2000s induced fundamental

    changes in the way financial markets perceived coal and coal transportation services

    to be commodities. Recognizing the concentration of market power in the Powder

    River Basin the principle source of Western Fuels coal the board of directors

    believed their fuel supply cooperative needed to develop new procurement skills

    and strategies. They hired Duane Richards as general manager/CEO in mid-2004.

    Ten years later, Richards focus remains on delivering benefits to WFA mem-

    bers. As he sees it, the organization they created in 1974 has evolved in its ability

    to apply unique knowledge of coal markets, because Western Fuels is both a

    buyer and seller of coal and a constant presence in the marketplace in behalf of

    one member or another. With responsibility for railcar maintenance and logistics,

    the knowledge Western Fuels brings to the table in negotiation of transportation

    agreements is greater than that of any one member.

    Like Holum before him, having grown up on a rural electric cooperative system

    in Minnesota, Richards understands the fundamental strength of consumer-owned

    business. Working with an investor-owned utility earlier in his career proved to

    him that potential benefits to ratepayers dont often happen if they cost investors

    capital.

    Every decision we make whether by the board of directors or the man-

    agement team and staff is in pursuit of consumer benefit. Whether its a rail

    rate case, routine coal supply negotiation, change in mine operations or the way

    we manage our railcar fleet, our effort is focused on achieving the lowest possible

    cost consistent with sound business practices, Richards says. Through our mem-

    bers, Western Fuels serves the electricity consumer at the end of the line. They

    arent simply a customer to us or a source of revenue that consumer owns us.

    Through their democratically elected representatives on their local cooperative or

    municipal utility board, all the way up the chain, they control this one of a kind fuel

    supply business. I feel that responsibility to our consumer/owners every day.

    WESTERN FUELS AND Rail Operations

    Securing transportation of coal from mines to member power plants is a critical

    component of Western Fuels operations.

    In 1978, railroad incentives for shippers to own their own cars resulted in an

    order for the first 242 railcars bearing the WFAX ownership designation. The board

    authorized hiring employees to manage railcar maintenance, schedule unit-train

    shipments, oversee car loading at the mines and assure coal quality for optimal

    power plant boiler performance.

    Jim Kaufman oversaw railcar maintenance from Alliance, Nebraska. Rod Wolf

    handled relations with the mines and railroads at Gillette, Wyoming.

    Leveraged leasing was used in 1979 to add 452 railcars to the growing WFAX

    fleet for service to the Missouri Basin Power Projects Laramie River Station (LRS),

    Kansas City (Kansas) Board of Public Utilities Nearman Station and Cajun Electric

    Power Cooperatives Big Cajun #2.

    To achieve maximum flexibility in using WFAX trains at various member power

    plants with different coal-dumping systems, in 1983 Ortner Rail Car Company

    received Western Fuels order for a pool train of 115 specially-built cars unique

    in U.S. rail operations.

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    The pool train could be bottom dumped like traditional gondola cars or through

    dumpers using rotary-couplings that enabled coal to be unloaded out of the tops

    of the cars. The train quickly became a favorite among rail fans stuck at crossings

    and used to staring at 110 identically colored (usually black) cars rolling by. Ortner

    painted horizontal yellow, orange and red stripes along the cars sides, earning it

    the nickname "The Rainbow Train". The racing stripes soon became a theme for

    the Deseret-Western Railway and Escalante-Western Railway equipment as well.

    By late 1985, the WFAX fleet consisted of 745 cars. The Alliance office

    was closed to take advantage of a new PLM Railcar Maintenance facility at Bill,

    Wyoming. Fleet management was transferred to Wolf and the Gillette office at that

    time. As of today, Western Fuels owns and maintains 1,700 railcars comprising over

    15 unit-train sets and continues to manage the fleet through the Gillette office.

    Escalante-Western Railway

    After executing a 1982 coal supply contract with SF Coal Corporation to supply

    Plains Electrics Escalante Generating Station west of Albuquerque, New Mexico,

    Western Fuels began to operate a 43-car (now 52-car), rotary-dumped unit train for

    the 42-mile journey along the Lee Ranch Spur from the power plant to the mine.

    Under the initial arrangement, Atchison Topeka & Santa Fe Railroad (ATSF)

    employees operated the three remanufactured diesel locomotives while Western

    Fuels staffed an equipment maintenance and repair shop. It proved to be ineffi-

    cient for the train to leave the power plant and enter a short stretch of the ATSF

    high-speed east-west mainline, only to be diverted onto the Lee Ranch Spur a

    short distance east. Construction of a 4.5 mile Escalante-Western Railway Spur

    connecting the Lee Ranch Spur to the power plant loop remedied the problem.

    In 1986, Western Fuels employees became certified engineers and conduc-

    tors, replacing the ATSF crews. Their productivity in continuing to perform diesel

    and electrical maintenance reduced crew size, enhanced coordination of operations

    and resulted in lower member costs.

    Transportation contract negotiations

    Generally, Western Fuels seeks a long-term agreement with price stability

    throughout each year of a rail transportation contract and a rate reduction if it

    seems warranted. Achieving these goals has been an ongoing challenge. To ensure

    that members receive the lowest possible rates, it has been necessary for Western

    Fuels to file formal complaints with regulators at the Surface Transportation Board

    (STB).

    Little is served in recounting and reciting the series of negotiations, settle-

    ments, and decisions that have found for one side or the other over the 40 years

    of Western Fuels existence. Western Fuels efforts to deliver coal to its members

    at the lowest possible cost consistent with sound business practices, is a key

    measure of success in service to its members. Therefore WFAs laser-like focus

    on the cost of rail transportation can hardly come as a surprise.

    RAILROAD Advocacy

    Coals delivered price has two components: the price of its purchase and the

    price for delivery to the power plant. Of the two, the price of delivery is generally

    higher. This is because it is often subject to less competition as a consequence of

    either the mine, the power plant or both being served by a single railroad.

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    Mining coal in the Powder River Basin (PRB) is relatively low cost because of

    thick seams and thin overburden. Because clean-air policy favors low-sulfur coal,

    PRB producers believed the combination of economic and regulatory attractiveness

    would make them prime beneficiaries of a utility turn to Western coal. However,

    the market for PRB coal is constrained by the transportation rates offered by the

    carriers serving the area mines. The combined effects of limited rail access to PRB

    mines and the deregulatory climate in Washington, DC, enabled railroads, using a

    variety of techniques, to harvest economic rent created by the increased value of

    Western coal.

    Early on, the railroads charge for hauling Wyoming coal to Texas represented

    75 percent of its delivered cost. On hauls to Kansas, transportation was well over

    half the coals delivered cost. Even on a short haul within Wyoming, transportation

    represented 40 to 50 percent.

    In 1982, Burlington Northern, without prior negotiation, unilaterally filed a tariff

    that dramatically changed the formula for escalating the cost of coal delivery. On

    behalf of three affected members, Western Fuels filed suit in Wyoming Federal

    District Court charging BN with breach of contract and violation of antitrust laws.

    It took two years, but the lawsuit was settled out of court and the contracts

    extended well into the future. WFAs new general manager, Fred Palmer, had

    managed the litigation as general counsel. The experience left him convinced of

    three things: Railroads 1) when able to do so, will differentially price their service; 2)

    allocate markets among themselves, and 3) have the ability to influence the relative

    cost of power charged by utilities that compete with one another for customers.

    Western Fuels and others began making arguments before the Interstate

    Commerce Commission (ICC) concerning the railroads market power. By way

    of example, Western Fuels and other shippers protested the railroads refusal to

    share with them savings achieved through increased productivity. The ICC agreed

    that the savings should be shared. The result was a lower delivered price of coal.

    Railroad Deregulation

    The Railroad Rehabilitation and Reform Act of 1976 had set the stage for vir-

    tual deregulation of railroads. In passing the Staggers Rail Act in 1980, Congress

    believed regulation had been achieved. In fact, the railroads were only partially

    deregulated, because the Act forced reliance upon the ICC for captive shipper

    protection.

    A round of rail industry consolidation and mergers in the mid-1990s ignited

    Western Fuels member frustrations over the railroads tactical pricing for captive

    shippers. When the ICC considered the merger of the BN and Atchison Topeka

    & Santa Fe railroads, Western Fuels asked the railroad and ICC to grant certain

    trackage rights. When neither was responsive, Western Fuels joined Consumers

    United for Rail Equity (CURE) to work with other shippers of bulk commodities in

    seeking to amend transportation law and effect meaningful regulation for captive

    shippers.

    The railroads continued dismissal of captive shipper concerns and the absence

    of timely, effective ICC regulation convinced Congress to terminate the agency in

    1995. In its place, it created the Surface Transportation Board.

    Continued deterioration of rail service led Western Fuels in 1997 to help form

    a broader coalition of shippers to pursue rail regulatory reform by Congress. Called

    the Alliance for Rail Competition, ARC continues its efforts to ensure reasonable

    rail transportation rates to this day. Western Fuels leadership and participation in

    ARC and the Western Coal Traffic League affords its members additional leverage

    in focusing the STB on the various financial and service issues that confront a

    broad-based coalition of shippers, not simply those delivering coal.

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    expanding industry on local units of government. Once $160 million had been col-

    lected, the taxation was to cease. When it didnt, Western Fuels and the Wyoming

    Mining Association challenged the state attorney general and in 1987 prevailed

    before the Wyoming Supreme Court, saving electricity consumers $16 million in

    1988 alone.

    Late in the first Bush Administration, a push for deficit reduction led to a pro-

    posal for a BTU tax to achieve environmental objectives. Although dismissed by

    environmental activists as just another pleading by a special interest, Western

    Fuels opposed the tax because of its impact on consumers.

    As Board President Charles Underwood explained in 1992, Western Fuels

    and its member/consumer-owned utilities do not simply speak for coal or seek

    to defend consumer-owned utilities investment in billions of dollars of coal-fired

    electric generation facilities, although we do both of these things. Rather we unite

    our voices on behalf of the people who use the electricity we generate the con-

    sumers who actually own the utility that serves them.

    The newly elected Clinton/Gore Administrations advocacy of the BTU tax lent

    it an aura of political inevitability. The shock upon its defeat shifted the momentum

    to do something about fossil fuel use to the states.

    Doing something about CO2

    The focus on carbon dioxide began in 1988 with NASA scientist Jim Hansens

    testimony before a U.S. Senate sub committee. Hansen told the senators that his

    study of computer-based climate models convinced him that the planet was seeing

    the first signs of human-caused warming. He prescribed severely curtailing CO2

    emissions.

    Former Manager of Communications and Advocacy Ned Leonard recalls how

    quickly Fred Palmer grasped the threat to his members. If theyre going to control

    CO2, he remembers Palmer saying after reading the sub committee proceedings,

    theyre going to have to do something about fossil fuels. They wont tax auto

    BTU TAX, EXTERNALITY &

    Climate-Change Advocacy

    Like it or not, General Manager Ken Holum explained in

    1978, we have found ourselves to be one of the organizations

    attempting to get the ear of government decision makers.

    We support legislative and executive branch decisions that

    achieve conservation and best possible use of resources.

    We are committed to environmental protection, but we are equally

    concerned about the costs paid by consumers and consider

    it to be essential that the nations energy needs be met from

    domestic resources. We deplore activities that will inevitably lead

    to energy shortages and increase costs without counterbalancing

    benefits to the environment or conservation.

    Thats it Western Fuels Associations advocacy mission as understood within

    the organization, and as often, misperceived by its opponents.

    Coal taxes

    When the coal boom began, Wyomings legislature apportioned a 2 percent

    slice of its 10.5 percent coal-severance tax to mitigate the impact of the rapidly

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    emissions because every driver instantly will see it and punish the politicians who

    vote for it. Theyre going to come after the coal plants because theyre a point

    source, already regulated, and few people know how dependent they are upon

    coal for their lifestyle. Electricity was the most important source of energy in the

    residential, commercial, and industrial sectors of the economy and more than

    half was generated by burning coal.

    The strategy for the necessary advocacy program was simple: promote the

    role of coal-based electricity and defend its use.

    Environmental externalities

    Environmental externalities at first seemed to be an arcane economic theory.

    Various costs of using electricity are not captured in the price consumers pay, its

    advocates claimed, leading to inefficient markets and environmental degradation.

    Externalities became a tool in state proceedings when regulators weighed the

    merits of competing resource plans. The threat to fossil fuels and coal in partic-

    ular soon became apparent.

    Although the costs of clean air and clean water mitigation already were captured

    in the price consumers paid for coal-based electricity, externality proponents placed

    a thumb on the scale. They advocated limiting CO2 emissions to prevent global

    warming even though CO2 was not among pollutants enumerated by Congress in

    the Clean Air Act.

    Western Fuels first intervened in California, arguing that national energy policy

    dictated the switch to coal as a way to assure energy independence and that in

    a good-faith response, Western Fuels members had built some of the cleanest

    and most efficient power plants in the world. Now they were to be penalized for

    doing so. Western Fuels subsequently confronted efforts to impose environmental

    externalities in Colorado, New Mexico, Minnesota, Illinois, Kansas, North Dakota,

    Arizona and Texas.

    Promoting coal-based electricity

    Fred Palmer joined the National Coal Council in 1991 and was asked to chair

    a working group that would prepare a report on coals image. In January 1992 the

    Council dispatched its findings, Improving Coals Image: A National Energy Strategy

    Imperative, to Energy Secretary James Watkins. In an accompanying cover letter

    the Council chairman stated, That coal has a poor image is indisputable. Although

    it is our most abundant energy fuel, it enjoys little public awareness or appreciation.

    The Council believes coals negative image impedes sound energy strategy.

    Western Fuels joined the Denver-based Center for the New West later that

    year and commissioned a report ascertaining the direct investment in coal and the

    size and economic impact of utility investments in coal-fired power plants west

    of the Mississippi River. Two studies by Resources Data International bolstered

    the Centers report, Energy, the Environment, and Global Climate Change: A New

    Economic Perspective.

    The report led Western Fuels to tap physicist Mark Mills to help make the

    case for coal-based electricity. Mills published Sustainable Development and Cheap

    Electricity (October, 1992), an evaluation of the impact of lower electricity prices

    on the U.S. economy and U.S. carbon dioxide emissions. Does Price Matter? fol-

    lowed in January, 1995 and stressed the importance of cheap electricity. That led

    to the joint publication of Coal: Cornerstone of Americas Competitive Advantage

    in World Markets (March, 1997) by Western Fuels, the Center for Energy and

    Economic Development, and the National Mining Association. It was followed by

    the uncannily prescient The Internet Begins With Coal (May, 1999).

    Advocacy on climate change

    In addition to promoting the benefits of coal-based electricity, Western Fuels

    began making a case that a higher atmospheric concentration of carbon dioxide

    would yield overlooked benefits.

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    When introduced to the work of U.S. Department of Agriculture research

    scientist and physicist Dr. Sherwood Idso through his book Carbon Dioxide and

    Global Change: Earth in Transition, the Western Fuels Board of Directors decided

    to finance a video production that would make the research more accessible.

    The Greening of Planet Earth drew upon research explained in Idsos book and

    incorporated interviews with ten botanists, agronomists, tree-ring researchers,

    meteorologists, and other university and government scientists concerning their

    findings about CO2s environmental benefits.

    The video premiered in October 1992 before 200 delegates representing 10

    nations at an international coal conference in Washington, DC. Word of mouth

    increased demand. Advertisements offering promotional copies in New Republic,

    National Review and American Spectator moved it into wider circulation.

    The politically charged months running up to the first United Nations Conference

    on Environment and Development in Rio de Janeiro and subsequent meetings

    in Japan, South Africa and elsewhere convinced the board of the need for an

    ongoing examination of global warming research. It seemed that each conference

    to decide international climate policy was preceded by a crescendo of just-released

    research findings publicized to compel United States and United Nations action.

    Western Fuels began financing a quarterly magazine called World Climate

    Review, edited by Virginia State climatologist Pat Michaels, a PhD associate profes-

    sor of climatology at the University of Virginia. Its first two editions were included

    with a copy of The Greening of Planet Earth in a 1993 Earth Day Kit delivered to

    every member of Congress and asking, Is the future of U.S. Energy Policy worth

    60 minutes of your time?

    After eleven editions, World Climate Review was reconstituted as the World

    Climate Report monthly newsletter. In 1996, Western Fuels began publication of

    an annual state of the Climate Report which was released each Earth Day.

    In his 1995 Earth Day speech at George Washington University, Vice President

    Al Gore declared Western Fuels to be political extremists. Paul and Anne Ehrlich

    in Beyond Science and Reason described the WFA as special interests no

    different in kind from the American Tobacco Institute. The Des Moines Register

    characterized WFA as a $400 million consortium of coal interests pouring mil-

    lions into a campaign to perpetuate the myth that there is no such thing as global

    warming.

    Secretary of the Interior Bruce Babbitt told listeners of a nationally syndicated

    radio program, The oil companies and the coal companies in the United States

    have joined in a conspiracy to hire pseudo scientists to deny the facts and to begin

    raising political arguments that are essentially fraudulent. What they are doing is

    un-American in the most basic sense.

    Proving otherwise, Western Fuels May 1997 campaign explaining the linkage

    between proposed climate-change policy and Iowas reliance on coal-fired elec-

    tricity resulted in organizations representing more than 10,000 Iowa businesses,

    and 160,000 Iowa farmers and labor union members, signing an open letter to

    Congress, President Bill Clinton and Vice President Gore. When it appeared in The

    Des Moines Register, New Republic, Weekly Standard and Roll Call, the Registers

    editorial board conceded, There is no painless solution to correcting a mistake

    weve perpetuated for more than a century.

    In November 1998, The Greening Earth Society, an organization created by

    Western Fuels, produced a video sequel, The Greening of Planet Earth Continues:

    The Promise for the 21st Century and Beyond, further amplifying Idsos work with

    appearances by 15 additional researchers.

    Palmer appeared on the MacNeil-Lehrer NewsHour, Nightline, Dateline, and

    @Issue. The high water mark had been hit.

    After President George W. Bush declared no interest in helping ratify the Kyoto

    Protocol, bipartisan opposition to designating CO2 a pollutant emerged in the U.S.

    Senate and House of Representatives. Western Fuels' formal advocacy on the

    climate-change issue came to an end.

  • 23

    WESTERN FUELS-ILLINOIS:

    Brushy Creek Mine and Liberty Coal

    Western Fuels Associations first significant expansion in operations came with a

    decision to finance, construct and operate a coal mine in southern Illinois to meet

    the needs of municipal utility members at the Kansas City, Kansas, Board of Public

    Utilities (KCBPU) and Sikeston, Missouri, Board of Municipal Utilities (SBMU).

    In 1977, WFA secured a 20-year lease in the #6 Illinois coal seam near Harco,

    Illinois. The coals moderate sulfur content made it suitable for use at Kansas Citys

    older power plants, the Kaw and Quindaro Stations. The design of SBMUs new

    235 MW power in plant in Sikeston would accommodate the mines product.

    Western Fuels-Illinois (WFI) was incorporated to supply 1.2 million tons of coal

    per year using continuous miner/room-and-pillar mining methods in the 5.5 foot

    -thick seam. Lacking experience in underground mine development, WFI hired

    Buddie R. Morris and Sons to construct and operate Brushy Creek Mine through

    two subsidiaries: Midwest Mining and Construction, and Kennellis Energies.

    The mine was dedicated on May 30, 1980, with U.S. Senator Paul Simon

    (D-IL) in attendance. WFI began coal deliveries to KCBPUs Quindaro Station along

    the Illinois Central Gulf Railroad (ICG) and later used a combination of the ICG

    and Missouri Pacific Railroad (MoPac) for shipments to the Kaw Station. SBMUs

    deliveries began in December using the ICG.

    A nationwide strike by the United Mine Workers of America halted production

    in March 1981. When work resumed in June, the use of continuous miner sec-

    tions increased from two to three. Brushy Creeks production capacity exceeded

    KCBPUs and SBMUs annual requirements for coal burn. A combination of member

    and non member sales enabled the mine to surpass its design capacity in 1984.

    Brushy Creek made a cameo appearance in the 1984 presidential campaign

    when Vice President George H.W. Bush brought an entourage of 60 media

    representatives to record his tour of the facilities and his lunch underground

    with mine workers.

    Shrinking demand for electricity and the economic downturn a year later idled

    the mine again. WFI held the mine in ready-to-run status for nearly eight months

    in 1985 and 1986 while pursuing efforts to improve its economic viability through

    a combination of lower-cost transportation and high productivity.

    When negotiations with the ICG broke down, WFI sought permission from

    the Saline (Illinois) County Commission to increase truck traffic for a 26-mile run

    to Marion, where WFI built a coal-loading facility alongside the Crab Orchard &

    Egyptian (COE) short line railroad. Once a loader filled enough gondola cars to

    comprise a unit train, COE hauled it to a junction with the MoPac, which could

    make deliveries to both cities without ICG involvement.

    The effort to achieve additional production cost savings for the cities benefit

    required litigation with Kennellis Energies. The 1987 settlement created a limited

    partnership called Marion Coal Sales, that enabled Kennellis to benefit from high

    productivity through sales of what WFI regarded as coal surplus in excess of the

    cities needs.

    In 1988, all-rail deliveries were restored under a new transportation agreement

    with the ICG and MoPac.

    When Buddy R. Morris Jr. died in mid-1991, WFI worked with his heirs

    and arranged for the mine to be operated by WFI through a new entity, Brushy

    Creek Coal Company (BCCC). At first, changes in electricity markets triggered by

    amendment of the federal Clean Air Act created price pressure on Brushy Creeks

    production.

    Brushy Creek was idled again in May when coal demand in 1996 only drew

    upon half of the mines designed capacity. WFI began preparing for the mines

    closure and for reclamation of the surface facilities.

    Even so, Brushy Creek would be one of southern Illinois last coal mines to

    close. Governor George Ryan displayed tenacity in his desire to keep coal mining

    alive. A new entity, Liberty Coal Company (LCC), proposed beginning operations

  • 24

    By 1978, the Uinta/Piceance Basin was already the site of extensive oil-and- gas

    development. Given the nations energy crisis, oil shale reserves along the Western

    Slope seemed ripe for development. Rural electric distribution cooperatives along

    the Colorado/Utah border realized that if such energy intensive operations materi-

    alized, they would dramatically increase demand for electricity.

    Moon Lake Electric Cooperative of Roosevelt, Utah, acquired coal leases and

    made preference-right lease applications for thick seams of reserves near Rangely,

    Colorado. WFA was asked to evaluate the feasibility of developing the resource as

    a fuel supply for a new power plant.

    Supervised by Don Deardorff, WFAs Office of Engineering and Exploration in

    Lakewood, Colorado began an extensive drilling program on Moon Lakes proper-

    ties; prepared a geologic report; developed a preliminary mine plan, and reviewed

    coal transportation alternatives. WFA began consulting federal and state officials

    and initiated an environmental impact analysis. Meanwhile, local distribution coop-

    eratives created Deseret Generation and Transmission Cooperative to plan what

    became the Bonanza Power Project.

    An obvious alternative for Deseret was to site its power plant near the coal

    reserve in a classic mine-mouth configuration. While there was no politically pal-

    atable way that Colorados Governor Dick Lamm as a Carter Administration ally in

    its moral equivalent of war could forestall development of the coal reserve, the

    governor opposed construction of another coal-based power plant in Colorado.

    Utah Republican Governor Scott Matheson green-lighted construction of the

    proposed 800 MW coal plant just 30 miles west of Rangely and across the border

    on the high-desert floor in Utah. With that, Western Fuels-Utah (WFU) was incor-

    porated to construct and operate the coal mine and the transportation system that

    would connect it to the power plant.

    WFU purchased lease rights for a mine with annual production of 2.7 million

    tons of federally owned coal. Until both 400 MW units were operating, mine

    production would remain at half that rate. As a consequence, the Bonanza Power

    on the property in the deeper and thinner Illinois #5 coal seam. The Ryan admin-

    istration provided $1.95 million in grants, $1.25 million in low-interest loans, and a

    guarantee for 80 percent of a $3.3 million loan to get LCC operations under way.

    Nubay Mining was hired to develop operations in the 48 to 51 inch-thick seam

    using a single super unit consisting of two continuous miners, four battery-driven

    ram cars and two double-boom roof bolters. LCC trucked part of its production

    to nearby Tarex Construction, Inc., and shipped the remainder over the Canadian

    National Railroad to the Tennessee Valley Authority. Nonetheless, the absence of

    a robust market for the mines production and difficult geologic conditions drove

    LCC out of business within a few years.

    Visitors to the former Brushy Creek Mine site might find it difficult to discern

    that a mine once operated there. Grassy hillsides cover what were once coal slurry

    ponds from which 600,000 tons of carbon were recovered for sale to the Southern

    Illinois Power Cooperative. The mine slope is filled in; the mine shaft and all bore

    holes sealed. The rotary breaker, mine buildings, physical plant, slurry ponds

    and a mound of mine waste have disappeared. The rail loop has been torn out. A

    19.5-acre freshwater pond provides waterfowl and fish habitat, while the reclaimed

    mine site is home to populations of turkey, deer, quail, rabbit, geese, duck, hawks,

    beaver, coyotes and a family of bobcats.

    WESTERN FUELS-UTAH:

    Deserado Mine/Deseret-Western Railway

    Western Fuels Associations experience in overseeing construction and man-

    agement of Brushy Creek Mine in southern Illinois encouraged WFA management

    to play a larger role in developing another underground mine, this time on the

    Western Slope of the Rocky Mountains.

  • 25

    Projects first phase involved an underground mine producing 1.35 million tons of

    coal per year. However, the coal mine and transportation system were scalable to

    handle twice that production.

    Developing Deserado Mine seemed straight forward; however, the means for

    transporting its coal production was not. The absence of available trackage for rail

    transportation resulted in consideration of various transportation alternatives. Lack

    of an adequate source of water necessary to slurry coal by pipeline to the power

    plant would mean possible construction of a dam and reservoir. The difficulty of

    obtaining permits for the operation of coal trucks along county, state and federal roads

    would necessitate dedicated haul roads. An overland conveyor system emerged

    as the preferred alternative.

    WFU contracted with Stone & Webster Engineering Corporation for design

    of the transportation system and with Ford Bacon & Davis-Utah for design of the

    mines surface area and facilities. North American Mining Consultants studied the

    mines feasibility and developed an underground mining plan. WFA supervised

    production of a four-volume environmental assessment.

    Deseret-Western Railway

    Environmental permitting experience with the Trans-Alaska Pipeline System

    impacted the Bonanza project. To minimize disruption of caribou and other big-game

    migration, Alaska pipeline designers had incorporated a series of raised wildlife

    crossings. The Deserado-to-Bonanza conveyor system might similarly impact elk

    and antelope. Revisiting their options, designers calculated that building a 30-mile

    conveyor system for relatively low capital cost but with high ongoing costs of

    operation and maintenance was comparable to a railroad with high initial capital

    cost offset by lower O&M costs.

    What came off their drawing boards was the 35-mile Deseret-Western Railway,

    powered by relatively inexpensive off-peak electricity from the power plant for

    overnight delivery of the power plants daily fuel supply. Two electric locomotives

    would use an overhead catenary system to pull a 35-car coal train.

    Landmark socioeconomic impact mitigation

    Western states experience of energy boom growth similarly impacted the

    Bonanza Power Project. In an effort to avoid the hodgepodge of trailer and RV parks,

    traffic congestion and additional strain on public services that turned life upside

    down in other Western boomtowns, WFU drew upon Basin Electrics positive

    experience when it built the Laramie River Station outside Wheatland, Wyoming.

    WFU negotiated with the mayor, town council, and Rio Blanco County

    Commission to craft a landmark socioeconomic-impact-mitigation agreement

    designed to avoid forcing higher taxes on local residents or undermine the areas

    quality of life.

    Deserado Mine operations

    Mine operations began using a single continuous miner operating during a

    single shift. Late in 1985, that single shift became two and early in 1986, a third

    continuous miner unit was added. At midyear, a fourth began mining coal. Then the

    four continuous miner units began working two shifts per day to prepare a panel

    for inserting a longwall system. Mine personnel swelled from 90 in mid-1985 to

    300, 18 months later. By November 1986 WFU had mined its first 1 million tons.

    The hourly workforce voted for the United Mine Workers of America to serve as

    their exclusive bargaining agent with WFU. Three months of negotiation, including

    a two-month strike, led to a three-year contract between WFU and Local #1984 in

    May 1988. The union negotiated a third contract for five years prior to expiration

    of the three-year contract.

    Sustained high productivity was a key in controlling Deserets cost of coal.

    Nonetheless, the G&T began to feel severe financial pressure having financed

    its project under totally different economic circumstances and in anticipation of

    dramatic load growth. Instead, the electricity market in the Rocky Mountain West

    experienced rapid erosion by 1993. Natural gas prices plummeted under provisions

    of the North American Free Trade Act which deemed Canadian imports to be

    domestic production.

  • 26

    While consumers benefited from lower-priced energy, the situation raised

    havoc in electricity markets. The fickle nature (or absence) of U.S. energy policy

    placed Deseret at risk. Oil shale development could not go ahead in a lower-cost

    market for oil and natural gas. Deseret cut 1995s coal production in half and made

    a decision to idle the mine for three and a half months.

    Deserado Mine fire

    Barely six weeks back into operation, early in the afternoon of January 31,

    1996, a welders torch ignited methane gas far underground in the longwalls

    tailgate section. The resulting fire forced the mines immediate evacuation.

    The conflagration pulsed for days. Underground and on the surface, men and

    women from Deserado Mine and nearby mines mobilized alongside government

    representatives and contractors in a heroic struggle to contain and extinguish the

    fire. Under extreme winter conditions, WFA employees George OHara, Dave

    Anderson and Steve Powell supervised round-the-clock drilling operations in an

    effort to thread a drill-bit into a small target hundreds of feet underground so that

    carbon dioxide could be pumped to the coal face to smother the blaze.

    After a week, it was decided to permanently seal a portion of the mine. There

    had been no loss of life or serious injury during the mines evacuation and the effort

    to save it. Tens of millions of dollars worth of mining equipment including the

    longwall system and three continuous miner units were left behind a permanent

    seal.

    With three and a half years of coal reserves remaining in the D Seam and

    another 40 years in the B Seam, Deserado Mine soon resumed production using

    continuous miner units until a new longwall could be designed and installed.

    Deseret completed its financial restructuring in 1997. Debt forgiveness by

    the Rural Utilities Service and an infusion of new money from the National Rural

    Utilities Cooperative Finance Corporation dictated that all assets of the Bonanza

    Power Project be moved under one roof in case of future financial difficulty. As a

    consequence, WFUs ownership interest in the mine and railway was transferred

    to Deseret, which then withdrew its membership in WFA.

    WESTERN FUELS-WYOMING: Dry Fork Mine

    Western Fuels-Wyoming (WFW) initiated Western Fuels third mining venture

    through development of a surface coal reserve northeast of Gillette, Wyoming,

    as a low-cost supplemental supply for Missouri Basin Power Projects (MBPP)

    Laramie River Station.

    In 1987, Phillips Coal approached Western Fuels to explore the possibility of

    joint participation in mining a 270 million ton reserve of relatively low Btu coal with

    one of the lowest stripping ratios in the Powder River Basin (PRB). Thick seams of

    coal lay near the surface at the potential mine site and were overlain by relatively

    thin layers of soil and rock (overburden). This meant coal could be exposed for

    mining at much less cost and effort than is typical elsewhere in the PRB.

    In February, 1989, a Phillips affiliate North Gillette Coal Company (NGCC) and

    WFW formed a limited partnership called Dry Fork Coal Company (DFCC). Mining

    got under way in August, 1991, with WFW serving as DFCCs general partner and

    NGCC as a limited partner, meaning NGCC would share in the mines revenue

    without actual involvement in mining.

    WFW was able to become Dry Forks sole owner when Phillips Petroleu