WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck...

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WELCOME

Transcript of WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck...

Page 1: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

WELCOME

Page 2: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Part 1: Company Profile

Established in Dec. 1987Head office in Taipei TWN

Dongguan BonteckEstablished in Jan.2001915 people

Kunshan Bonteck Established in July, 2003500 people

Page 3: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Dongguan Bonteck

75.49%

6.45%

1.94%

9.67%

6.45%

Staff 90

Engineer 18

Tooing Technican 60QC Dept 70

Operator 677

Total : 915poeple

Page 4: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Organization Chart

General Manager

Vice Manager

QMS Rep.

R & D Dept.Die-casting

Dept.Product

Dept. Sales Dept. Admin. Dept.Q. C Dept.

Gen.Affairs Sec.

Customs Affairs Sec.

Financial Sec.

Logistics Sec.

Metal Stamping

Sec.

A´ssy Sec.

Tooling Sec.

Prod.Eng Sec.

M´fg Sec.

D.C.C

QC Sec. for Die-casting

M. E.

E. E

T. D. CQC Sec. for A´ssy

Domestic Sec.

Overseas Sec.

Prod. Contl Sec.

Page 5: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Turnover /Dongguan Bonteck

0.94 5.73

12.32

17.88

25

2002 2003 2004 2005 2006

unit: Millioncurrency:USD

Page 6: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Application filed of Products

• 76% for 3C Parts• 12% for Auto Parts• 5% for lighting Parts• 7% for others

12%(Auto)

7% (Other)

5%(Lighting)

76% (3C)

Page 7: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

AL. Casting Parts

For LCD TV

For Auto / Lighting

For LCD Display

Page 8: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Zinc-Casting Parts

For LCD Display

For Notebook Parts

Page 9: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Major Customers

List in alphabetical

BenQ ( For Dell) Fagerhult ( in Sweden, For Lighting) Foxcnn ( For EMC) Liteon (For Dell / HP / IBM / PHILIP) Primax ( For Computer/Communication

Accessories) Protex ( For Auto Parts) Tatung ( For HP )

Page 10: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Part 2: Developing & Tooling

Design Tools:

• Auto Cad

• Pre E Solid work

• Flow Analysis

M.E Engineer’s Experience

Year Ave. 4.30 Years121110

987654321

1 PersonTotal:13 Persons

234 2

Page 11: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Tooling Equipment

No. Equipment Q'ty

1 Machining Center 2sets

2 EDM 2sets

3 Wire-cutting Machine 2sets

4 Milling Machine 5sets

5 Rotation-Arm Drilling Machine 1set

6 High-Speed Lathe 1set

7 Grinding Machine 3sets

8 CNC Machine 2sets

TOTAL 18Sets

Page 12: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Tooling Ability

Designing 1-3days M’tl preparing 2-4 days Rough Machining 1-3days CNC 1/2-3days Hardened 2-3 days EDM/ Fine CNC/wire cutting 5-7days Polishing 1-3days Assembling &Testing 1/2-3days

T1 within 14-30 daysT1 within 14-30 days

Ave. 20Sets / MonthAve. 20Sets / Month

Page 13: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

•Stand Base- Front for HP 32” LCD TV

• AL. Die-casting in N.W 4.00kg

• Tooling weight: 5.20 Tons

Total days used: 28days

• Dell 19” LCD Monitor Base

• AL. Die-casting, N.W 405g

• Tooling weight: 605kg

Total days used: 20 days

Examples

Page 14: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Tons Q'ty Remarks

AL. 650T 1sets New Machine

Casting 400T 2sets 420T * 1 set

350T 3sets will be in house in March

200T 2sets

160T 1set

Zinc 150T 4set

Casting 80T 1sets

TOTAL 15 Sets

Die-Casting Eqiupment

Part 3: Manufacturing

Page 15: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

After-operation Equipment

Descriptions Total Q'ty

Air Power Press 115T*1; 80T*1; 45T*1;25T*1;15T*2 6 sets

Hydraulic Press 50T*9; 35T*7;25T*2; 15T*2 20sets

Drlling Multi-head * 19sets 19sets

Single-head*1sets 1set

Tapping Multi-head * 29sets 29set

Single-head*1sets 1sets

TOTAL 76 Sets

Page 16: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Multi-tool Drilling & Tapping machines

•9-Heads Tapping Machine

8-Heads Horizontal Drilling Machine

Page 17: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Finishing Equipment

No.: Descriptions Q'ty

1 Bead Blasting 1set

2 Sand Blasting 2sets

3 Sand-belt Grinding 16sets

4 Polishing 5sets

5 Vibration Grinding 5sets

6 Ultra-Sonic Cleaning 1set

7 Flash-Cleaning Machine 1set

TOTAL 31 Sets

Page 18: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Soft Blasta

Ultra-high speed blasting with nylonBeeds to clean the Flash from the casting parts

Page 19: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Part 4: QMS

We are

ISO9001 QMS

recognized

in April, 2002

Page 20: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

ISO / TS 16949

QMS upgraded

ISO / TS 16949

in Dec. 2004

Page 21: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

ISO 14001

Concerning Environmental Protection & Safety …

Certificated for 14000 in Sep, 2005

Page 22: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Quality Policy

Technique ( 技術創新 ) Innovation

Continuous ( 品質向上 ) Improvement Customer ( 客戶滿意 ) Satisfaction

Page 23: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Quality Assurance System

Customer

Requirements

Control on Material˙BOM & Specification ˙ROHS verification

PPAP

Process control planning˙QC flow chart ˙IE/ Control plan/ SPC/ MSA

In house: Training/TPM/MRP/IE/ 6S 

Process control

Supplier: SQA/ SQE/ SCAR / ROHS

˙System effective reviewing ˙Performance reviewing ˙Internal audit˙QCC/ Overture improve 

Continuous Improvement˙8D CAR ˙Process reviewing˙Product audit / OOBA

Customer

Satisfaction

APQP

˙Project team assignment˙Possibility evaluation˙Developing plan˙Tooling design & reviewing˙Samples verification ˙FAI

Page 24: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

LAR

Page 25: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

DPPM

Page 26: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Main Equipment for Inspection

Adhesiveness Tester

No.: Descriptions Q'ty

1 Coordinate Measuring Machine 1set

2 Salt Spraying Tester 1set

3 Temperature & Humidity Tester 1set

4 Painting Hardness Tester 1set

5 Height Gauge 1set

6 Adhesiveness Tester 1set

7 Tension Guage 1set

Total 7 Sets

Temperature & Humidity Testing Chamber

Painting Hardness Tester

Coordinate Measuring Machine

Salt Spraying Tester

Page 27: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

Company Vision

Engineering Quality System Manufacturing

Qualified Supplier

Customers

American Europe Japan Others

Page 28: WELCOME. Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck.

THANK YOU!