Web Site - Jay Industries, Inc
Transcript of Web Site - Jay Industries, Inc
• Privately owned company with a non-union workforce.
• Five Manufacturing divisions located Ohio & Alabama.
• All divisions are ISO9001, QS9000 and TS16949 registered.
• 9 PPM’s (all customers)
• Privately owned company with a non-union workforce.
• Military contractor since 1939
• ISO 9001-2008 & AS9100 Registered
• Four facilities located in Saginaw Michigan.
MANUFACTURING OF WELDED STEEL TUBING
Manufacturing Capabilities
CNC MACHINING
METAL STAMPINGS
TRANSFER, PROGRESSIVE AND LINE DIE CAPABILITIES
FABRICATION ABILITYFABRICATION ABILITY
ROBOTIC AND MANUAL MIG, TIG & SPOT WELDING
LASER & WATERJET CUTTING
CNC PRESS BRAKES
PAINT FINISHING
ROBOTIC PAINTING
ELECTRODEPOSITION (E-COAT) COATING
POWDER COATING
CARC & COMMERCIAL PAINTING
QUALITY & TESTING
AUTOMATED VISION INSPECTION SYSTEM, CMM, METROLOGY
ACCREDITED ENVIRONMENTAL TEST LAB REPLETE WITH DESTRUCTIVE TESTINGACCREDITED ENVIRONMENTAL TEST LAB, REPLETE WITH DESTRUCTIVE TESTING.
• IN HOUSE PRODUCT DEVELOPMENT & ENGINEERING
Engineering Capabilities
PROGRAM MANAGEMENT (APQP, NMR , SDS / FMVSS)
CAD DATA MANAGEMENT
UNIGRAPHICS, IDEAS, CATIA, AUTOCAD,
MECHANICAL DESKTOP ENGINEERING
BENCHMARK DATA
LESSONS LEARNED USED TO IMPROVE
DESIGN
IN-HOUSE PROTOTYPE BUILDS
LESSONS LEARNED USED TO IMPROVE
DESIGN
VAVE, FEA, DFMEA
COORDINATE TESTING FACILITIES
Plastics Mfg CapabilitiesPlastics Mfg Capabilities
• Specializes in the injection molding, painting and chrome sputtering of plastics
• Products include: wheel trim, sputtered lighting and painted interior components
• 25 presses ranging from 150 - 1,000 ton
• Synchronous Full-Size Wheel Cover Paint LineSynchronous Full Size Wheel Cover Paint Line
• Conveyor feeds molded product from (4) 660 ton presses
• Synchronous system of molding, de-stat, basecoat and clearcoat
li tiapplications
• In-House Tooling
• Support of the design, build, maintenance and repair of all production tools
Joint Venture Equipment List
•Lathes - over three dozen CNC, manual and high production turning centers
•Mills – over five dozen CNC & manual (vertical and horizontal) machining centers
•EDM – wire & ram
•Grinding Equipment two dozen ID OD Vertical universal rotary surface and jig grinders•Grinding Equipment – two dozen ID, OD, Vertical universal, rotary surface and jig grinders
•Presses – five dozen mechanical and hydraulic presses up to 800 tons (line, progressive & transfer)
•Fabricating – 200 robotic welders, shears, press brakes, shot blast, laser, water jet, tube mills, horizontal and vertical saws
•Paint Finishing - Powder coating, traditional and robotic paint booths equipped with overhead conveyors, electrodeposition
(E-Coat) pretreatment and priming system
•Engineering - Numerous CAD Stations with appropriate printing capability. Programs include AutoCAD Release 2008, ACIS
DCI, SolidWorks 2008, AP203, Cimitron CAM, Master CAM, AP214, AVIL, Basic, CATIA, DATAVIEW, DES, IDEAS, DCI,
IGES, MMIV, Pro/ENGINEER, STEP, and Parasolids.IGES, MMIV, Pro/ENGINEER, STEP, and Parasolids.
•Inspection/Quality - Automated vision system, CMMs, metrology lab, accredited environmental test lab, numerous gages
and measuring instruments
ADVANCED MANUFACTURING
TECHNOLOGY•ROBOTIC WELDING
•EDMEDM
•CNC MACHINE TOOLS
•E-COAT & CARC PAINTING
WATER JET/LASER CUTTING•WATER JET/LASER CUTTING