We are specialists for innovative automation solutions...• Packaging (PE-bag, card boxes or...
Transcript of We are specialists for innovative automation solutions...• Packaging (PE-bag, card boxes or...
We are specialists for innovative automation solutions
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G R E A T I D E A S N E E D G R E A T S O L U T I O N S
systems for process data
recording and traceability
robot handling systems for loading and
unloading of your machining
lines
camera based, electrical and
electronic testing technologies
assembly and test lines
semi-automated workstations
automation for injection moulding
LOCATIONS
M.A.i USA Inc.Service and SalesAtlanta / USA
HeadquarterKronach / Germany
M.A.i Automation Technology Co. Ltd.Nanjing / P.R. China
M.A.i Automation Technology Co. Ltd.Ningbo / P.R. China
FOUNDATION OFM.A.i AUTOMATIONTECHNOLOGY NANJING / CHINA
HISTORY
FOUNDATION
FOUNDATION OF M.A.i GmbH & Co. KG
NEW COMPANY BUILDING OF M.A.i
FOUNDATION OF ENGINEERING OFFICE SCHWAB
EXTENSION OF THE ASSEMBLY HALL IN KÜPS
EXPANSION OF GLOBAL SERVICE
FOUNDATION OFM.A.i USA Inc.
FOUNDATION OFM.A.i AUTOMATIONTECHNOLOGY NINGBO / CHINA
FURTHER COMPANY EXPANSION
STRONG GROWTH IN E-MOBILITY
EXTENSION OF THE GROUP OF COMPANIES
Plan 1991 2011 2015 1998 1999 2005 2014 2016 2017 2018 2019 2020
- strong growth in the area of
e-mobility
- New administration building
- Stäubli Strategic Award 2019
- Best trainee in Bavaria
- Worldwide expansion
- Expansion of the company
group
270 Employees +50 Employees M.A.i China
280 Employees +70 Employees M.A.i China
During the last two decades M.A.i has been grown to a well-known company in the automation division.
The new M.A.i plant offers the best preconditions due to 18000 m2 totally.
Autumn 1991 foundation of Jürgen HoffmannAutomation Technology by Jürgen Hoffmann.
Foundation of Hoffmann Automation GmbH inKronach / Neuses October 1994, with it´s productionarea of approximately 300 m2.
On 04 Oct. 1999 CEOs:
• Jürgen Hoffmann• Rainer Knaak• Arthur Schwab
120 Employees
New company building of M.A.i since September 2011
• 30 000 m2 estates• 18 000 m2 hall area• Current production area 6500 m2
• Set-up of very big, complex automations possible
• Tripling of production area
• New Corporate Identity
Movement of the Engineering Office Schwab (5 employees)into the building of Hoffmann Automation GmbH & Co. KG.
80 Employees
• Extension of the production area up to 2000 m2
• New assembly area with an in-door crane.
Start-up and acceptance of 5 injection mouldingmachines at the same time due to investment in newcentral cooling plant.
170 Employees
Foundation of our daughter company in Ningbo – nearby Shanghai (Production of automations for the local market in china)
Extension of our general management and ownerstructure by:
• Hermann Fischer (managing director sales and marketing)
• Markus Orlowski (managing director produktion)
• Resigned is Jürgen Hoffmann
210 Employees
• Expansion of service depart- ment for 10 employees and expansion of programming department for 30 employees• Current production area 8000 m²
230 Employees +
20 Employees M.A.i China
Building and movement of our new M.A.i training center
• Building and movement of the software development department
• Brose Supplier Award 2016
• Lucas Cranach Unternehmerpreis 2016 - Categorie „Innovation“
240 Employees +30 Employees M.A.i China
• Foundation M.A.i USA Inc.
• Completion of the technical laboratory for image proces- sing and control engineering
• Foundation M.A.i Automation Technology Nanjing• Expansion of China at 2 locations• Warehouse for spare parts in China / Nanjing
260 Employees +40 Employees M.A.i China
G R E A T I D E A S N E E DG R E A T S O L U T I O N S
Industry 4.0
Organo Sheet / lightweight design
Automation Thermoplastic and thermoset production
Laser technologies
Camera inspection stations
Servo linear handling systems
Static / Dynamic test technologies
UV technology
Automation Injection Moulding
Assembly and testing lines
Process data recording
Traceability
TrayhandlingSpecial applications
Packaging technology
Hot Handling
Medical technology
Plasmatizing
Magnetise
EOL-Test
Automation for clean room production
Multi-level combi gripper
Product carrier circulation systems
Gripper station
Laser marking
Surface activation
Longitudinal transfer systems3D Scan
Indexing rotary tables
Force controlled movementsand assemblies
Automated Systems for screwingSolutions for Automotive
Electrical tests
COMPANY DATA
growth rate of production area
growth rate ofemployees
increase ofsales
expected sales*
*
Together with our partner Estun Robotics, we built 2 new production halls, each with 5000 square meters of production space and 30 office workstations. On this basis, we build complex automation systems and assembly lines for the Asian region as well as testing lines for the metal and plastics industry. In addition to our own plant production with research & development in the area of intelligent manufacturing systems, we have a Service Center including Warehouse for spare parts at our new location in Nanjing.
TRAINING CENTEROur new training center offers the best conditions for our young employees for further development and knowledge transfer
Let your products talk! • Cost-effective solution
• Fast integration into your
infrastructure
• Integrated solution for
Tracking & Tracing
• Further removal possible
according to their
future growth
M.A.i Process Control System / SCADA
High efficiency and data security
The M.A.i process control system has been developed using state-of-the-art technology.
The result is a system that meets even the highest standards of reliability and perfor-mance.
We know how valuable the data from your production are! The processing of several hundred measured values per second is just as self-evident as the operation on a highAvailability Cluster.
View on mobile device -
Live view available at any time on smartphones, tablets, etc.
Traceability
The M.A.i process control system offers the possibility to record all data during production and to assign it to your product by means of a unique part number and / or ticket number.
You have the possibility to create parts life sequen-ces, visualize defects of products and, of course, a variety of ways to export the data, e.g. as csv, xml or directly to an MES.
MESProcess Control
System
Automation
Keep an eye on everything
The M.A.i process control system al-lows you to monitor your process live by creating quality control charts for individual process characteristics. These can be live at any time direc-tly on the machine or also from the office.
ASSEMBLY PROCESSESYou produce highest quality – we create the automation line for your requirements
• Feeding (bulk material, vibration feeder, tape and reel, load carriers, tray stacks and separation systems…)• Positioning, conveyance (workholding fixtures, collets, transfer systems, pick and place systems…)• Joining (clipping, bonding, welding with laser, ultrasonic-welding, vibration welding, hot plate welding, heat staking…)• Machining (die cutting, milling, separation, cutting…)• Assembly (joining, welding, screwing…)• Testing (all types of mechanical, electrical and camera tests)• Marking (printer label, ink jet, pin printer, laser-marking, stamping, DMC-laser, DMC-countercheck…)• Control (leak tightness, sensor technology, camera system, pass and high-voltage test, wobble circuit inspection…)• Packaging (PE-bag, card boxes or cartons, small carrier boxes, trays…)
From consulting and design to manufacturing and assembly as well as finally set-up of your individual machine.
We find and realize the optimal solution. So that you can establishlow-cost but qualitative high-class assembly processes at your plant.We develop for you all necessary processes in your assembly line.
M.A.i assembly solutions assure innovation andcustoms-fit coordination exactly to your needs
M.A.i acts for you – fully automatically inline assembling with a lot of items:
• Planning and consulting of the complete production technology for their product - Production, assembly, integrated processing, robotics, checking, packaging• Construction of assembly lines (carrier-circling system, round cycle – assembly machines, linear conveyor, transfer system, interlinked manual workstations…)• Individual working places (stand alone, interlinked, one- piece flow…)• Process implementation (assembly process, integrated tests, marking, traceability, packaging, ok parts and not ok parts handling)• Feasibility studies and conception• Assembly of components and industry products• Documentations (FMEA, project plan, GMP, CE-conformity, risk analysis…)
Great ideas need great Solutions
M.A.i acts for you – in the planning and production of assembly lines
PLASTIC PROCESSESWe are specialists in injection moulding or extrusion processes
Your experts are specialists in injection moulding or extrusion. We have the necessary knowledge in the area of plastic material and it´s proces-sing as well as the further refinement stages.
You benefit from our automation solutions and systems,which are exactly tailored to your special applications.Your individual M.A.i system ensures you the optimal waygetting a finished product.
• Extraction of plastic parts with 3-axis handling system (Single extraction, integrated assembling, controls, depositions, packaging…)• Lateral extraction handling (extraction of manufactures parts, insertion of insertion parts…)• 6-axis robot system (extraction, insertion, positioning, assembly, reworking, controls, marking, packaging…)• Handling of insert parts inclusive automatic supply (vibration feeder, linear conveyor, flex-feeder, tape and reel…)• Extraction / extraction gripper (possibly with centering on the tool)• Vibration conveyor, separation of parts and feeding of di verse parts• Integrated process equipment for diverse processes (welding machines, camera system, assembly, cleaning, ionization, control, packaging…)
Moving Ideas
advanced Processes for
• Planning and consulting of the complete production technology for their product (Production, assembly, integrated processing, robotics, checking, packaging)• Construction of assembly lines (carrier-circling system, round cycle – assembly machines,linear conveyor, transfer system, interlinked manual workstations…)• Individual working places (stand alone, interlinked, one- piece flow…)• Process implementation (assembly process, integrated tests, marking, traceability, packaging, ok parts and not ok parts handling)• Feasibility studies and conception• Assembly of components and industry products• Documentations (FMEA, project plan, GMP, CE-conformity, risk analysis…)
robot automation on injection molding
SPECIAL APPLICATIONSM.A.i has experienced experts for different processing technologies
Special Applications for• automated assembly and test lines• automated machines due to injection moulding • automation of special applications • semi-automated manual workplaces • robot handling systems for insertion and unloading of your machining lines • camera based, electrical and electronic testing technologies• systems for process data recording and traceability
What you think is what we realize
Your advantage:You use our experience pool for high efficiency and best quality in your production.
We find and realize for you individual perfectsolutions to automate your processes or special applications.
You maximize at once your part quality and cost-efficiency using accurately M.A.i solutions.
AutomotiveInterior / ExteriorWith our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
Schienengleiter
side parts of car seats
ashtray cover with IML-Decoration
front end modules
base frame for electric seats
console carriers forfront ends and spoiler
Frontend with Organo sheet inserts
flaps
rails interiorIML / IMD decorated steering wheel covers
rail glider
multi wiper systems
air vents for automotive interior
Brake pedals made of organo sheet
roof spoiler
Vehicle door sill covers
wiper modules
active tailgate drives
central air vents for automotive interior
trims for interior
Examples of products in the areas of interior/exterior
We manufactured hundreds of automation solutions for assembly groups like engine compartment, electro-technics, varies areas of interior as well as exterior.
AutomotiveEngineWith our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
aluminium oil pans hydraulik control block
engine suction modules
Transmission control modules
actuators for gear shiftscontrol unit for gearboxes
cooling oil pumps
wiping water tanks
speed sensor cables
shift rod actuators
plastic oil pans
air mass meter
actuator modules
grommets
clutch pipes
shift-forks
Examples of products in the areas of Automotive / Engine
We manufactured hundreds of automation solutions for assembly groups like engine compartment,
electro-technics, varies areas of interior as well as exterior.
oil cooler housings
AutomotiveElectro / Electronic SystemWith our more than 20 years of experience as a supplier for the automotive industry, we develop innovative, practical oriented solutions using our know-how.
• Steuergeräte• Stecker und Schalter• Schaltgeräte• Getriebesteuerungen
Power distribution boxes with protections
heating pipes
plug housings
power rails
securing carrier
power modules
Chipsets for control units
power distribution boxes
actuator controls
brake light switches
battery carriers
sensor board connectors
cover of control devices
Connector for electronics
LED headlights
contact boards
cogwheels for mechatronic modules
electrical module forHybrid-Vehicles
Examples of products in the areas of Automotive Electronic und Electronic Systems
The automation of signaling and current-carrying components in the automobile is a focus in our M.A.i portfolio. Specific requirements to the technical cleanliness in the plant design are in this case considered as well as all process requirements of our customers.
M.A.i is an experienced company for complete high quality clean room system solutions in the medical-technical / pharmaceutical industry.
AutomationMedicine / Cosmetics / White Goods
plastic injection needles
tub containers
spray arms of dishwashers
dosing spray heads with lids
dental products Supply hose with screw caps
medical containers
Pipettes for liquiddrug applications
diagnostic plates
optic components
water filters
medical cups and bins injection system for needles
dental medicine devices
Examples of products in the areas of Medicine, Cosmetics und White Goods
M.A.i is an experienced company for complete high quality clean room system solutions in themedical-technical / pharmaceutical industry.We provide completely turnkey solutions regarding individual requirements considering the highest standards due to clean room technics.
INDUSTRIAL APPLICATIONSIn the area of general industry technics we develop for well-known customer complex robotic applications and production cells considering customized demands.
telecommunication trims
plastic taps
bearing / freewheel systems
aluminium profiles
motor switch coversbattery covers
power jumpers
castors
fence elements
food containers
storage boxes
ball-bearing with plastic covers
measuring tubes
Examples of products in the areas of industrial applications
In the area of general industry technics we develop for well-known customer complex robotic applications and production cells considering customized demands. Depending on the application we use different kind of robots.
„The true secret of success is the enthusiasm.“(Walter Percy Chrysler)
Edition 5 - January 2020
M.A.i GmbH & Co. KGHummendorfer Straße 7496317 Kronach-NeusesGermany
M.A.i USA Inc.innovative automation11390 Old Roswell Road, Suite 126Alpharetta, GA 30009USA
M.A.i - Automation Technology (Ningbo) Co. Ltd.No.18 Wujiang RoadDagang Industrial Town315800 Beilun, Ningbo, ZhejiangP.R. China
M.A.i - Automation Technology (Nanjing) Co. Ltd.No.1888 Jiyin Road, Jiangning Development Zone211106 NanjingP.R. China
Phone: +49 (0) 9261 91000 - [email protected]
Phone: +1 678 527 [email protected]
Phone: +86 574 8696 [email protected]
Phone: +86 25 5216 8632 [email protected]