Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013...

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ANSYS Conference & 31 ANSYS Conference & 31 th th CADFEM Users' Meeting 2013 CADFEM Users' Meeting 2013 June 19 June 19-21, 2013 21, 2013 – Rosengarten Mannheim Rosengarten Mannheim 1 Model- and full-scale power prediction of a tugboat Erik Schomburg Schiffbau-Versuchsanstalt Potsdam GmbH (SVA) Germany

Transcript of Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013...

Page 1: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 1

Model- and full-scale power prediction of a tugboat

Erik SchomburgSchiffbau-Versuchsanstalt Potsdam GmbH (SVA)

Germany

Page 2: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 2

Page 3: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 3

Contents

• Introduction• Power prediction assumptions• Calculated power prediction• Calculations to evaluate the model error• Summary

Page 4: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 4

1.0 - Introduction

• Motivation:– power prediction of tugboats with ducted propeller– prediction show difference to sea trial results

• Approach:– SVA research project, funded by “Euro Norm GmbH“– model basin tests, CFD calculations, sea trials

• Calculation results show the correctness of theSVA modified ITTC power prediction procedures

Page 5: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 5

1.1 - Tugboats

• boats to pushing, towing and maneuvering vessels• the calculated “Anchor handling tug supply

vessel” (AHTS) is used to move offshoreplatforms– Length over all 65.00 m– Breath 18.50 m– Draft 6.80 m– Bollard pull 220 t

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 6

1.2 - Geometry

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 7

1.3 - Model-scale test geometry• duct in model-scale geometry is not

connected to the ship hull• gap necessary to measure the duct forces

model ship geometry full-scale ship geometry

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 8

2.0 – Power prediction assumptions

• CP is almost independent of scale• CF behaves like CF0 = [0.075/(log10(Rn)-2)2]• CR (wave resistance and appendices) is

almost independent of scale• more flow separations in model-scale

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 9

2.1 - CP distributions at 16 kn

= 20

= 1

Page 10: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 10

2.2 - CP unsteady, full-scale Ship

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 11

2.3 - Wave patterns at 16 kn

= 13

= 20

= 1

SM VV =

Page 12: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 12

2.4 - Flow separations at 16 kn

= 20= 1

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 13

3.0 - Simulation Tools

• Mesh generation with ANSYS ICEM CFD– hexahedra mesh is used at bow, in the outside region

and in propeller region– tetrahedral mesh is used for the complex aft ship

geometry• calculations are made with ANSYS CFX

– two-phases with free water surface– unsteady with real rotating propeller– SST k-omega model– single calc. with Gamma-Theta transition model– single calc. with three-phases (free surface + cavitation)

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 14

3.1 - Mesh, model-scale, propulsion

– 10.08 Mio elements– 4.02 Mio nodes

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 15

3.2 - Power prediction

• Calculations at different ship speeds– full-scale calculations– model-scale calculations with = 13 and = 20– gap effect calculations with = 20

• power prediction prognosis with thecalculated results

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 16

3.3 - Power predictionwithout Rn correction

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 17

3.4 - Power predictionwith Rn correction

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 18

3.5 - Comparison with test results

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 19

3.6 - Model geometry gap effect

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 20

3.7 - Duct gap effect, CP at 16 kn

model ship geometry, with gap full-scale ship geometry, without gap

Page 21: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 21

3.8 - Duct gap effect, CP at 16 kn

model ship geometry, with gap full-scale ship geometry, without gap

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 22

3.9 - Predicted ship speed

VS [kts] n [1/min]full-scale = 1 17.18 145.7model-scale = 13 17.23 142.5model-scale = 20 17.10 142.3model-scale = 20, without gap 17.01 142.9

PD = 13580 kW

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 23

4.0 - Calculations to evaluate themodel error

• use of a larger domain• bow wave refinement• influence of laminar-turbulent transition• influence of propeller cavitation

Page 24: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 24

4.1 - Calculations in a larger domain

RT = +0.7% at 18kn

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4.2 - Bow wave mesh refinement

coarse bow mesh fine bow mesh, RT = -2.8% at 18kn

Page 26: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 26

4.3 - Gamma Theta transition model

RT ( = 13 ) = -1.8% at 16kn

SST fully turbulent

SST Gamma Thetatransition model

Page 27: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 27

4.4 - Cavitation at full-scale ship

pressure side suction side

PD = +1.1 % at 17 kn

Page 28: Vortrag Erik Schomburg - cae-wiki.info · ANSYSConference&31th CADFEMUsers'Meeting2013 June1919--2211,2013 –– RosengartenMannheim 13 3.0-SimulationTools • MeshgenerationwithANSYSICEMCFD

ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 28

4.5 - Influence of Cavitation

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 29

Summary

• the Rn correction work excellent for the= 20 model-scale ship

• the calculations of the model-scale ships areconsistent with model test measurements

• there is a noticeable gap effect

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ANSYS Conference & 31ANSYS Conference & 31thth CADFEM Users' Meeting 2013CADFEM Users' Meeting 2013June 19June 19--21, 201321, 2013 –– Rosengarten MannheimRosengarten Mannheim 30

Questions ?