Vinai Hudda. What we know so far Who can contribute to Reduce Rolling Resistance Tyre...
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Transcript of Vinai Hudda. What we know so far Who can contribute to Reduce Rolling Resistance Tyre...
What we know so far Who can contribute to Reduce Rolling
Resistance Tyre Industry’s Role Pneumatic Tyre – Awareness Level Effect of Tyre Inflation Root Causes for incorrect Inflation Proposed actions Emerging Trends in Regulations – Safety
Summary
Lower Rolling Resistance of Tyre Leads toLower Co2 Emission – Environment -SocietyLower Consumption of Fuel and Materials used in tyres per Ton KM – Lower out flow of Foreign Exchange on Import of Crude - GovernmentLower operating cost for the End User
Tyre Manufacturers Vehicle Manufacturers The Government – By Enacting Laws –
Bharat 4 – Bharat….6…, Tyre Standards Labelling…Incentives to Industry
The End User & its Service Providers ( Dealers,Tyre Fitters, Mechanics……..)
Developing and Promoting Tyres which offer Lower Rolling Resistance
Tyre Type Relative Rating – Rolling Resistance
Estimated Market Share (Truck Bus)
Bias 4 70
Radial Tube Type
3 27.7
Radial Tubeless 2 1.2
Low Profile Radial Tubeless
1 1.1
Switch to Tyre Types having lower rolling resistance
Proper care & Maintenance of the tyres during Service
A Tensile Structure
Casing Tension Element
Air/N2 Compression Element
In order to achieve optimum performance the compression element (Tyre Pressure) to be maintained according to the Service Condition
Increased Rolling Resistance – Higher fuel consumption - Cost of Operation
Loss of New Tyre Life & Retread factor – Higher Cost of Tyres per Ton Km
Premature Failures – accidents, Loss of Revenue, Injuries – Fatalities◦ Sample Scrap Pile analysis showed 5.3% tyres
failing due to deflation with 88% Remaining tread depth.
4.6 % Loss of the total Tyre Cost
From where we get to know the correct inflation pressure for our tyres?◦Markings on the Tyre ( BIS Requirement)
◦Vehicle operators Manual◦Petrol Pumps Air Filling Point◦Tyre Fitters ◦Tyre Manufacturers – If we have ever approached
◦Web sites………?
Tyre Size PR Load/Tyre Kgs when fitted
Inflation Pressure kPa/PSI
Single Dual
Single Dual
10.00-20 16 3000 2650
795/115 725/105
10.00R20 16 3000 2750
830/120 830/120
11R22.5 T L 16 3000 2750
830/120 830/120
295/80R22.5 T L
3550 3150
850/125 850/125
295/80R22.5 has about 15 % higher Load capacity
Enough data has been published to demonstrate that tyres are not properly inflated
Very Little has been done to find out the root causes & offer remedy .
We need to know◦1 Does the operators know the correct inflation for his tyres & application?
◦2 Does the operator has reliable means to check if the tyres are inflated to the desired pressure ?
◦3 Does the operator has means to know on real time basis the drop in tyre pressure to take corrective action?
◦Answer to 1 & 2 could range from 15-80%
◦But Answer to 3 is definitely NO for over 99% in India
Customer Education drive to select proper Tyre Size based on the maximum Axle load and correct Inflation Pressure – Tyre Companies & Vehicle Manufacturers
Educate Dealers, Tyre Fitters( RMP), Vehicle Repair and alignment centers
Certification of Tyre Fitters ( RMP) by RSDC/ ATMA
Tyre Pressure Gauges - BIS CertificationFrequent Calibration – Petrol Pumps &
FittersEnable driver to know loss of pressure on
real time basis for corrective action by
TYRE PRESSURE MEASUREMENT SYSTEM
Schrader Electronics in India is under the process of developing the TPMS for Indian Market
Lot of Work is being done on Intelligent Tyre by Foreign Tyre Manufacturers
Indian Tyre Industry along with O.E.M’s need to drive the development of TPMS for Commercial Vehicles with ◦ Existing players ◦ Technical Institutions – to Develop affordable &
Reliable TPMS
Purpose – ◦ To make the customer aware of the tyre
characteristics & enable him to make a informed choice.
◦ To improve the safty , Economics and Environmental efficiency of the Road Transport
◦ U. S.A◦ Uniform Tyre Quality Grading◦ Tread Wear 100 200 300◦ Traction (g- force) C B A◦ Temperature C (85-100MPH) B A above
115MPH
European Union – Nov. 2012 Fuel Eff. ( R. Res) G F E D C B A Wet Grip G F E D C B A External Rolling Noise
Above Future Limits Not acceptable Future Limits 3dB below future Limits
Promote Low Profile Tubeless Tyres in O.E & Convert existing Tube Type to Low Profile Tubeless Radials in the Replacement market
Educate Users, Dealers, on deciding the correct tyre size and Tyre Inflation pressure for the specific application.
Organize Training & Certification of the Tyre Fitters on recommending proper Tyre Inflation.
Tyre Pressure Gauges to be brought under mandatory BIS certification
Tyre Industry Vehicle Manufacturers to promote TPMS with the help of existing players.
Vehicle manufacturers, Tyre manufacturers & the Technical Institutions to collaborate in developing products & Services which will help the end users to exploit the full potential of the product features