VIESMANN VITOPLEX 200Low temperature oil/gas boiler

700 to 1950 kW

VITOPLEX 200 Type SX2A

Low temperature oil/gas boilerThree-pass boilerFor operation with modulating boiler water temperature.With the Vitotrans 300 as a condensing unit.

5727 158 GB 5/2010

DatasheetPart no. and prices: see pricelist

■ Economical and environmentally responsible through modulatingboiler water temperature.

■ Standard seasonal efficiency [to DIN] for operation with fuel oil: 89% (Hs)/95 % (Hi).

■ Optional stainless steel flue gas/water heat exchanger for higherstandard seasonal efficiency [to DIN] through condensing technol-ogy.

■ Three-pass boiler with low combustion chamber loading, resulting inclean combustion with low emissions.

■ Wide water galleries and large water content provide excellent nat-ural circulation and safe heat transfer.

■ Long burner runtimes and fewer cycle intervals, due to large watercontent, protect the environment.

■ Compact design for easy transportation – important for modernisa-tion projects.

■ Economical and safe operation of the heating system through thedigital Vitotronic control system with communication capability.Standardised LON BUS for complete integration into building man-agement systems.

A Highly effective thermal insulationB Second hot gas flueC Third hot gas flueD Water deflector with return injectorsE Combustion chamber (first pass)F Boiler door

Benefits at a glance

2 VIESMANN VITOPLEX 200

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GB

Specification

Rated heating output kW 700 900 1100 1300 1600 1950Rated heat input kW 761 978 1196 1413 1739 2120CE designationin accordance with the Gas Appli-ances Directive

CE-0085BQ0020

Permissible flow temperature (= safety temperature)

°C 110 (to 120 °C on request)

Permiss. operating temperature °C 95Permiss. operating pressure bar 6Hot gas pressure drop Pa 270 460 400 570 530 850

mbar 2.7 4.6 4.0 5.7 6.5 8.5Boiler body dimensions Length (dim. k)*1 mm 2200 2500 2450 2670 3075 3075Width (dim. c) mm 1085 1085 1180 1180 1280 1280Height (incl. connectors) (dim. e) mm 1670 1670 1900 1900 2120 2120Overall dimensions Total length (dim. f) mm 2510 2610 2560 2780 3205 3205Total width – with control unit (dim. a) mm 1460 1460 1555 1555 1660 1660– without control unit (dim. b) mm 1285 1285 1380 1380 1485 1485Total height (incl. lifting eyes) (dim.h)

mm 1690 1690 1920 1920 2140 2140

Height of anti-vibration boiler sup-ports (loaded)

mm 37 37 37 37 37 37

Foundations Length mm 1900 2200 2150 2300 2700 2700Width mm 1200 1200 1300 1300 1400 1400Combustion chamber diameter mm 620 620 720 720 840 840Combustion chamber length mm 1700 2000 1930 2150 2530 2530Weight boiler body kg 1525 1655 2150 2330 3030 3190Total weight kg 1640 1780 2285 2475 3210 3370Boiler with thermal insulation andboiler control unit

Content boiler water litres 935 1325 1525 1690 2510 2420Boiler connections Boiler flow and return PN 6 DN 100 100 125 125 150 150Safety connection (safety valve) PN 16 DN 50 50 65 65 65 65Drain R (external) 1¼ 1¼ 1¼ 1¼ 1¼ 1¼Flue gas parameters*2 Temperature (at boiler water tem-perature 60 °C)

– at rated output °C 180– at partial load °C 125Temperature (at boiler water tem-perature 80 °C)

°C 195

Flue gas mass flow rate – for natural gas kg/h 1.5225 x combustion output in kW– for fuel oil EL kg/h 1.5 x combustion output in kWRequired draught Pa/mbar 0Flue outlet Ø mm 300 300 350 350 400 400Total gas capacityCombustion chamber, hot gasflues, return pipes, reversal andflue gas box

m3 0.90 1.00 1.35 1.45 2.50 2.50

Standard seasonal efficiency [toDIN](for operation with fuel oil)

%

at heating system temp. 75/60 °C 89 (Hs)/95 (Hi)Standby loss qB,70 % 0.15 0.13 0.13 0.12 0.13 0.11Matching Vitotrans 300 – Gas operation Part no. Z007 212 Z007 213 Z007 214– Oil operation Part no. Z007 215 Z007 216 Z007 217

*1 Boiler door removed.*2 Values for calculating the size of the flue system to EN 13384 relative to 13.2 % CO2 for fuel oil EL and 10 % CO2 for natural gas.

Flue gas temperatures measured as gross values at 20 °C combustion air temperature.The details for partial load refer to 60% of the rated output. Calculate the flue gas mass flow rate accordingly when the partial load differsfrom that stated (subject to operating mode).

Boiler specification

VITOPLEX 200 VIESMANN 3

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Rated heating output kW 700 900 1100 1300 1600 1950Rated heating output Boiler with Vitotrans 300

– Gas operation kW 773.5 994.5 1215.0 1436.0 1768.0 2154.0– Oil operation kW 750.0 964.0 1179.0 1393.0 1715.0 2090.0CE designation CE-0085BS0287Vitotrans 300 in conjunction with aboiler as a condensing unit

Hot gas pressure dropBoiler with Vitotrans 300

Pa 320 540 520 730 640 1010mbar 3.2 5.4 5.2 7.3 6.4 10.1

Total lengthBoiler with Vitotrans 300without burner

mm 3820 4120 3670 3890 4140 4470

Dimensions

AGS

145cb

a

i

d e SCH

KTÜ13

5

108f

o

k

n360KV

RGKRDB

SA

R

KAB

E

AGAR

KTS

h

l m

g

TSA

KOA

KRG

AGA Flue outletAGS Female connection for flue gas temperature sensor (R ½)DB Female connection for maximum pressure limiter (R ½)E DrainKAB Boiler cover, walk-onKOA Condensate drainKR Boiler returnKRG Boiler control unit

KTS Boiler water temperature sensor (shown offset)KTÜ Boiler doorKV Boiler flowR Cleaning apertureRG Female connection for additional control equipment (R ½)SA Safety connection (safety valve)SCH Inspection aperture

DimensionsRated heating output kW 700 900 1100 1300 1600 1950a mm 1460 1460 1555 1555 1660 1660b mm 1285 1285 1380 1380 1485 1485c mm 1085 1085 1180 1180 1280 1280d mm 1590 1590 1815 1815 2035 2035e mm 1670 1670 1900 1900 2120 2120f mm 2510 2610 2560 2780 3205 3205g (length of the base rails) mm 1775 2075 2005 2225 2610 2610h mm 1690 1690 1920 1920 2140 2140i mm 525 525 580 580 640 640k (transport dimension) mm 2200 2500 2450 2670 3075 3075l mm 1420 1720 1650 1870 2250 2250m mm 280 280 300 300 320 320n mm 890 1040 1005 1115 1305 1305o mm 1270 1270 1480 1480 1690 1690

Boiler specification (cont.)

4 VIESMANN VITOPLEX 200

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Dimension k: Boiler door removed

Installation

Minimum clearances

500(50)

800(50)

400

a

200 (100)

b

(300)

A BoilerB BurnerC Anti-vibration boiler supportsD Boiler control unit

To enable convenient installation and maintenance, observe the sta-ted clearance dimensions; maintain the minimum clearances wherespace is tight (dimensions in brackets). In the delivered condition, theboiler door opens to the right. You can reposition the hinge bolts sothat the door can open to the left.

DimensionsRatedheatingoutput

kW 700 900 1100 1300 1600 1950

a mm 2000 2000 2200 2400 2900 2900b mm Burner length (installed)

Dim. a: This space in front of the boiler is required to enable thecleaning of the hot gas flues.

The 800 mm clearance between the individual boilers can be reducedto 50 mm, if the control units are fitted to the opposite sides of theboiler.

Installation conditions■ Avoid air contamination through halogenated hydrocarbons (e.g. as

in sprays, paints, solvents and cleaning agents)■ Avoid very dusty conditions■ Avoid high levels of humidity■ Prevent frost damage and ensure good ventilation

Otherwise, the system may suffer faults and damage.In rooms where air contamination through halogenated hydrocar-bons may occur, install the boiler only if adequate measures can betaken to provide a supply of uncontaminated combustion air.

Burner installation

Install the burner plate supplied on the hinged boiler door.The burner must be fitted to the burner plate; installations without aburner plate, immediately onto the boiler door, are not possible.Drill the burner plate supplied on site in accordance with the burnerdimensions.

Burner plates may be factory-fitted on request (chargeable option). Forthis, please state the burner make and type when ordering.The blast tube must protrude through the thermal insulation on theboiler door.

Boiler specification (cont.)

VITOPLEX 200 VIESMANN 5

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a bc

f

de

g

h

DimensionsRatedheatingoutput

kW 700 900 1100 1300 1600 1950

a 7mm 350 350 400 400 400 400b 7mm 400 400 490 490 490 490c Number/

thread6/M12

d mm 525 525 580 580 640 640e mm 785 785 885 885 970 970f ° 15 15 30 30 30 30g mm 75 75 75 75 75 75h mm 150 150 150 150 170 170

Pressure drop on the heating water side

31Pr

essu

re d

rop

in m

bar

2

34568

10

20

3040506080

100

4 5 6 8 10 20 3040

50 80 15060 100

Flow rate in m³/h

B

Flow rate in m³/h

A C

A Rated output 700 and 900 kWB Rated output 1100 and 1300 kWC Rated output 1600 and 1950 kW

Vitoplex 200 is only suitable for fully pumped hot water heating sys-tems.

Boiler specification (cont.)

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Specification

Vitotrans 300 – Gas operation Part no. Z007 212 Z007 213 Z007 214– Oil operation Part no. Z007 215 Z007 216 Z007 217Rated boiler output kW 620-900 630-1300 1600-2000Rated output of the Vitotrans 300for

– Gas operation from kW 62.0 63.0 160.0 to kW 94.5 136.0 204.0– Oil operation from kW 43.0 44.0 115.0 to kW 64.0 93.0 140.0Permiss. operating pressure bar 6Permissible flow temperature(= safety temperature)

°C 110

Hot gas pressure drop Pa 40-80 40-160 100-175 mbar 0.4-0.8 0.4-1.6 1.0-1.75Flue gas mass flow rate from kg/h 1010 1057 2670 to kg/h 1500 2160 3300Overall dimensions Total length (dim. f) mm 1046 1200Total width (dimension m), incl. matingflanges

mm 1097 1226

Total height (dimension i) mm 1783 2024Transport dimensions Length (dimension f) mm 1046 1200Width (dimension m), excl. matingflange

mm 989 1112

Height (dimension a) mm 1674 1915Total weight heat exchanger incl. ther-mal insulation

kg 355 470

Contents Heating water litres 215 295Flue gas m3 0.336 0.544Connections Heating water flow and return PN 16 DN 100 125Condensate drain 7 mm 32Flue gas connection NW 300 350

Rated output range of the Vitotrans 300 and flue gas temperatureOutput of the Vitotrans 300 for a flue gas cooling during gas operationof 200/65 °C, during oil operation of 200/70 °C and a heating watertemperature rise in the Vitotrans 300 of 40 °C to 42.5 °C.For conversion to other temperatures, see chapter "Output data".

Hot gas pressure dropHot gas pressure drop at rated output. The burner must be able toovercome the hot gas pressure drop of the boiler, the Vitotrans 300and the flue pipe.

Approved qualityCE designation according to current EC Directives at a permis-sible flow temperature (safety temperature) of up to 110 °C toEN 12828.

Vitotrans 300 specification

VITOPLEX 200 VIESMANN 7

5727

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GB

Dimensions

AB

e f m

ab c

d

hi

k l

n

g

R

R

KOA

AGA

HV

EHR

A Connection collarB Offset flue adaptor (only for Z007 212 and Z007 215 for Vitoplex

boilers)AGA Flue outletE Drain connector

HR Heating water return (inlet)HV Heating water flow (outlet)KOA Condensate drainR Cleaning aperture

DimensionsPart no. Z007 212 Z007 213 Z007 214 Z007 215 Z007 216 Z007 217a mm 1674 1674 1915b mm 1270 1480 1690c mm 1480 1480 1690d mm 116 116 206e mm 420 15 15f mm 1046 1046 1200g (internal) 7 mm 301 301 352h mm 321 321 446i mm 1783 1783 2024k mm 476 476 670l mm 375 375 559m mm 989 989 1112n mm 1215 1215 1387

Delivered conditionHeat exchanger body with fitted flue gas header and integral feet.Mating flanges and screws are fitted to the connector.

1 Carton with thermal insulation for flue gas/water heat exchanger1 Carton with collar1 Crate with offset flue adaptor1 Carton with thermal insulation for offset flue adaptor

Vitotrans 300 specification (cont.)

8 VIESMANN VITOPLEX 200

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Pressure drop on the heating water side

Part no. Z007 212 to Z007 217

10090 8070

20

10 98 76

54

3

2

1

3040

5060

56

810

2030

4050

6080

100

Flow rate in m³/h

Pres

sure

dro

p in

mba

r

Part no. CurveZ007 212 EZ007 213Z007 215Z007 216Z007 214 FZ007 217

Output data

Vitotrans 300 for gas operation

70 65 60 55 50 45 40 35 30 25 20750.4

0.6

0.8

1

1.2

1.4

Con

vers

ion

fact

or

Heating water inlet temperature in °C

B

A

A Flue gas inlet temperature 200 °CB Flue gas inlet temperature 180 °C

Conversion of the output dataThe output data of the Vitotrans 300 flue gas/water heat exchangerrefers to a flue gas inlet temperature of 200 °C and a heating waterinlet temperature into the heat exchanger of 40 °C.

For different conditions the output can be calculated by multiplying thegiven rated output by the conversion factor established from the dia-gram.

Boiler delivered condition

Boiler body with fitted boiler door, fitted cleaning cover and perma-nently fitted boiler cover.Mating flanges are fitted to all the connectors.Adjustable feet and burner plate are supplied in the combustion cham-ber.

2 Cardboard boxes with thermal insulation and 1 cleaning brush1 Cardboard box containing the boiler control unit and 1 bag with

technical documentation1 Product pack (boiler coding card and technical documentation)

Vitotrans 300 specification (cont.)

VITOPLEX 200 VIESMANN 9

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Control unit versionsFor single boiler systems:■ without Vitocontrol control panel

Vitotronic 100 (type GC1)for operation with a constant boiler water temperature or for weather-compensated operation in conjunction with a control panel (seebelow) or an external control unit.Vitotronic 200 (type GW1)for modulating boiler water temperature without mixer controlVitotronic 300 (type GW2)for modulating boiler water temperature, with mixer control for up to2 heating circuits with mixer

■ with Vitocontrol control panelVitotronic 100 (type GC1) and LON module (accessories)andVitocontrol control panel with Vitotronic 300-K (type MW1S) forweather-compensated operation and mixer control for up to 2 heat-ing circuits with mixer and additional Vitotronic 200-H, type HK1S orHK3S for 1 or up to 3 heating circuits with mixerorControl panel with external control unit (on site)

For multi-boiler systems (up to 4 boilers):■ without Vitocontrol control panel

Vitotronic 100 (type GC1) and LON module in conjunction withVitotronic 300-K (type MW1)for modulating boiler water temperature (one boiler is supplied withthe standard controls for a multi-boiler system)andVitotronic 100 (type GC1) and LON module for modulating boilerwater temperature for every additional boiler in a multi-boiler system

■ with Vitocontrol control panelVitotronic 100 (type GC1) and LON module for modulating boilerwater temperature for every additional boiler in a multi-boiler systemandVitocontrol control panel with the Vitotronic 300-K (type MW1S)for multi-boiler system, weather-compensated operation and mixercontrol for a max. of 2 heating circuits with mixer and additionalVitotronic 200-H, type HK1S or HK3S for 1 or up to 3 heating circuitswith mixerorControl panel with external control unit (on site)

Boiler accessories

See pricelist and "Boiler accessories" datasheet.

Operating conditions with Vitotronic boiler control units

For water quality requirements, see the technical guide to this boiler

RequirementsOperation with burner load ≥ 60 % < 60 %1. Heating water flow rate None 2. Boiler return temperature (minimum

value)*3– Oil operation 40 °C – Oil operation 53 °C– Gas operation 53 °C – Gas operation 58 °C

3. Lower boiler water temperature – Oil operation 50 °C – Oil operation 60 °C– Gas operation 60 °C – Gas operation 65 °C

4. Two-stage burner operation Stage 1 60 % of rated output No minimum load required5. Modulating burner operation Between 60 and 100 % of rated output No minimum load required6. Reduced mode Single boiler systems and lead boiler of multi-boiler systems

– Operation with the lower boiler water temperatureLag boilers of multi-boiler systems – Can be shut down

7. Weekend setback As per reduced mode

Notes

Installation of a suitable burnerDelivery without burner. Matching pressure-jet oil/gas burners are available separately fromWeishaupt or ELCO (see pricelist). Delivery direct from Weishaupt orELCO. The material of the burner head must be suitable for operating tem-peratures of at least 500 °C.

Pressure-jet oil burnerThe burner must be tested and designated to EN 267.

Pressure-jet gas burnerThe burner must be tested to EN 676 and CE-designated in accord-ance with Directive 2009/142/EC.

Burner adjustmentAdjust the oil or gas throughput of the burner to suit the rated boileroutput.

*3 The technical guide (system examples) contains a relevant system example for the installation of a return temperature raising facility.

Boiler delivered condition (cont.)

10 VIESMANN VITOPLEX 200

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Permissible flow temperatures

Hot water boilers for permissible flow temperatures (= safety temper-atures)

■ to 110 °CCE designation:CE-0085 in accordance with the Gas Appliances Directive

■ above 110 °C (up to 120 °C on request)CE designation:CE-0035 according to the Pressure Equipment DirectiveAdditional safety equipment is required for operation with a safetytemperature above 110 °C.– Boilers with a safety temperature above 110 °C must be super-

vised in accordance with the Health & Safety at Work Act [Ger-many]. In accordance with conformity assessment diagram no.5of the EU Pressure Equipment Directive, these boilers must becategorised as class IV.The system must be tested prior to commissioning.– Annually – external inspection (inspection of the safety equip-

ment and the water quality),– Every three years – internal inspection (as an alternative, a water

pressure test is an option),– Every nine years – water pressure test (for max. test pressure,

see the type plate).The test must be carried out by an authorised body (e.g. TÜV [inGermany]).

Further information on design/engineeringSee the technical guide to this boiler.

Approved quality

CE designation according to current EC Directives.

I für Erzeugnisse des Gas- und Wasserfachs.

Notes (cont.)

VITOPLEX 200 VIESMANN 11

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12 VIESMANN VITOPLEX 200

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Prin

ted

on e

nviro

nmen

tally

frie

ndly

,ch

lorin

e-fre

e bl

each

ed p

aper

Subject to technical modifications.

Viessmann LimitedHortonwood 30, TelfordShropshire, TF1 7YP, GBTelephone: +44 1952 675000Fax: +44 1952 675040E-mail: info-uk@viessmann.com

Viessmann Werke GmbH&Co KGD-35107 AllendorfTelephone: +49 6452 70-0Fax: +49 6452 70-2780www.viessmann.com